Automobile chassis welding tool
By designing a welding tool for automobile chassis and automatically clamping the chassis and workpieces for welding using a clamping mechanism, the problem of high welding costs of small and medium-sized workpieces in the prior art is solved, and automated welding is realized, reducing production costs and improving efficiency.
Patent Information
- Application Number
- CN202421745188.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the prior art, when welding small workpieces of automobile chassis, it is necessary to use manual or robotic hands to perform welding, resulting in higher costs.
An automobile chassis welding tool is designed, including a base, a support plate, a first clamping welding mechanism and a second clamping welding mechanism. The chassis is clamped on the base through these mechanisms and the workpiece is welded to the chassis instead of manual or robotic hands.
The tooling can reduce production costs, improve production efficiency, realize automated welding, and reduce the need for manual operation.
Smart Images

Figure CN222790928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile chassis welding processing equipment, in particular to an automobile chassis welding tool. Background Art
[0002] When welding the chassis body of a car, the workpiece needs to be fixed first before welding. Since the heights of the workpieces to be welded are different, some workpieces will be suspended. Therefore, when supporting and fixing these workpieces, it is necessary to use gaskets and other clamps to support the bottom of the workpiece to prevent the workpiece from shaking and causing errors during welding. In addition, during the welding process, some small workpieces need to be welded to the chassis workpiece.
[0003] According to the invention patent application with patent number: CN117680892A and publication date of 2024-03-12, a welding tool for automobile chassis is disclosed, including a tool frame, a support frame, a segmented welding mechanism and an angular positioning mechanism. The support frame is symmetrically arranged at the upper end of the tool frame for placing the automobile chassis body. There are multiple segmented welding mechanisms installed on both sides of the tool frame, and used to perform interval segmented welding on the automobile chassis body. The angular positioning mechanism is also installed on both sides of the tool frame, and is used to prevent angular shrinkage during welding of the automobile chassis body. Its main technical effect is: the automobile chassis is positioned respectively by the segmented welding mechanisms on both sides of the tooling frame, the output end of cylinder one drives the connecting plate to move downward along the guide column, and under the pulling action of the connecting rod, drives the pressure arm to flip downward around the hinge with the guide column, until the buffer plate at the end of the pressure arm respectively abuts against the straight side section and the curved side section of the automobile chassis body, and the output end of cylinder two drives the angular covering part to move to the corresponding designated positions in front and behind the forward structure, thereby achieving the purpose of welding in intervals and segments, avoiding the continuous welding method where cracks in the fusion line often occur at the residual stress deformation, and the angular covering part can respectively cover and expose the forward structure of the automobile chassis during the welding process, and the welding protection is performed in a covering manner, which can avoid the angular expansion and contraction of the forward structure of the automobile chassis during the cooling process.
[0004] When welding small workpieces of automobile chassis, due to the special shape of the automobile chassis workpieces, most of the welding needs to be done manually or by a robot, which is costly. Therefore, an automobile chassis welding tool is proposed to solve the problem of high cost when welding small workpieces manually or by a robot in the prior art. Utility Model Content
[0005] The utility model aims to provide a welding tool for automobile chassis, aiming to solve the problem of high cost in the prior art of welding small workpieces by manual or mechanical hands.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A welding tool for automobile chassis comprises a base, on which a supporting plate is arranged. The tool is characterized in that it also comprises a first clamping welding mechanism and a second clamping welding mechanism arranged on the base, wherein the first clamping welding mechanism is slidably arranged on the base, and the second clamping welding mechanism is arranged on the base, and the chassis is clamped on the base by the first clamping welding mechanism and the second clamping welding mechanism, and the workpiece is welded to the chassis.
[0008] Preferably, the first clamping and welding mechanism includes a base plate and a slide rail arranged on the base plate, a first clamping head, a second clamping head, a manual mechanism and a first driving cylinder, the first clamping head and the second clamping head are respectively slidably connected to the slide rail, the first clamping head and the second clamping head are both provided with welding heads, the first driving cylinder is fixedly arranged on the first clamping head, the output end of the first driving cylinder is connected to the second clamping head, the manual mechanism is connected to the first clamping head and the second clamping head, and the base plate is slidably connected to the base.
[0009] Preferably, the manual mechanism includes a first rotating seat, a second rotating seat, a first rotating rod and a second rotating rod, the first rotating seat and the second rotating seat are respectively fixedly mounted on the first clamping head and the second clamping head, one end of the first rotating rod is rotatably connected to the first rotating seat, one end of the second rotating rod is rotatably connected to the first rotating seat, and the other end of the second rotating rod is rotatably connected to the first rotating rod.
