Vibrating type shakeout machine
By designing vibrating machines, support columns, cages and limit rods in vibrating sand debris, combined with the use of brush plates and vacuum cleaners, the problems of iron filings and impurities retention and casting shaking in vibrating sand debris are solved, and a more efficient cleaning and processing process is achieved.
Patent Information
- Application Number
- CN202421505929.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing vibrating sand-falling machines are prone to retain iron filings and impurities during work, and the castings will shake at will during processing, resulting in drops and bumps, affecting work efficiency.
A vibrating sand-falling machine is designed, using a vibrating machine and a rotatable support column. Support frames and cages are installed on both sides of the workbench. Limit rods are installed in the cage to fix the castings. The vibrator generates vibration to cause the sand particles to fall off. After the vibration is over, the surface is cleaned with a brush plate, and dust and fine sand particles are cleaned through a vacuum hood and vacuum cleaner.
It effectively avoids the collision of castings, improves work efficiency, reduces the cost of casting damage, and ensures the cleaning of the workbench.
Smart Images

Figure CN222790607U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sand-falling machines, in particular to a vibrating sand-falling machine. Background Art
[0002] The development of vibrating sand-falling machine stems from the foundry industry's demand for efficient, clean and energy-saving production. With the development of the foundry industry, the quality and production efficiency of castings are constantly improving, and the traditional manual sand-falling method can no longer meet the production needs. Therefore, the vibrating sand-falling machine, as an automated and mechanized sand-falling equipment, has been widely used and developed.
[0003] In the prior art, there is a multi-dimensional vibrating sand shaker disclosed in patent CN217290368U. This technical solution provides multiple vibration springs between the sand shaker and the frame, and provides a cam that can slide up and down between the housing and the screening device, so that the screening device can vibrate independently between the housings. However, some iron filings and impurities left over from work will remain on the workbench, and when the casting is processed, the casting will shake randomly, fall off, and bump, thereby affecting work efficiency. Utility Model Content
[0004] The utility model provides a vibrating sand-falling machine, which aims to solve the problem that some iron filings and impurities left over from work remain on the workbench, and when the castings are processed, the castings shake at will, fall off and bump, thereby affecting the work efficiency.
[0005] The utility model is implemented as follows: a vibrating sand-falling machine comprises a vibrating machine and a rotatable supporting column, a workbench is fixedly connected to the top of the vibrating machine, supporting frames are arranged on both sides of the workbench, a mesh box is arranged between the two supporting frames and on the workbench, a plurality of first limiting rods and second limiting rods are detachably arranged in the mesh box, the first limiting rods are distributed along the length direction of the mesh box, the second limiting rods are distributed along the width direction of the mesh box, the first limiting rods and the second limiting rods are staggered to form a plurality of independent accommodating cavities for accommodating castings, a plurality of material discharge holes are opened on the workbench, a sand outlet connected with a plurality of cavities is arranged on the side wall of the workbench, and a brush plate for cleaning the surface of the workbench is slidably arranged on the workbench;
[0006] A movable plate is provided on the support column in a liftable manner, and a dust hood which can be extended to above the workbench is provided on the movable plate.
[0007] Preferably, a movable sleeve is slidably mounted on the surface of the support column, one end of the movable plate is fixedly connected to the surface of the movable sleeve, a support plate is provided on the inner side of the support column and at the bottom of the movable plate, a hydraulic cylinder is fixedly connected to the support plate, and the output end of the hydraulic cylinder is fixedly connected to the bottom of the movable plate.
[0008] Preferably, slide rails are provided on both sides of the workbench, and slide sleeves are slidably provided on the surfaces of the slide rails. Connecting rods are fixedly connected to the surfaces of the sliding sleeves, and the connecting rods are fixedly connected to both sides of the brush plate.
[0009] Preferably, protrusions are provided at both ends of the second limiting rod, a plurality of first grooves matching the protrusions are provided on both sides of the inner wall of the net box, and second grooves matching the two ends of the first limiting rod are provided at both ends of the inner wall of the net box.
