Welding head for high-frequency welding machine
By setting up a cooling channel in the welding head body of the high-frequency welding machine, and circulating the cooling medium is achieved by using the water inlet and outlet, the problem of high temperature damage is solved, extending the service life and improving the cooling effect.
Patent Information
- Application Number
- CN202421457620.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The welding heads of existing high-frequency welding machines are prone to damage due to high temperatures after long-term use, and lack effective cooling methods.
A cooling channel is provided in the body of the welding head, and the cooling medium is circulated through the water inlet and outlet to achieve continuous cooling.
Through the circulation of the cooling medium, the temperature of the welding head is significantly reduced, its service life is extended, and the cooling effect is improved.
Smart Images

Figure CN222790865U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electromagnetic induction heating, in particular to a welding head used for a high-frequency welding machine. Background Art
[0002] High-frequency welding machine is a welding device used for various metal materials. The working principle of high-frequency welding machine is to use the principle of electromagnetic induction to convert into a high-frequency magnetic field and act on the metal object in the magnetic field; using the eddy current effect, an induced current proportional to the magnetic field strength is generated in the metal object. This eddy current is affected by the skin effect. The higher the frequency, the more concentrated it is on the surface of the metal object. When the eddy current flows in the metal object, it will generate heat by using the principle of current thermal effect with the help of the inherent resistance value inside. This heat is generated directly inside the object. Therefore, the heating speed is fast and the efficiency is high. It can melt any metal object instantly. Moreover, the heating speed and temperature are controllable. The welding head used in the existing high-frequency welding machine will generate a lot of heat when working. In order to prevent the high temperature from damaging the welding head after long-term use, it needs to be cooled. Therefore, how to cool the welding head is a problem that technicians in this field need to solve urgently. Utility Model Content
[0003] The utility model aims to solve the above-mentioned technical problems existing in the prior art and provides a welding head for a high-frequency welding machine. A cooling channel is provided in the body, and cooling is performed by passing a cooling medium into the cooling channel. A water inlet and a water outlet are provided so that the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that the cooling channel forms a circulation, the cooling medium can be continuously passed, and the cooling effect is increased.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] Welding heads for high frequency welding machines, including
[0006] ontology;
[0007] The invention is characterized in that a cooling channel is provided in the body, the cooling channel is used to pass a cooling medium for cooling, a water inlet and a water outlet are respectively provided at both ends of the cooling channel, the cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet.
[0008] A cooling channel is provided in the body, cooling is performed by introducing a cooling medium into the cooling channel, and a water inlet and a water outlet are provided so that the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that a circulation is formed in the cooling channel, the cooling medium can be continuously introduced, and the cooling effect is increased.
[0009] Furthermore, the cooling channel includes a water inlet channel, a buffer channel and a water outlet channel. The water inlet channel is connected to the water inlet, the water outlet channel is connected to the water outlet, and the water inlet channel and the water outlet channel are connected through the buffer channel. The flow rate of the cooling medium is buffered through the buffer channel, thereby reducing the impact of the cooling medium on the cooling channel and increasing the service life of the main body.
[0010] Furthermore, the buffer channel includes a buffer surface and a guide surface, the buffer surface is connected to the water inlet channel, and the guide surface is connected to the water outlet channel. When the cooling medium passes through the buffer channel, the cooling medium is first slowed down by the buffer surface, and then its flow direction is changed by the guide surface to facilitate the cooling medium to flow into the water outlet channel.
[0011] Furthermore, the water inlet channel is provided with a first arc-shaped guide surface.
[0012] Furthermore, the water outlet channel is provided with a second arc-shaped guide surface.
[0013] Furthermore, the cooling channel is arranged along the body, and the cooling channel and the body as a whole are in an "S" shape.
[0014] Furthermore, the main body includes a first ring portion, a second ring portion and a connecting portion, the first ring portion and the second ring portion are connected via the connecting portion, the water inlet is arranged on the first ring portion, and the water outlet is arranged on the second ring portion.
[0015] Furthermore, the first ring portion, the second ring portion and the connecting portion are an integrally formed structure.
