Spot welding positioning device for electrical hanging bracket supporting piece

By designing the spot welding positioning device of the electrical hanger support, and using the limiting parts to position the connecting plate and the bottom plate, the problems of low spot welding positioning efficiency and low accuracy in the existing technology are solved, and efficient and accurate welding effects are achieved.

CN222790973UActive Publication Date: 2025-04-25CHINA NUCLEAR IND 23 CONSTR
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Patent Information

Application Number
CN202420749019.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-04-25
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

In the prior art During the on-site installation and construction of nuclear power plants, the spot welding positioning efficiency of electrical hanger support is low, the accuracy rate is not high, and there is a lack of feasible positioning methods.

Method used

A spot welding positioning device for the electrical hanger support is designed, including a support, a second limiting member and a first limiting member, through which the connecting plate and the bottom plate are positioned instead of manual scribe positioning.

Benefits of technology

It improves the efficiency of spot welding, reduces the labor intensity of workers, and significantly improves the welding accuracy of electrical hanger support parts to meet the accuracy requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nuclear power construction engineering, in particular to an electrical hanging bracket supporting piece spot welding positioning device which comprises a support, two second limiting pieces and two first limiting pieces, and the two second limiting pieces and the two first limiting pieces are arranged on the same side of the support. The two first limiting pieces are located above the two second limiting pieces, the first limiting pieces are used for limiting the connecting plate, and the upper surfaces of the two second limiting pieces are located on the same horizontal plane. The bottom plate and / or square steel are / is limited, the two connecting plates are placed on the bottom plate, the two first limiting pieces are used for limiting the connecting plates, then the two connecting plates and the bottom plate can be positioned, the mode that a worker marks a line on the bottom plate for positioning is replaced, the working efficiency is improved, and the precision of the electric hanging bracket supporting piece obtained through electric welding reaches the standard; the precision requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of nuclear power construction engineering, in particular to a spot welding positioning device for an electrical hanger support. Background Art

[0002] During the on-site installation and construction of nuclear power plants, the electrical hanger supports of nuclear power plants are composed of a square steel, a base plate, and two connecting plates. Spot welding positioning of the connecting plates in the electrical hanger supports is one of the more common constructions in the nuclear power installation industry.

[0003] In the past, for the spot welding positioning of electrical hanger supports, after the base plate and square steel were welded, construction workers still had to manually mark lines on the base plate for positioning, and weld the two connecting plates to the marked positions on the base plate. When spot welding the electrical hanger supports, the connecting plates in the electrical hanger supports were not feasibly positioned, resulting in low work efficiency and a low compliance rate for the precision requirements of the spot welded electrical hanger supports. Utility Model Content

[0004] (I) The problem to be solved by the present invention is: how to make the welding point between the bottom plate and the connecting plate more accurate.

[0005] (II) Technical solution

[0006] The utility model provides a spot welding positioning device for an electrical hanger support, comprising: a support, two second limiting members and two first limiting members;

[0007] The two second position-limiting members and the two first position-limiting members are arranged on the same side of the support, and the two first position-limiting members are both located above the two second position-limiting members;

[0008] The first limiting member is used to limit the connection plate;

[0009] The upper surfaces of the two second position-limiting members are located on the same horizontal plane, and the distance between the projections of the two first position-limiting members on the plane where the upper surfaces of the second position-limiting members are located is smaller than the distance between the two second position-limiting members;

[0010] A limiting area is formed between the two second limiting members, and the limiting area is used to limit the square steel, and / or the limiting area is used to limit the bottom plate.

[0011] Preferably, the two second limiting members are used to limit the square steel, and the upper surfaces of the two second limiting members are in contact with the lower surface of the bottom plate.

[0012] Preferably, the two second limiting members are used to limit the bottom plate.

[0013] Preferably, the support further comprises a limit block, wherein the limit block is arranged between the two second limit members, and the limit block cooperates with the two second limit members to limit the other steel.

[0014] Preferably, a limiting groove for limiting the connection plate is formed on the first limiting member.