[0010] Preferably, a dust suction device is fixedly connected to the top of the movable plate, and an air inlet of the dust suction device is connected to a dust suction hood. Beneficial Effects
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] Place the casting into the accommodating cavity of the mesh box, ensure that the casting is firmly fixed by the limit rod, start the vibrator, make the workbench and the mesh box begin to vibrate, and the sand particles fall off the surface of the casting and are discharged through the discharge hole and the sand outlet. After the vibration is over, slide the brush plate to clean the surface of the workbench, adjust the position and height of the support column and the movable plate so that the dust hood can cover the area above the workbench, turn on the dust collection equipment, collect the dust and fine sand particles generated during the cleaning process through the dust hood, clean the iron filings left on the workbench, avoid the situation of castings bumping, thereby improving work efficiency and reducing the cost of casting damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the front casting feeding structure in the utility model;
[0016] Figure 4 This is a schematic diagram of the brush plate structure from top view in the utility model
[0017] In the figure: 1. vibrating machine; 2. workbench; 3. support frame; 4. mesh box; 5. dust hood; 6. movable plate; 7. dust suction device; 8. support column; 9. movable sleeve; 10. pull rod; 11. support plate; 12. hydraulic cylinder; 13. support plate; 14. motor; 15. brush plate; 16. first limit rod; 17. second limit rod; 18. bump; 19. first groove; 20. second groove; 21. sliding sleeve; 22. connecting rod; 23. slide rail. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0019] See also Figure 1-3 The utility model provides a technical solution: a vibrating sand-falling machine, comprising a vibrating machine 1 and a rotatable supporting column 8, a workbench 2 is fixedly connected to the top of the vibrating machine 1, support frames 3 are arranged on both sides of the workbench 2, a mesh box 4 is arranged between the two support frames 3 and on the workbench 2, a plurality of first limiting rods 16 and second limiting rods 17 are detachably arranged in the mesh box 4, the first limiting rods 16 are distributed along the length direction of the mesh box 4, the second limiting rods 17 are distributed along the width direction of the mesh box 4, the first limiting rods 16 and the second limiting rods 17 are staggered to form a plurality of independent accommodating cavities for accommodating castings, a plurality of material discharge holes are opened on the workbench 2, a sand outlet connected to a plurality of holes is arranged on the side wall of the workbench 2, and a brush plate 15 for cleaning the surface of the workbench 2 can be slidably arranged on the workbench 2.
[0020] The support column 8 is provided with a movable plate 6 which can be raised and lowered, and the movable plate 6 is provided with a dust hood 5 which can be extended to above the workbench 2 .
[0021] In this embodiment, the vibration machine 1 is used as a power source of the entire system to generate vibration, which is a prior art and will not be described in detail here.
[0022] A motor 14 for driving the support column 8 to rotate is disposed on one side of the vibration machine 1 , and a support plate 13 is fixedly connected to the top of the motor 14 .
[0023] The motor 14 is a driving component, used to drive the support column 8 to rotate and not to provide support. The support plate 13 is a frame-type structure, used for support.
[0024] The mesh box 4 is made of elastic material, which can ensure that the casting will not cause damage to the workpiece when it is working.
[0025] The workbench 2 is fixed on the top of the vibration machine 1 and is used to carry castings and other working parts.
[0026] The support frames 3 on both sides are used to fix the net box 4 to ensure its stability during vibration.
[0027] Place the casting into the accommodating cavity of the mesh box 4, ensure that the casting is firmly fixed by the limit rod, start the vibrator 1, make the workbench 2 and the mesh box 4 begin to vibrate, and the sand particles fall off the surface of the casting and are discharged through the feed hole and the sand outlet. After the vibration is over, slide the brush plate 15 to clean the surface of the workbench 2, adjust the position and height of the support column 8 and the movable plate 6 so that the dust hood 5 can cover the area above the workbench 2, turn on the dust collection equipment, and collect the dust and fine sand particles generated during the cleaning process through the dust hood 5.
[0028] Furthermore, a movable sleeve 9 is slidably mounted on the surface of the support column 8, one end of the movable plate 6 is fixedly connected to the surface of the movable sleeve 9, a support plate 11 is arranged on the inner side of the support column 8 and at the bottom of the movable plate 6, a hydraulic cylinder 12 is fixedly connected to the support plate 11, and an output end of the hydraulic cylinder 12 is fixedly connected to the bottom of the movable plate 6.
[0029] In this embodiment, the movable sleeve 9 is slidably sleeved on the surface of the support column 8 , which provides guidance and support for the lifting and lowering of the movable plate 6 .
[0030] Before starting the vibration sand removal, adjust the movable plate 6 to an appropriate height to ensure that the dust cover 5 does not interfere with the placement of the casting. After the vibration sand removal is completed, adjust the height of the movable plate 6 as needed to make the dust cover 5 close to or contact the surface of the workbench 2 to start the cleaning process. After the cleaning is completed, adjust the height of the movable plate 6 again to facilitate the removal of the casting or the next operation.
[0031] Furthermore, slide rails 23 are provided on both sides of the workbench 2, and a sliding sleeve 21 is slidably provided on the surface of the slide rail 23. A connecting rod 22 is fixedly connected to the surface of the sliding sleeve 21. The connecting rod 22 is fixedly connected to both sides of the brush plate 15, and pull rods 10 are provided on both sides of the front end of the brush plate 15.
[0032] In this embodiment, when the workbench 2 needs to be cleaned, the pull rod 10 is pulled to drive the brush plate 15 to slide on the sliding rail 23 of the movable sliding sleeve 21, which will cause the connecting rod 22 to drive the brush plate 15 to slide along the surface of the workbench 2, thereby cleaning up the remaining sand, dust or other impurities.