[0016] Furthermore, an end portion of the first ring portion and an end portion of the second ring portion are both provided with an arc transition surface.
[0017] Furthermore, the main body is provided with an assembly groove, and the assembly groove is used to install the electromagnetic sheet.
[0018] The utility model has the following beneficial effects due to the adoption of the above technical solution:
[0019] In the utility model, a cooling channel is provided in the body, and the cooling channel is used to pass a cooling medium for cooling. A water inlet and a water outlet are respectively provided at both ends of the cooling channel. The cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet. By providing a cooling channel in the body, cooling is performed by passing a cooling medium in the cooling channel, and by providing a water inlet and a water outlet, the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that the cooling channel forms a circulation, the cooling medium can be continuously passed, and the cooling effect is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings:
[0021] Figure 1This is a schematic diagram of the structure of a welding head for a high-frequency welding machine according to the utility model;
[0022] Figure 2 For the utility model Figure 1 Cross-section of
[0023] Figure 3 It is a structural schematic diagram of another viewing angle of the welding head of the utility model for high frequency welding machine;
[0024] Figure 4 For this utility model Figure 1 Sectional view of AA.
[0025] In the figure: 1-main body; 2-cooling channel; 3-water inlet; 4-water outlet; 5-water inlet channel; 6-buffer channel; 7-water outlet channel; 8-buffer surface; 9-guide surface; 10-first guide surface; 11-second guide surface; 12-first ring portion; 13-second ring portion; 14-connecting portion; 15-assembly groove; 16-arc transition surface. DETAILED DESCRIPTION
[0026] like Figures 1 to 4 As shown, the welding head of the utility model for a high-frequency welding machine includes a body 1 and an electromagnetic sheet. A mounting groove 15 is provided on one side surface of the body 1. The mounting groove 15 is used to install the electromagnetic sheet. The mounting groove 15 facilitates the installation of the electromagnetic sheet. The electromagnetic sheet can be installed in the mounting groove 15 by welding or by filling the mounting groove 15 with sealing material.
[0027] The body 1 includes a first ring portion 12, a second ring portion 13 and a connecting portion 14. The connecting portion 14 is disposed between the first ring portion 12 and the second ring portion 13. The first ring portion 12 and the second ring portion 13 are connected by the connecting portion 14, so that the body 1 is in an "S" shape as a whole. Both ends of the "S"-shaped body 1, namely, the end of the first ring portion 12 and the end of the second ring portion 13 are provided with arc transition surfaces 16. The design of the arc transition surface 16 reduces the concentration of stress and increases the service life of the body 1. At the same time, the arc transition surface 16 can avoid scratches and increase the safety of use. In this embodiment, the first ring portion 12, the second ring portion 13 and the connecting portion 14 are in an integrated structure. The integrated overall structure has high strength and can increase the service life of the induction coil. At the same time, the integrated structure is easy to manufacture and reduces the manufacturing cost.
[0028] A cooling channel 2 is provided in the body 1. The cooling channel 2 is arranged along the body 1, that is, the cooling channel 2 as a whole is also in an "S" shape. The cooling channel 2 is used to pass a cooling medium for cooling. The cooling medium can be water or other media with the same effect. A water inlet 3 and a water outlet 4 are respectively provided at both ends of the cooling channel 2. The water inlet 3 is opened on the first ring portion 12, and the water outlet 4 is opened on the second ring portion 13. The cooling medium flows into the cooling channel 2 through the water inlet 3 and is discharged from the water outlet 4.
[0029] The utility model provides a cooling channel 2 in a main body 1, cools by passing a cooling medium into the cooling channel 2, and provides a water inlet 3 and a water outlet 4, so that the cooling medium flows into the cooling channel 2 from the water inlet 3 and is discharged through the water outlet 4 after cooling, so that the cooling channel 2 forms a circulation, the cooling medium can be continuously passed, and the cooling effect is increased.
