Busbar welding tool

By using a combination of prototyping pins and quick-removing ply plates in busbar welding tooling, the problem of poor product position fixation is solved, precise fixation and efficient replacement of product position is achieved, and the probability of defective products is reduced.

CN222791002UActive Publication Date: 2025-04-25RURAMAT HUARUI AUTOMATION TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202421593648.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-25
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In busbar welding tooling, there is a lack of tools to specify the fixed product position, which leads to the product being easily positioned offset during processing, increasing the probability of defective products.

Method used

A busbar welding tool is designed, using a combination of a prototypical latch and a quick-removal clamp. The prototypical latch is inserted into the quick-removal clamp and rotated and locked to achieve accurate fixation of the main position of the product.

Benefits of technology

Through the design of this tooling, the position of the product body can be quickly and accurately fixed, the risk of position deviation can be reduced, and the speed and positioning accuracy of subsequent replacement of the product body can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a busbar welding tool which comprises a clamp body and a lower rotating sandwich plate installed at the front end of the clamp body, an upper rotating sandwich plate is arranged on the front side of the lower rotating sandwich plate, and cam followers are arranged on the left side of the upper rotating sandwich plate and close to the upper side and the lower side of the upper rotating sandwich plate respectively. A track plate is arranged between the two cam followers, a toggle clamp is arranged on the left side of the track plate, a product body is arranged on the front side of the upper rotating sandwich plate, and by installing a profiling bolt and a quick-release clamping plate, when the product body is fixed to the upper rotating sandwich plate and the lower rotating sandwich plate, the product body can be fixed to the upper rotating sandwich plate and the lower rotating sandwich plate. The two profiling bolts are inserted into the quick-release clamping plate to pre-position the product main body, so that the position of the product main body can be quickly and accurately fixed, the speed of subsequently replacing the product main body is increased, a more accurate positioning function is provided, and it is ensured that the position of the product main body on the rotary sandwich plate is accurate.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to welding tools, and in particular relates to a busbar welding tool. Background Art

[0002] This mechanism is used in flat wire motor stator production equipment, in which this welding fixture is used to weld the busbar to the stator. Through this fixture, the busbar can be accurately positioned without affecting the position of the busbar soft copper bar. After being installed on the stator, it is only necessary to push the elbow clamp to complete the clamping of all connection pins and busbars at one time, which can greatly improve the welding efficiency. However, when placing the product on the fixture body, it is usually necessary to use other tools to assist in fixing the product. The lack of tools to specify the fixed position of the product increases the probability of defective products during subsequent processing of the product. Utility Model Content

[0003] The utility model aims to provide a busbar welding tool to solve the problem in the above background technology that other tools are needed to assist in fixing the product and there is a lack of tools for specifying the position of the fixed product.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a busbar welding tool, comprising a fixture body and a lower rotating sandwich plate installed at the front end of the fixture body;

[0005] An upper rotating sandwich plate is arranged on the front side of the lower rotating sandwich plate;

[0006] Cam followers are arranged on the left side of the upper rotating sandwich plate and close to the upper and lower sides respectively;

[0007] A track plate is arranged between the two cam followers, a toggle clamp is arranged on the left side of the track plate, and a product body is arranged on the front side of the upper rotating sandwich plate;

[0008] A quick-release clamp is arranged on the front side of the product body, and a profiled latch penetrating backwards is arranged on the front outer wall of the quick-release clamp and close to the upper and lower sides respectively to limit the position of the product body.

[0009] Preferably, the front end outer wall of the quick-release splint is provided with openings for inserting contour pins near the upper and lower sides respectively. After being inserted into the quick-release splint, the two contour pins need to be rotated clockwise to lock and restrict the position of the product body.

[0010] Preferably, the two contoured latches can be pulled outward after being rotated counterclockwise to unlock the restriction of the quick-release splint on the product body, and the quick-release splint is in an arc shape.

[0011] Preferably, a positioning pin b is provided on the lower side of the clamp body to limit the position of the lower rotating sandwich plate, and a positioning pin a is provided on the upper side of the clamp body to limit the position of the upper rotating sandwich plate.

[0012] Preferably, a rotation positioning shaft is provided between the lower rotating sandwich plate, the upper rotating sandwich plate and the clamp body to limit the rotation center between the lower rotating sandwich plate and the upper rotating sandwich plate, and the elbow clamp will drive the track plate to move and push the cam follower to move after being pushed by an external force.

[0013] Preferably, the cam follower drives the lower rotating sandwich plate to rotate counterclockwise during the movement, and the cam follower drives the upper rotating sandwich plate to rotate clockwise during the movement.

[0014] Compared with the prior art, the utility model provides a busbar welding tool, which has the following beneficial effects:

[0015] By installing the contoured pins and the quick-release splints, when the product body is fixed on the upper rotating sandwich plate and the lower rotating sandwich plate, the position of the product body can be pre-positioned between the upper rotating sandwich plate and the lower rotating sandwich plate through the quick-release splints, and then the product body is pre-positioned by inserting two contoured pins into the quick-release splints, so that the position of the product body can be quickly and accurately fixed, thereby improving the speed of subsequent replacement of the product body and providing a more accurate positioning function to ensure that the position of the product body on the rotating sandwich plate is accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of a busbar welding tool structure.

[0017] Figure 2 The utility model is a schematic diagram of a side cross-sectional local structure of a busbar welding tool.

[0018] Figure 3 The utility model is a schematic diagram of a busbar welding tooling structure viewed from above.

