Double-layer welding head
By setting up a cooling channel in the welding head of a high-frequency welding machine and circulating the cooling medium through the water inlet and outlet, the problem of high temperature damage is solved, and more efficient cooling and longer service life is achieved.
Patent Information
- Application Number
- CN202421459440.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The welding heads of existing high-frequency welding machines are prone to damage due to high temperatures after long-term use, and lack effective cooling measures.
A double-layer welding head is designed with a cooling channel inside, and the cooling medium is circulated through the water inlet and outlet to achieve continuous cooling of the welding head.
Through the circulation of the cooling medium, the cooling effect of the welding head is significantly improved, the service life is extended, and the welding efficiency is improved.
Smart Images

Figure CN222790867U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electromagnetic induction heating, in particular to a double-layer welding head. Background Art
[0002] High-frequency welding machine is a welding device used for various metal materials. The working principle of high-frequency welding machine is to use the principle of electromagnetic induction to convert into a high-frequency magnetic field and act on the metal object in the magnetic field; using the eddy current effect, an induced current proportional to the magnetic field strength is generated in the metal object. This eddy current is affected by the skin effect. The higher the frequency, the more concentrated it is on the surface of the metal object. When the eddy current flows in the metal object, it will generate heat by using the principle of current thermal effect with the help of the inherent resistance value inside. This heat is generated directly inside the object. Therefore, the heating speed is fast and the efficiency is high. It can melt any metal object instantly. Moreover, the heating speed and temperature are controllable. The welding head used in the existing high-frequency welding machine will generate a lot of heat when working. In order to prevent the high temperature from damaging the welding head after long-term use, it needs to be cooled. Therefore, how to cool the welding head is a problem that technicians in this field need to solve urgently. Utility Model Content
[0003] The utility model aims to solve the above-mentioned technical problems existing in the prior art and provides a double-layer welding head. A cooling channel is provided in the body, cooling is performed by passing a cooling medium into the cooling channel, and a water inlet and a water outlet are provided so that the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that the cooling channel forms a circulation, the cooling medium can be continuously passed into the cooling channel, and the cooling effect is increased.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] Double-layer welding head, including
[0006] ontology;
[0007] The invention is characterized in that: a cooling channel is provided in the body, the cooling channel is used to pass cooling medium to cool the electromagnetic sheet, a water inlet and a water outlet are respectively provided at both ends of the cooling channel, the cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet.
[0008] A cooling channel is provided in the body, cooling is performed by introducing a cooling medium into the cooling channel, and a water inlet and a water outlet are provided so that the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that a circulation is formed in the cooling channel, the cooling medium can be continuously introduced, and the cooling effect is increased.
[0009] Furthermore, the cooling channel includes a first flow channel, a second flow channel and a connecting flow channel, and the first flow channel is connected to the second flow channel through the connecting flow channel.
[0010] Furthermore, the first flow channel is communicated with the water inlet, and the cooling medium enters into the first flow channel through the water inlet. The provision of the water inlet facilitates the introduction of the cooling medium into the cooling channel.
[0011] Furthermore, the second flow channel is communicated with the water outlet, and the cooling medium is discharged from the second flow channel through the water outlet. By setting the water outlet, the cooling medium can be discharged from the cooling channel.
[0012] Furthermore, both the first flow channel and the second flow channel are provided with openings, and the openings are used to increase the cooling effect.
[0013] Furthermore, the first flow channel and the second flow channel are arranged in parallel up and down, and the connecting flow channel is vertically connected to the first flow channel and the second flow channel.
[0014] Furthermore, the first flow channel and the second flow channel have the same structure and both include a joint portion, a buffer portion and a reflux portion. The joint portion and the reflux portion are connected through the buffer portion. The first flow channel and the second flow channel are connected to the connecting flow channel through the two reflux portions.
[0015] Furthermore, both the joint portion and the return portion are provided with arc-shaped guide surfaces, and the arc-shaped guide surfaces are used to change the flow direction of the cooling medium.