[0015] Preferably, the support comprises a lower vertical plate and an upper vertical plate;

[0016] The upper vertical plate is connected above the lower vertical plate, and the two first position-limiting members are both connected to the upper vertical plate;

[0017] The two second position-limiting members are both connected to the lower vertical plate;

[0018] The support also includes a transverse plate, and the lower vertical plate is installed above the transverse plate.

[0019] Preferably, the support further comprises an anti-dumping fixing member and two supporting members;

[0020] The anti-dumping fixing member is fixedly connected to the transverse plate, the two supporting members are fixedly connected to the anti-dumping fixing member, and the upper surfaces of the two supporting members are respectively in contact with the lower surfaces of the two second limiting members.

[0021] Preferably, a clearance area is provided on the second limiting member.

[0022] Preferably, two first strip grooves are formed on the upper vertical plate, and first clamping grooves are formed at one end of the two first limiting members away from the limiting grooves, and the first clamping grooves are embedded in the first strip grooves.

[0023] Preferably, the lower vertical plate is symmetrically provided with second strip grooves, and the ends of two second position-limiting members close to the lower vertical plate are both provided with second clamping grooves, and the second clamping grooves are embedded in the second strip grooves.

[0024] Beneficial effects of the utility model:

[0025] The welded base plate and square steel are placed between two second limit members to limit the base plate and / or the square steel, and the two connecting plates are placed on the base plate. The connecting plates are limited by the two first limit members, so that the two connecting plates and the base plate can be positioned, replacing the manual positioning method of marking on the base plate, thereby improving work efficiency. In addition, since the connecting plates are feasible limited, the labor intensity of the workers is reduced, and the accuracy of the welded electrical hanger support parts is high and meets the accuracy requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 An exploded diagram of a positioning device provided in an embodiment of the utility model;

[0028] Figure 2 A three-dimensional diagram of a positioning device provided in an embodiment of the utility model;

[0029] Figure 3 A three-dimensional diagram of an electrical hanger support and a positioning device provided in an embodiment of the utility model.

[0030] Icons: 01, horizontal board; 02, lower vertical board; 03, upper vertical board; 04, first limit piece; 05, limit groove; 06, second limit piece; 07, support piece; 08, anti-dumping fixing piece; 09, limit block; 200, bottom angle; 300, connecting plate; 400, square steel; 500, bottom plate. DETAILED DESCRIPTION

[0031] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] like Figures 1 to 3 As shown, an embodiment of the utility model provides a spot welding positioning device for an electrical hanger support, comprising: a support, two second limiting members 06 and two first limiting members 04;

[0033] The two second limiting members 06 and the two first limiting members 04 are arranged on the same side of the support, and the two first limiting members 04 are both located above the two second limiting members 06;

[0034] The first limiting member 04 is used to limit the connection plate;

[0035] The upper surfaces of the two second position-limiting members 06 are located on the same horizontal plane, and the distance between the projections of the two first position-limiting members 04 on the plane where the upper surfaces of the second position-limiting members 06 are located is smaller than the distance between the two second position-limiting members 06;

[0036] A limiting area is formed between the two second limiting members 06, and the limiting area is used to limit the square steel and / or the limiting area is used to limit the bottom plate.

[0037] The welded base plate 500 and square steel 400 are placed between the two second limiting members 06 to limit the base plate 500 and / or the square steel 400, and the two connecting plates 300 are placed on the base plate 500. The connecting plates 300 are limited by the two first limiting members 04, so that the two connecting plates 300 and the base plate 500 can be positioned, replacing the manual positioning method of marking on the base plate 500, thereby improving work efficiency. In addition, since the connecting plates 300 are feasibly limited, the labor intensity of the workers is reduced, and the electric welded electrical hanger support has a high accuracy compliance rate and meets the accuracy requirements.

[0038] Preferably, the two second limiting members 06 are used to limit the other steel, and the upper surfaces of the two second limiting members 06 are in contact with the lower surface of the bottom plate.