[0010] Preferably, the second clamping and welding mechanism includes a first rotary cylinder, a connecting frame and a rotary clamping unit, the first rotary cylinder is fixedly mounted on the outer wall of one side of the base, the connecting frame is fixedly mounted on the output end of the first rotary cylinder, the number of the rotary clamping units is two, and the two rotary clamping units are both arranged on the connecting frame.
[0011] The rotating clamping unit includes a first telescopic cylinder, a rotating rod, a connecting rod and a connecting seat, the connecting rod is fixedly connected to the connecting frame, the connecting seat is connected to one end of the connecting rod, the first telescopic cylinder is fixedly installed on the connecting seat, one end of the rotating rod is rotatably connected to the output end of the first telescopic cylinder, and one end of the connecting rod is rotatably connected to one end of the rotating rod.
[0012] Preferably, a clamping mechanism is respectively provided at the four corners of the base, and the clamping mechanism includes a supporting block, a second rotating cylinder and a clamping block, the second rotating cylinder is fixedly installed on the base, the supporting block is fixedly installed on the base, and the clamping block is fixedly installed on the output end of the second rotating cylinder.
[0013] Preferably, a floating clamping mechanism is provided on the base, and the floating clamping mechanism includes a third rotary cylinder, a clamping seat and a rotary clamping head. The third rotary cylinder is fixedly mounted on the base, the rotary clamping head is fixedly mounted on the output end of the third rotary cylinder, and a positioning pin is provided on the clamping seat.
[0014] Preferably, a supporting and clamping mechanism is provided on the outer wall of one side of the base, and the supporting and clamping mechanism includes a supporting part, a second telescopic cylinder, a rotating clamping plate and a rotating rod, the supporting part is fixedly installed on the base, the second telescopic cylinder is fixedly installed on the machine base, the rotating clamping plate is rotatably connected to the output end of the second telescopic cylinder, one end of the rotating rod is rotatably connected to the second telescopic cylinder, and the other end of the rotating rod is rotatably connected to the rotating clamping plate.
[0015] In the above technical solution, the utility model provides an automobile chassis welding tool, which has the following beneficial effects:
[0016] The utility model clamps the chassis on the base through the first clamping welding mechanism and the second clamping welding mechanism arranged on the base, and welds the workpieces to be welded, replacing manual welding or welding by a robot arm, which can reduce production costs and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 The overall structural diagram provided for the embodiment of the utility model;
[0019] Figure 2 A partial three-dimensional structural schematic diagram of a second clamping welding mechanism provided in an embodiment of the utility model;
[0020] Figure 3 A schematic diagram of the structure of a second clamping welding mechanism provided in an embodiment of the utility model;
[0021] Figure 4 A schematic diagram of the structure of a first clamping welding mechanism provided in an embodiment of the utility model;
[0022] Figure 5 A schematic diagram of the front three-dimensional structure of a first clamping and welding mechanism provided in an embodiment of the utility model;
[0023] Figure 6 A schematic diagram of the three-dimensional structure of a floating clamping mechanism provided in an embodiment of the utility model;
[0024] Figure 7 A schematic diagram of a partial structure of a supporting and clamping mechanism provided in an embodiment of the utility model;
[0025] Figure 8 A schematic diagram of the three-dimensional structure of the clamping mechanism provided in an embodiment of the utility model.
[0026] Description of reference numerals:
[0027] 1. Base; 11. Support plate; 12. Lifting cylinder; 13. Support seat; 2. First clamping and welding mechanism; 21. Bottom plate; 22. First clamping head; 23. Second clamping head; 24. Manual mechanism; 241. First rotating seat; 242. Second rotating seat; 243. First rotating rod; 244. Second rotating rod; 25. First driving cylinder; 3. Second clamping and welding mechanism; 31. First rotating cylinder; 32. Connecting frame; 33 , rotating clamping unit; 331, first telescopic cylinder; 332, rotating rod; 333, connecting rod; 334, connecting seat; 4, clamping mechanism; 41, supporting block; 42, second rotating cylinder; 43, clamping block; 5, floating clamping mechanism; 51, third rotating cylinder; 52, clamping seat; 53, rotating clamping head; 6, supporting clamping mechanism; 61, supporting part; 62, second telescopic cylinder; 63, rotating clamping plate; 64, rotating rod. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0029] See also Figure 1 —8. A welding tool for automobile chassis, comprising a base 1, on which a supporting plate 11 is arranged, and also comprising a first clamping welding mechanism 2 and a second clamping welding mechanism 3 arranged on the base 1, wherein the first clamping welding mechanism 2 is slidably arranged on the base 1, and the second clamping welding mechanism 3 is arranged on the base 1, and the chassis is clamped on the base 1 by the first clamping welding mechanism 2 and the second clamping welding mechanism 3, and the workpiece is welded to the chassis.