[0016] Furthermore, the main body includes a first welding part, a second welding part and a connecting part, the first welding part and the second welding part are connected through the connecting part, the first welding part corresponds to the first flow channel, the second welding part corresponds to the second flow channel, and the connecting part corresponds to the connecting flow channel.
[0017] Furthermore, the first welding portion, the second welding portion and the connecting portion are an integrally formed structure.
[0018] The utility model has the following beneficial effects due to the adoption of the above technical solution:
[0019] In the utility model, a cooling channel is provided in the body, and the cooling channel is used to pass a cooling medium for cooling. A water inlet and a water outlet are respectively provided at both ends of the cooling channel. The cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet. By providing a cooling channel in the body, the electromagnetic sheet is cooled by passing a cooling medium in the cooling channel, and by providing a water inlet and a water outlet, the cooling medium flows into the cooling channel from the water inlet and is discharged through the water outlet after cooling, so that the cooling channel forms a circulation, the cooling medium can be continuously passed, and the cooling effect is increased.
[0020] In the utility model, the first flow channel and the second flow channel are arranged in parallel up and down, and the connecting flow channel is vertically connected to the first flow channel and the second flow channel, so that the induction coil has a double-layer structure, which is convenient for heating and welding multiple parts to be welded, thereby reducing welding time and increasing welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Figure 1 This is a schematic diagram of the structure of the double-layer welding head of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the utility model body;
[0024] Figure 3 For this utility model Figure 2 A schematic diagram of the structure from another perspective;
[0025] Figure 4 For this utility model Figure 2 Top view of the .
[0026] In the figure: 1-main body; 2-electromagnetic sheet; 3-cooling channel; 4-water inlet; 5-water outlet; 6-first flow channel; 7-second flow channel; 8-connecting flow channel; 9-opening; 10-joint part; 11-buffer part; 12-reflux part; 13-arc-shaped guide surface; 14-first welding part; 15-second welding part; 16-connecting part. DETAILED DESCRIPTION
[0027] like Figures 1 to 4 As shown, the double-layer welding head of the utility model includes a main body 1, and the main body 1 is equipped with an electromagnetic sheet 2. In this embodiment, there are two electromagnetic sheets 2, and the two electromagnetic sheets 2 are respectively arranged on both sides of the main body 1. The electromagnetic sheets 2 can be fixed on both sides of the main body 1 by welding. A cooling channel 3 is provided in the main body 1, and the cooling channel 3 is used to pass a cooling medium for cooling. The cooling medium can be water or other media with the same cooling effect. The circulation of the cooling medium is facilitated by the setting of the cooling channel 3. The cooling is carried out by circulating the cooling medium in the cooling channel 3, thereby avoiding damage to the main body caused by the heat generated by long-term use and extending the service life.
[0028] The cooling channel 3 includes a first flow channel 6, a second flow channel 7 and a connecting flow channel 8. The first flow channel 6 is connected to the second flow channel 7 through the connecting flow channel 8. The first flow channel 6, the connecting flow channel 8 and the second flow channel 7 are connected in sequence. The first flow channel 6 and the second flow channel 7 are arranged in parallel up and down. The connecting flow channel 8 is vertically connected to the first flow channel 6 and the second flow channel 7. The cooling medium flows in the first flow channel 6, then enters the second flow channel 7 through the connecting flow channel 8, and flows in the second flow channel 7. The first flow channel 6 and the second flow channel 7 are arranged in parallel up and down, so that the induction coil has a double-layer structure. The double-layer induction coil is convenient for heating and welding multiple parts to be welded, thereby reducing welding time and increasing welding efficiency. The electromagnetic sheets 2 on both sides of the main body 1 are cooled simultaneously through the arrangement of the first flow channel 6 and the second flow channel 7.
[0029] In this embodiment, both the first flow channel 6 and the second flow channel 7 are provided with openings 9. The design of the openings 9 increases the contact area between water and the body 1, thereby further increasing the cooling effect and extending the service life.