[0039] Preferably, the limiting area formed between the two second limiting members 06 is used to limit the other steel 400. At this time, the lower surface of the bottom plate 500 contacts the upper surfaces of the two second limiting members 06, so that the two second limiting members 06 support the bottom plate 500.

[0040] Optionally, two second limiting members 06 are used to limit the bottom plate.

[0041] Optionally, the limiting area formed between the two second limiting members 06 is used to limit the bottom plate 500. At this time, the two second limiting members 06 both include a first strip block and a second strip block. The two first strip blocks are fixedly connected to the second strip block on one side close to each other. The upper surfaces of the second strip blocks are parallel to each other. Once the two ends of the bottom plate 500 are on the second strip blocks, the distance between the two first strip blocks can just accommodate the bottom plate 500, thereby playing a role in limiting the bottom plate 500.

[0042] Furthermore, the distance between the upper surface of the two first strip blocks and the upper surface of the second strip block is less than the thickness of the base plate 500, thereby preventing the first strip blocks from protruding from the upper surface of the base plate 500, causing inconvenience to workers when welding the two connecting plates 300 to the base plate 500.

[0043] Furthermore, the support also includes a limit block 09, which is arranged between the two second limit members 06, and the limit block 09 cooperates with the two second limit members 06 to limit the other steel.

[0044] Specifically, one side of the limit block 09 is connected to the lower vertical plate 03, and the other side opposite to the limit block 09 is connected to the square steel 400 when the electrical hanger support is welded. The square steel 400 is placed in the limit area, and the first side of the square steel 400 is in contact with the first side (the square steel 400 has four sides, which are respectively recorded as the first side, the second side, the third side and the fourth side, wherein the first side and the fourth side are parallel to each other, and the second side and the third side are parallel to each other), and the square steel 400 is pressed against the second side and the third side of the square steel 400 are in contact with the two second limit members respectively, so that the two second limit members 06 and the limit block jointly limit the square steel 400.

[0045] In this embodiment, a limiting groove 05 for limiting the connection plate is formed on the first limiting member 04 .

[0046] Specifically, the width of the limiting groove 05 is adapted to the plate thickness of the connecting plate 300 , so that when the connecting plate 300 is placed upright in the limiting groove 05 , the connecting plate 300 and the bottom plate 500 are perpendicular to each other.

[0047] Preferably, the first limiting member 04 is a third strip block, and a limiting groove 05 is provided at one end of the third strip block away from the upper vertical plate, and the limiting groove 05 is in the shape of a rectangular groove.

[0048] Optionally, the first limiting member 04 includes a concave plate, the spacing between the two inner walls of the concave plate is greater than the thickness of the connecting plate 300, a threaded hole is opened on one side of the concave plate, a screw is threaded inside the threaded hole, and the connecting plate 300 is pressed against the connecting plate 300 by the Ningdong screw to limit the connecting plate 300.

[0049] Specifically, the support includes a lower vertical plate 02 and an upper vertical plate 03;

[0050] The upper vertical plate 03 is connected above the lower vertical plate 02, and the two first position-limiting members 04 are both connected to the upper vertical plate 03;

[0051] The two second stoppers 06 are both connected to the lower vertical plate 02;

[0052] The support also includes a horizontal plate 01 , and a lower vertical plate 02 is installed above the horizontal plate 01 .

[0053] Furthermore, a groove is formed on the lower vertical plate 02, and a protrusion matched with the groove is formed on the upper vertical plate 03. This structure enables the upper vertical plate 03 and the lower vertical plate 02 to be offset left and right when the lower vertical plate 02 and the upper vertical plate 03 are welded.

[0054] Optionally, the support also includes a mounting plate, and a plurality of first screw holes are provided on the upper vertical plate 03, the lower vertical plate 02 and the mounting plate, and the mounting plate is arranged between the lower vertical plate 02 and the upper vertical plate 03. The mounting plate and the upper vertical plate 03 as well as the mounting plate and the lower vertical plate 02 are fixed in place by screwing bolts into corresponding first screw holes, thereby completing the installation of the upper vertical plate 03 and the lower vertical plate 02.