[0030] A plurality of supporting plates 11 are arranged on the base 1, and the automobile chassis can be supported by the supporting plates 11 to prevent the automobile chassis from falling. A first clamping welding mechanism 2 and a second clamping welding mechanism 3 are arranged on the base 1. Specifically, the first clamping welding mechanism 2 is slidably connected to the base 1. The first clamping welding mechanism 2 includes a bottom plate 21, a slide rail, a first clamping head 22, a second clamping head 23, a manual mechanism 24 and a first driving cylinder 25. The bottom plate 21 is slidably connected to the base 1, and the slide rail is fixedly installed on the outer wall of the bottom plate 21. The first clamping head 22 and the second clamping head 23 are slidably connected to the slide rail respectively. The manual mechanism 24 is respectively connected to the first clamping head 22 and the second clamping head 23. Specifically, the manual mechanism 24 includes a first rotating seat 241, a second rotating seat 242, a first rotating rod 243 and a second rotating rod 244. The first rotating seat 241 and the second rotating seat 242 are respectively fixedly installed on the first clamping seat 52 and the second clamping seat 52. One end of the first rotating rod 243 is rotatably connected to the first rotating seat 241, one end of the second rotating rod 244 is rotatably connected to the first rotating seat 241, and the other end of the second rotating rod 244 is rotatably connected to the first rotating rod 243. When in use, the operator rotates the first rotating rod 243. When the first rotating rod 243 rotates, the second rotating rod 244 is driven to keep rotating. Since the first rotating rod 243 and the second rotating rod 244 are respectively rotatably connected to the first rotating seat 241 and the second rotating seat 242, the first clamping head 22 and the second clamping head 23 can be driven to separate from or approach each other, thereby manually clamping the workpiece to be welded. A limit block is set on the bottom plate 21 to prevent the first clamping head 22 or the second clamping head 23 from detaching from the slide rail. Further, as Figure 4 and Figure 5 As shown, one end of the first driving cylinder 25 is connected to the second clamping head 23, and the output end of the first driving cylinder 25 is connected to the first clamping head 22. The first driving cylinder 25 can drive the first clamping head 22 and the second clamping head 23 to automatically clamp or release the workpiece. The first clamping head 22 and the second clamping head 23 are both provided with welding heads, which can realize automatic welding. The welding heads are conventional technical means in the field, and the principle and structure of their realization are not described in detail here.
[0031] A transverse cylinder is arranged on the outer wall at the bottom of the base 1, and the output end of the transverse cylinder is connected to the bottom plate 21. The bottom plate 21 can be driven to keep moving by the transverse cylinder. When in use, the bottom plate 21 is first moved out by the transverse cylinder, and then the operator clamps the workpiece by the manual mechanism 24. After the chassis is fixed, the bottom plate 21 is reset by the transverse cylinder for welding.
[0032] As an embodiment provided by the utility model, Figure 2 and Figure 3As shown, the second clamping welding mechanism 3 includes a first rotating cylinder 31, a connecting frame 32 and a rotating clamping unit 33. The first rotating cylinder 31 is fixedly installed on the outer wall of one side of the base 1, and the connecting frame 32 is fixedly installed on the output end of the first rotating cylinder 31. Specifically, the connecting frame 32 is a "T"-shaped structure, and the number of the rotating clamping units 33 is two. The two rotating clamping units 33 are respectively installed on the connecting frame 32 of the "T"-shaped structure. The connecting frame 32 is driven by the first rotating cylinder 31 to keep rotating, and then the workpiece connected to the rotating clamping unit 33 can be driven to keep rotating, and the workpiece is placed on the chassis for welding. Further, the rotating clamping unit 33 includes a first telescopic cylinder 331, a rotating rod 332, a connecting rod 333 and a connecting seat 334, as shown Figure 3 As shown, the connecting rod 333 is fixedly connected to the connecting frame 32, the connecting seat 334 is connected to one end of the connecting rod 333, the first telescopic cylinder 331 is fixedly installed on the connecting seat 334, one end of the rotating rod 332 is rotatably connected to the output end of the first telescopic cylinder 331, and one end of the connecting rod 333 is rotatably connected to one end of the rotating rod 332. When the output end of the first telescopic cylinder 331 remains telescopic, the rotating rod 332 can be driven to keep rotating. Since one end of the connecting rod 333 is on the rotating rod 332, the rotating rod 332 can be swung at one end of the connecting rod 333, so that the workpiece can be clamped, and the first rotating cylinder 31 is cooperated to place the workpiece on the outer wall of the chassis.