[0030] A water inlet 4 and a water outlet 5 are respectively provided at both ends of the cooling channel 3. The setting of the water inlet 4 facilitates the introduction of cooling medium into the cooling channel 3. The setting of the water outlet 5 allows the cooling medium to be discharged from the cooling channel 3. The water inlet 4 is connected with the first flow channel 6, and the cooling medium enters the first flow channel 6 through the water inlet 4. The water outlet 5 is connected with the second flow channel 7, and the cooling medium is discharged from the second flow channel 7 through the water outlet 5. By providing the water inlet 4 and the water outlet 5, the cooling medium flows into the cooling channel 3 from the water inlet 4. The cooling medium flows into the second flow channel 7 through the connecting flow channel 8 while cooling the main body 1, and is discharged through the water outlet 5 after cooling, so that the cooling channel 3 forms a circulation, and the cooling medium can be continuously introduced, thereby increasing the cooling effect.
[0031] In this embodiment, the first flow channel 6 and the second flow channel 7 have the same structure, both including a joint portion 10, a buffer portion 11 and a reflux portion 12. The joint portion 10 and the reflux portion 12 are connected through the buffer portion 11, and the first flow channel 6 and the second flow channel 7 are connected to the connecting flow channel 8 through the two reflux portions 12. The joint portion 10 of the first flow channel 6 is connected to the water inlet 4, and the joint portion 10 of the second flow channel 7 is connected to the water outlet 5. The joint portion 10 and the reflux portion 12 are both provided with an arcuate guide surface 13, and the arcuate guide surface 13 is used to change the flow direction of the cooling medium, reduce the impact of the cooling medium on the main body 1, and increase the service life of the main body 1.
[0032] The main body 1 includes a first welding portion 14, a second welding portion 15 and a connecting portion 16. The first welding portion 14 is connected to the second welding portion 15 through the connecting portion 16. The first welding portion 14 corresponds to the first flow channel 6, the second welding portion 15 corresponds to the second flow channel 7, and the connecting portion 16 corresponds to the connecting flow channel 8. The first welding portion 14, the second welding portion 15 and the connecting portion 16 are an integrally formed structure. The integrally formed structure is easy to manufacture and has high overall strength, which makes the service life longer.
[0033] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.
Claims
1. A double-layer welding head, comprising a body; characterized in that: A cooling channel is provided in the body, and the cooling channel is used to pass a cooling medium for cooling. A water inlet and a water outlet are respectively provided at both ends of the cooling channel. The cooling medium flows into the cooling channel through the water inlet and is discharged from the water outlet. The cooling channel includes a first flow channel, a second flow channel and a connecting flow channel, and the first flow channel is connected to the second flow channel through the connecting flow channel; the first flow channel and the second flow channel have the same structure and both include a joint part, a buffer part and a reflux part, the joint part and the reflux part are connected through the buffer part, and the first flow channel and the second flow channel are connected to the connecting flow channel through the two reflux parts.
2. The double-layer welding head according to claim 1, characterized in that: The first flow channel is communicated with the water inlet, and the cooling medium enters the first flow channel through the water inlet.
3. The double-layer welding head according to claim 1, characterized in that: The second flow channel is communicated with the water outlet, and the cooling medium is discharged from the second flow channel through the water outlet.
4. The double-layer welding head according to claim 1, characterized in that: The first flow channel and the second flow channel are both provided with openings, and the openings are used to increase the cooling effect.
5. The double-layer welding head according to claim 1, characterized in that: The first flow channel and the second flow channel are arranged in parallel up and down, and the connecting flow channel is vertically connected to the first flow channel and the second flow channel.
6. The double-layer welding head according to claim 1, characterized in that: The joint portion and the return portion are both provided with arc-shaped guide surfaces, and the arc-shaped guide surfaces are used to change the flow direction of the cooling medium.
7. The double-layer welding head according to claim 1, characterized in that: The body includes a first welding portion, a second welding portion and a connecting portion, the first welding portion is connected to the second welding portion through the connecting portion, the first welding portion corresponds to the first flow channel, the second welding portion corresponds to the second flow channel, and the connecting portion corresponds to the connecting flow channel.
8. The double-layer welding head according to claim 7, characterized in that: The first welding portion, the second welding portion and the connecting portion are an integrally formed structure.