[0055] Preferably, the sum of the weight of the electrical hanger support, the upper vertical plate 03 and the lower vertical plate 02 is less than the weight of the horizontal plate 01, so that the support is not easy to tip over.

[0056] Furthermore, the support also includes an anti-dumping fixing member 08 and two supporting members 07;

[0057] The anti-dumping fixing member 08 is fixedly connected to the transverse plate 01 , and the two supporting members 07 are fixedly connected to the anti-dumping fixing member 08 . The upper surfaces of the two supporting members 07 are in contact with the lower surfaces of the two second limiting members 06 , respectively.

[0058] Furthermore, an anti-dumping fixture 08 is connected next to the support, so that the center of gravity of the entire device is lowered, and the anti-dumping fixture 08 occupies a larger area and can better support the entire device.

[0059] Specifically, the upper surfaces of the two support members 07 are against the lower surfaces of the two second limiting members 06, so that one end of the second limiting member 06 is fixed on the lower vertical plate 02, and the other end is supported on the support member 07, so that the second limiting member 06 has better stability, and the square steel 400 placed in the limiting area can be limited more stably.

[0060] It should be noted that the distance between the two support members 07 is greater than or equal to the distance between the two second limit members 06 so that they will not interfere with the square steel 400.

[0061] Preferably, the anti-dumping fixing member 08 is a concave plate. The shape of the concave plate can not only play a supporting role for the entire device, but also the hollow position of the concave plate can reduce material loss and reduce production costs.

[0062] As a specific embodiment, a clearance area is provided on the second limiting member 06 .

[0063] The second limit member 06 is provided with a clearance area to make room for the welding points at the connection between the bottom plate 500 and the square steel 400, so as to prevent the welding points from having no accommodation area, resulting in the lower surface of the bottom plate 500 not being able to fully contact with the upper surface of the second limit member 06, causing the bottom plate 500 to shake and resulting in inaccurate welding point positions when the bottom plate 500 is welded to the connecting plate 300.

[0064] As a specific embodiment, two first strip grooves are formed on the upper vertical plate 03 , and first clamping grooves are formed at one end of the two first limiting members 04 away from the limiting grooves 05 , and the first clamping grooves are embedded in the first strip grooves.

[0065] The first strip groove and the first card groove are matched with each other, and the first card groove is embedded in the first strip groove, thereby fixing the first limiting member 04 and the upper vertical plate 03 in place, so that when the first limiting member 04 and the upper vertical plate 03 are welded, the first limiting member 04 is not easy to be misplaced, thereby ensuring the accuracy of the welding point, and then ensuring the accuracy of the limiting of the connecting plate 300.

[0066] As a specific embodiment, the lower vertical plate 02 is symmetrically provided with second strip grooves, and the ends of the two second limiting members 06 close to the lower vertical plate 02 are both provided with second card slots, and the second card slots are embedded in the second strip grooves.

[0067] According to calculations, when the electric welding positioning device is not used, it takes an average of 0.2 minutes to spot weld the electrical hanger support. After using the electric welding positioning device, it takes an average of 40 seconds to spot weld the electrical hanger support, which improves work efficiency.

[0068] Compared with the marking welding, the first limiter 04 and the second limiter 06 are used to limit the connection plate 300 and the bottom plate 500, thereby effectively preventing and reducing welding deformation, and reducing the damage to the human body caused by the slip of the weldment when the welder positions the connection plate 300.

[0069] The second strip groove is matched with the second card groove, and the second card groove is embedded in the second strip groove, thereby preliminarily fixing the second limit piece 06 and the lower vertical plate 02, so that when the second limit piece 06 is welded to the lower vertical plate 02, the second limit piece 06 is not easy to be misplaced, thereby ensuring the accuracy of the welding point, and then ensuring the accuracy of the limit to the other steel 400.