[0033] As a further embodiment provided by the present utility model, Figure 1 and Figure 7 As shown, a clamping mechanism 4 is respectively provided at the four corners of the base 1, and the clamping mechanism 4 includes a supporting block 41, a second rotary cylinder 42 and a clamping block 43. The second rotary cylinder 42 is fixedly mounted on the base 1, the supporting block 41 is fixedly mounted on the base 1, and the clamping block 43 is fixedly mounted on the output end of the second rotary cylinder 42. When in use, the clamping block 43 is first rotated outward by the second rotary cylinder 42, and the chassis is placed on the base 1 by a mechanical arm or a sling, and the chassis is positioned by the positioning pins provided on the supporting plate 11 and the base 1, and then the clamping block 43 is reset by the second rotary cylinder 42, thereby fixing the four corners of the chassis.
[0034] Furthermore, a floating clamping mechanism 5 is provided on the base 1, and the floating clamping mechanism 5 includes a third rotary cylinder 51, a clamping seat 52 and a rotary clamping head 53. The third rotary cylinder 51 is fixedly mounted on the base 1, and the rotary clamping head 53 is fixedly mounted on the output end of the third rotary cylinder 51. A positioning pin is provided on the clamping seat 52, and the chassis can be positioned by the positioning pin when the chassis is placed. The third rotary cylinder 51 drives the rotary clamping head 53 to keep rotating to fix the side of the chassis. A lifting cylinder 12 is provided on the base 1, and a supporting seat 13 is provided at the output end of the lifting cylinder 12. The lifting cylinder 12 drives the supporting seat 13 to move upward to support the chassis, and then descends, which can facilitate the positioning of the chassis. It should be pointed out that the position and number of the lifting cylinder 12 are designed according to the chassis to be clamped.
[0035] As an embodiment provided by the utility model, Figure 7 As shown, a supporting and clamping mechanism 6 is provided on the outer wall of one side of the base 1, and the supporting and clamping mechanism 6 includes a supporting portion 61, a second telescopic cylinder 62, a rotating clamping plate 63 and a rotating rod 64. The supporting portion 61 is fixedly installed on the base 1, the second telescopic cylinder 62 is fixedly installed on the base 1, the rotating clamping plate 63 is rotatably connected to the output end of the second telescopic cylinder 62, one end of the rotating rod 64 is rotatably connected to the second telescopic cylinder 62, and the other end of the rotating rod 64 is rotatably connected to the rotating clamping plate 63. Specifically, the supporting and clamping mechanism 6 is arranged near the center position of the base 1. When in use, the second telescopic cylinder 62 drives the rotating clamping plate 63 to open, and then the chassis is placed on the base 1. The center position of the base is supported by the supporting portion 61, and then the rotating clamping plate 63 is driven to reset by the second telescopic cylinder 62. Since the rotating clamping plate 63 is rotationally connected to the output end of the second telescopic cylinder 62 and is rotationally connected to the outer wall of the second telescopic cylinder 62 through the rotating rod 64, the rotation of the rotating clamping plate 63 can be controlled by telescoping the output end of the second telescopic cylinder 62.
[0036] It should be pointed out that the number of the floating clamping mechanism 5, the supporting clamping mechanism 6, the second clamping welding mechanism 3 and the first clamping welding mechanism 2 are all two, which are generally symmetrically arranged on the base 1, and their specific positions need to be adjusted according to the type of base produced.
[0037] The utility model clamps the chassis on the base 1 by means of the first clamping welding mechanism 2 and the second clamping welding mechanism 3 provided on the base 1, and welds the workpieces to be welded, replacing manual welding or welding by a robot arm, thereby reducing production costs and improving production efficiency.
[0038] Those skilled in the art will appreciate that other similar connection methods may also be used to implement the present invention, such as welding, bonding or screwing.