[0030] The cooling channel 2 includes an inlet channel 5, a buffer channel 6 and an outlet channel 7. The inlet channel 5 is connected to the water inlet 3, and the outlet channel 7 is connected to the water outlet 4. The inlet channel 5 and the outlet channel 7 are connected through the buffer channel 6. The flow rate of the cooling medium is buffered by the buffer channel 6 to reduce the impact of the cooling medium on the cooling channel 2 and increase the service life of the main body 1. The buffer channel 6 includes a buffer surface 8 and a guide surface 9. The buffer surface 8 is connected to the inlet channel 5, and the guide surface 9 is connected to the outlet channel 7. The buffer surface 8 and the guide surface 9 are both arc-shaped. The arc-shaped buffer surface 8 and the arc-shaped guide surface 9 are arranged opposite to each other, so that the formed buffer channel 6 is wavy. When the cooling medium flows from the inlet channel 5 to the outlet channel 7, the cooling medium is first slowed down by the buffer surface 8 to reduce the impact of the cooling medium on the cooling channel 2, thereby avoiding damage to the main body 1 and extending the service life of the main body 1. Then, the flow direction is changed by the guide surface 9 to facilitate the cooling medium to flow into the outlet channel 7.
[0031] In this embodiment, the water inlet channel 5 is further provided with a first arc-shaped guide surface 10, and the water outlet channel 7 is further provided with a second arc-shaped guide surface 11. The cooling medium is guided by the first guide surface 10 and the second guide surface 11, so that the cooling medium can flow more smoothly, reducing the impact of the cooling medium on the main body 1 and increasing the service life of the main body 1.
[0032] The flow process of the cooling medium in the utility model is:
[0033] The cooling medium first enters the water inlet channel 5 through the water inlet 3, and is guided by the first guide surface 10 of the water inlet channel 5, and is guided into the buffer channel 6. In the buffer channel 6, the cooling medium is first cooled by the buffer surface 8, and then guided into the water outlet channel 7 by the guide surface 9, and is guided by the second guide surface 11 of the water outlet channel 7, and finally discharged from the water outlet 4. This process is repeated continuously. When the cooling medium flows in the cooling channel 2, it exchanges heat with the heat generated by the induction coil when it works, thereby taking away the heat inside the main body 1, thereby ensuring that the temperature of the main body 1 is at a relatively low level, thereby increasing the cooling effect.
[0034] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.
Claims
1. A welding head for a high frequency welding machine, comprising a body; characterized in that: A cooling channel is provided in the main body, and the cooling channel is used to pass a cooling medium for cooling. A water inlet and a water outlet are respectively provided at both ends of the cooling channel. The cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet. The main body includes a first ring portion, a second ring portion and a connecting portion, and the first ring portion and the second ring portion are connected by the connecting portion. The water inlet is opened on the first ring portion, and the water outlet is opened on the second ring portion; The cooling channel includes a water inlet channel, a buffer channel and a water outlet channel. The water inlet channel is connected to the water inlet, and the water outlet channel is connected to the water outlet. The water inlet channel and the water outlet channel are connected through the buffer channel, and the flow rate of the cooling medium is buffered through the buffer channel.
2. The welding head for high frequency welding machine according to claim 1, characterized in that: The buffer channel includes a buffer surface and a guide surface, the buffer surface is connected to the water inlet channel, and the guide surface is connected to the water outlet channel.
3. The welding head for high frequency welding machine according to claim 1, characterized in that: The water inlet channel is provided with a first arc-shaped guide surface.
4. The welding head for high frequency welding machine according to claim 1, characterized in that: The water outlet channel is provided with a second arc-shaped guide surface.
5. The welding head for high frequency welding machine according to claim 1, characterized in that: The cooling channel is arranged along the body, and the cooling channel and the body are overall in an "S" shape.
6. The welding head for high frequency welding machine according to claim 1, characterized in that: The first ring portion, the second ring portion and the connecting portion are in an integrally formed structure.
7. The welding head for high frequency welding machine according to claim 1, characterized in that: An end portion of the first ring portion and an end portion of the second ring portion are both provided with an arc transition surface.
8. The welding head for high frequency welding machine according to claim 1, characterized in that: The body is provided with an assembly groove, and the assembly groove is used for installing the electromagnetic sheet.