[0033] Furthermore, protrusions 18 are provided at both ends of the second limiting rod 17, a plurality of first grooves 19 adapted to the protrusions 18 are provided on both sides of the inner wall of the net box 4, and second grooves 20 adapted to both ends of the first limiting rod 16 are provided at both ends of the inner wall of the net box 4.
[0034] In this embodiment, when the size of the space in the mesh box 4 needs to be adjusted, the size between the cavities can be adjusted by sliding the first limiting rod 16 and the second limiting rod 17, so as to accommodate castings of different sizes.
[0035] The height of the first limiting rod 16 and the second limiting rod 17 should be higher than the height of the casting to prevent the casting from falling during the processing.
[0036] Furthermore, a dust collecting device 7 is fixedly connected to the top of the movable plate 6 , and an air inlet of the dust collecting device 7 is connected to the dust collecting hood 5 .
[0037] In this embodiment, the dust collecting device 7 is a cartridge dust collector, which has a much higher dust removal efficiency than the old dust collector, effectively reduces the emission of harmful substances, and the air purification index reaches the world's advanced level.
[0038] Furthermore, the side walls of the first limiting rod 16 and the second limiting rod 17 are both made of elastic material.
[0039] In this embodiment, since the elastic material has good buffering performance, it can effectively reduce the collision force between the casting and the limiting rod, reduce the risk of damage to the casting and the limiting rod, and speed up the cleaning and transportation of the casting, thereby improving work efficiency.
[0040] The working principle and use process of the utility model: After the utility model is installed, the casting is placed in the accommodating cavity of the mesh box 4 to ensure that the casting is firmly fixed by the limit rod, and the vibrator 1 is started to make the workbench 2 and the mesh box 4 start to vibrate, and the sand particles fall off the surface of the casting and are discharged through the feed hole and the sand outlet. After the vibration is over, the sliding brush plate 15 cleans the surface of the workbench 2, and the position and height of the support column 8 and the movable plate 6 are adjusted so that the dust hood 5 can cover the area above the workbench 2, and the dust collection equipment is turned on to collect the dust and fine sand particles generated during the cleaning process through the dust hood 5.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vibrating sand-falling machine, characterized in that: The invention comprises a vibrating machine (1) and a rotatable supporting column (8), wherein a workbench (2) is fixedly connected to the top of the vibrating machine (1), support frames (3) are arranged on both sides of the workbench (2), a mesh box (4) is arranged between the two support frames (3) and on the workbench (2), a plurality of first limiting rods (16) and second limiting rods (17) are detachably arranged in the mesh box (4), the first limiting rods (16) are distributed along the length direction of the mesh box (4), the second limiting rods (17) are distributed along the width direction of the mesh box (4), the first limiting rods (16) and the second limiting rods (17) are staggered to form a plurality of independent accommodating cavities for accommodating castings, a plurality of material discharge holes are opened on the workbench (2), a sand outlet connected to a plurality of cavities is arranged on the side wall of the workbench (2), and a brush plate (15) for cleaning the surface of the workbench (2) is slidably arranged on the workbench (2); A movable plate (6) is provided on the support column (8) in a liftable manner, and a dust hood (5) is provided on the movable plate (6) and can extend to above the workbench (2).
2. A vibrating sand-falling machine as claimed in claim 1, characterized in that: A movable sleeve (9) is slidably sleeved on the surface of the support column (8); one end of the movable plate (6) is fixedly connected to the surface of the movable sleeve (9); a support plate (11) is provided on the inner side of the support column (8) and at the bottom of the movable plate (6); a hydraulic cylinder (12) is fixedly connected to the support plate (11); and an output end of the hydraulic cylinder (12) is fixedly connected to the bottom of the movable plate (6).
3. A vibrating sand-falling machine as claimed in claim 1, characterized in that: Slide rails (23) are provided on both sides of the workbench (2); a slide sleeve (21) is slidably provided on the surface of the slide rail (23); a connecting rod (22) is fixedly connected to the surface of the slide sleeve (21); and the connecting rod (22) is fixedly connected to both sides of the brush plate (15).
4. A vibrating sand-falling machine as claimed in claim 1, characterized in that: Both ends of the second limiting rod (17) are provided with protrusions (18), both sides of the inner wall of the net box (4) are provided with a plurality of first grooves (19) matched with the protrusions (18), and both ends of the inner wall of the net box (4) are provided with second grooves (20) matched with both ends of the first limiting rod (16).
5. A vibrating sand-falling machine as claimed in claim 1, characterized in that: A dust suction device (7) is fixedly connected to the top of the movable plate (6), and an air inlet of the dust suction device (7) is in communication with the dust suction hood (5).