[0039] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A vehicle chassis welding tool, comprising a base (1), wherein a supporting plate (11) is arranged on the base (1), characterized in that: It also comprises a first clamping welding mechanism (2) and a second clamping welding mechanism (3) arranged on the base (1); the first clamping welding mechanism (2) is slidably arranged on the base (1); the second clamping welding mechanism (3) is arranged on the base (1); the chassis is clamped on the base (1) by the first clamping welding mechanism (2) and the second clamping welding mechanism (3), and the workpiece and the chassis are welded.
2. The automobile chassis welding tool according to claim 1, characterized in that: The first clamping and welding mechanism (2) comprises a base plate (21) and a slide rail arranged on the base plate (21), a first clamping head (22), a second clamping head (23), a manual mechanism (24) and a first driving cylinder (25); the first clamping head (22) and the second clamping head (23) are respectively slidably connected to the slide rail; the first clamping head (22) and the second clamping head (23) are both provided with welding heads; the first driving cylinder (25) is fixedly arranged on the first clamping head (22); the output end of the first driving cylinder (25) is connected to the second clamping head (23); the manual mechanism (24) is connected to the first clamping head (22) and the second clamping head (23); and the base plate (21) is slidably connected to the base (1).
3. The automobile chassis welding tool according to claim 2, characterized in that: The manual mechanism (24) comprises a first rotating seat (241), a second rotating seat (242), a first rotating rod (243) and a second rotating rod (244); the first rotating seat (241) and the second rotating seat (242) are fixedly mounted on the first clamping head (22) and the second clamping head (23), respectively; one end of the first rotating rod (243) is rotatably connected to the first rotating seat (241); one end of the second rotating rod (244) is rotatably connected to the first rotating seat (241); and the other end of the second rotating rod (244) is rotatably connected to the first rotating rod (243).
4. The automobile chassis welding tool according to claim 1, characterized in that: The second clamping welding mechanism (3) comprises a first rotary cylinder (31), a connecting frame (32) and a rotary clamping unit (33); the first rotary cylinder (31) is fixedly mounted on an outer wall of one side of the base (1); the connecting frame (32) is fixedly mounted on an output end of the first rotary cylinder (31); there are two rotary clamping units (33), and both rotary clamping units (33) are arranged on the connecting frame (32).
5. The automobile chassis welding tool according to claim 4, characterized in that: The rotating clamping unit (33) comprises a first telescopic cylinder (331), a rotating rod (332), a connecting rod (333) and a connecting seat (334); the connecting rod (333) is fixedly connected to the connecting frame (32); the connecting seat (334) is connected to one end of the connecting rod (333); the first telescopic cylinder (331) is fixedly mounted on the connecting seat (334); one end of the rotating rod (332) is rotatably connected to the output end of the first telescopic cylinder (331); and one end of the connecting rod (333) is rotatably connected to one end of the rotating rod (332).
6. The automobile chassis welding tool according to claim 1, characterized in that: A clamping mechanism (4) is respectively arranged at the four corners of the base (1), and the clamping mechanism (4) comprises a supporting block (41), a second rotary cylinder (42) and a clamping block (43), the second rotary cylinder (42) is fixedly mounted on the base (1), the supporting block (41) is fixedly mounted on the base (1), and the clamping block (43) is fixedly mounted on the output end of the second rotary cylinder (42).
7. The automobile chassis welding tool according to claim 1, characterized in that: The base (1) is provided with a floating clamping mechanism (5), the floating clamping mechanism (5) comprising a third rotary cylinder (51), a clamping seat (52) and a rotary clamping head (53), the third rotary cylinder (51) being fixedly mounted on the base (1), the rotary clamping head (53) being fixedly mounted on the output end of the third rotary cylinder (51), and a positioning pin being provided on the clamping seat (52).
8. The automobile chassis welding tool according to claim 1, characterized in that: A supporting clamping mechanism (6) is provided on an outer wall of one side of the base (1), and the supporting clamping mechanism (6) comprises a supporting portion (61), a second telescopic cylinder (62), a rotating clamping plate (63) and a rotating rod (64); the supporting portion (61) is fixedly mounted on the base (1); the second telescopic cylinder (62) is fixedly mounted on the machine base (1); the rotating clamping plate (63) is rotatably connected to an output end of the second telescopic cylinder (62); one end of the rotating rod (64) is rotatably connected to the second telescopic cylinder (62); and the other end of the rotating rod (64) is rotatably connected to the rotating clamping plate (63).
Citation Information
Patent Citations
Welding tool for automobile chassis
CN117680892A