[0070] Specifically, the installation process is: first weld the anti-dumping fixing piece 08 and the two supporting pieces 07 together, then weld the upper vertical plate 03 and the two first limiting pieces 04 together, weld the lower vertical plate 02 and the two second limiting pieces 06 together, and finally weld the upper vertical plate 03, the lower vertical plate 02, the anti-dumping fixing piece 08 and the cross plate.

[0071] Working method: workers insert the welded square steel 400 into the two second limit pieces 06. At this time, the bottom plate 500 is placed on the upper surface of the two second limit pieces 06 to support the bottom plate 500. The two connecting plates 300 are respectively placed in the limit grooves 05 opened on the first limit pieces 04. One worker holds the connecting plate 300, and another worker welds the two bottom corners 200 of each connecting plate 300 to the bottom plate 500.

[0072] In the description of the present invention, it should be noted that the terms "upper" and "lower" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0073] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A spot welding positioning device for an electrical hanger support, characterized in that: include: A support, two second limiting members (06) and two first limiting members (04); The two second position-limiting members (06) and the two first position-limiting members (04) are arranged on the same side of the support, and the two first position-limiting members (04) are both located above the two second position-limiting members (06); The first limiting member (04) is used to limit the connection plate; The upper surfaces of the two second limiting members (06) are located on the same horizontal plane, and the distance between the projections of the two first limiting members (04) on the plane where the upper surfaces of the second limiting members (06) are located is smaller than the distance between the two second limiting members (06); A limiting area is formed between the two second limiting members (06), and the limiting area is used to limit the square steel, and / or the limiting area is used to limit the bottom plate.

2. The spot welding positioning device for an electrical hanger support according to claim 1, characterized in that: The two second limiting members (06) are used to limit the position of the square steel, and the upper surfaces of the two second limiting members (06) are in contact with the lower surface of the bottom plate.

3. The spot welding positioning device for an electrical hanger support according to claim 1, characterized in that: The two second limiting members (06) are used to limit the bottom plate.

4. The spot welding positioning device for an electrical hanger support according to claim 2, characterized in that: The support further comprises a limit block (09), wherein the limit block (09) is arranged between the two second limit members (06), and the limit block (09) cooperates with the two second limit members (06) to limit the other steel.

5. The spot welding positioning device for an electrical hanger support according to claim 1, characterized in that: The first limiting member (04) is provided with a limiting groove (05) for limiting the connection plate.

6. The spot welding positioning device for an electrical hanger support according to claim 5, characterized in that: The support comprises a lower vertical plate (02) and an upper vertical plate (03); The upper vertical plate (03) is connected above the lower vertical plate (02), and the two first position-limiting members (04) are both connected to the upper vertical plate (03); The two second position-limiting members (06) are both connected to the lower vertical plate (02); The support further comprises a transverse plate (01), and the lower vertical plate (02) is installed above the transverse plate (01).

7. The spot welding positioning device for an electrical hanger support according to claim 6, characterized in that: The support also includes an anti-dumping fixing member (08) and two supporting members (07); The anti-dumping fixing member (08) is fixedly connected to the transverse plate (01), the two supporting members (07) are fixedly connected to the anti-dumping fixing member (08), and the upper surfaces of the two supporting members (07) are respectively in contact with the lower surfaces of the two second limiting members (06).

8. The spot welding positioning device for an electrical hanger support according to claim 2, characterized in that: The second limiting member (06) is provided with a clearance area.

9. The spot welding positioning device for an electrical hanger support according to claim 6, characterized in that: The upper vertical plate (03) is provided with two first strip grooves, and the ends of the two first limiting members (04) away from the limiting grooves (05) are provided with first clamping grooves, and the first clamping grooves are embedded in the first strip grooves.

10. The spot welding positioning device for electrical hanger support according to claim 6, characterized in that: The lower vertical plate (02) is symmetrically provided with second strip grooves, and the ends of the two second position-limiting members (06) close to the lower vertical plate (02) are both provided with second clamping grooves, and the second clamping grooves are embedded in the second strip grooves.