[0019] In the figure: 1. elbow clamp; 2. track plate; 3. cam follower; 4. rotating positioning shaft; 5. lower rotating sandwich plate; 6. upper rotating sandwich plate; 7. positioning pin a; 8. contour pin; 9. quick-release clamp; 10. product body; 11. positioning pin b; 12. fixture body. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1-3 A busbar welding tool shown includes a fixture body 12 and a lower rotating sandwich plate 5 installed at the front end of the fixture body 12;

[0022] An upper rotating sandwich plate 6 is arranged on the front side of the lower rotating sandwich plate 5;

[0023] Cam followers 3 are provided on the left side of the upper rotating sandwich plate 6 and close to the upper and lower sides respectively;

[0024] A track plate 2 is arranged between the two cam followers 3, a toggle clamp 1 is arranged on the left side of the track plate 2, and a product body 10 is arranged on the front side of the upper rotating sandwich plate 6. Before laser welding, the fixture body 12 is first placed on the stator, and then the product body 10 is fixed between the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6, and then the toggle clamp 1 is pushed to drive the track plate 2 to move, and then the cam follower 3 is pushed to drive the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 to rotate in opposite directions relative to the center, so as to complete the clamping of the copper wire on the product body 10, so as to perform the subsequent laser welding operation of the copper wire end;

[0025] A quick-release splint 9 is provided on the front side of the product body 10. The front end outer wall of the quick-release splint 9 and respectively close to the upper and lower sides are provided with backward penetrating contour pins 8 to limit the position of the product body 10. When limiting the position of the product body 10, the position of the product body 10 can be pre-positioned by the quick-release splint 9, and then two contour pins 8 are inserted to fix the position of the product body 10 to avoid the position displacement of the product body 10 during operation.

[0026] like Figure 1 As shown, the front end outer wall of the quick-release splint 9 and the upper and lower sides are respectively provided with openings for the insertion of the contour pins 8. After being inserted into the quick-release splint 9, the two contour pins 8 need to be rotated clockwise to lock and restrict the position of the product body 10 between the product body 10. After rotating counterclockwise, the two contour pins 8 can be pulled outward to unlock the restriction of the quick-release splint 9 on the product body 10. The quick-release splint 9 is arc-shaped.

[0027] The profiling pin 8 can be inserted into the through hole and then rotated clockwise to fix the product body 10 and the quick-release clamp 9. When the product body 10 is welded, the profiling pin 8 can be rotated counterclockwise and pulled out to contact the product body 10.

[0028] like Figure 1 As shown, a positioning pin b11 is provided on the lower side of the clamp body 12 to limit the position of the lower rotating sandwich plate 5 , and a positioning pin a7 is provided on the upper side of the clamp body 12 to limit the position of the upper rotating sandwich plate 6 .

[0029] The positions of the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 are respectively limited by the positioning pin b11 and the positioning pin a7, so as to ensure that the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 are in a stable dynamic state during the rotation process and avoid up and down shaking.

[0030] like Figure 1 As shown, a rotation positioning shaft 4 is provided between the lower rotating sandwich plate 5, the upper rotating sandwich plate 6 and the clamp body 12 to limit the rotation center between the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6. When the elbow clamp 1 is pushed by an external force, it will drive the track plate 2 to move and push the cam follower 3 to move. During the movement, the cam follower 3 will drive the lower rotating sandwich plate 5 to rotate counterclockwise, and the cam follower 3 will drive the upper rotating sandwich plate 6 to rotate clockwise.

[0031] The rotation center of the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 can be limited by rotating the positioning shaft 4 to avoid misalignment between the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 during rotation. After being pushed, the elbow clamp 1 will cause the track plate 2 to push the cam follower 3 to control the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 to rotate and clamp the copper wire of the product body 10.

[0032] The implementation principle of this embodiment is as follows: before laser welding, first place the clamp body 12 on the stator, then fix the product body 10 between the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6, then push the elbow clamp 1 to drive the track plate 2 to move, and then push the cam follower 3 to drive the lower rotating sandwich plate 5 and the upper rotating sandwich plate 6 to rotate in opposite directions relative to the center, so as to complete the clamping of the copper wire on the product body 10, so as to perform the subsequent laser welding operation of the copper wire end. When limiting the position of the product body 10, the position of the product body 10 can be pre-positioned by the quick-release clamp 9, and then two contoured pins 8 are inserted to fix the position of the product body 10 to avoid the position displacement of the product body 10 during the working process.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A busbar welding tool, comprising a fixture body (12) and a lower rotating sandwich plate (5) mounted at the front end of the fixture body (12); An upper rotating sandwich plate (6) is arranged on the front side of the lower rotating sandwich plate (5); Cam followers (3) are provided on the left side of the upper rotating sandwich plate (6) and close to the upper and lower sides respectively; A track plate (2) is arranged between the two cam followers (3), a toggle clamp (1) is arranged on the left side of the track plate (2), and a product body (10) is arranged on the front side of the upper rotating sandwich plate (6); Features: A quick-release clamp (9) is arranged on the front side of the product body (10), and a rearward penetrating copying pin (8) is arranged on the front outer wall of the quick-release clamp (9) and close to the upper and lower sides respectively to limit the position of the product body (10).

2. A busbar welding tool according to claim 1, characterized in that: The front end outer wall of the quick-release clamp (9) is provided with openings for inserting the contour pins (8) near the upper and lower sides. After being inserted into the quick-release clamp (9), the two contour pins (8) need to be rotated clockwise to lock and restrict the position of the product body (10) between the product body (10).

3. A busbar welding tool according to claim 1, characterized in that: The two contoured latches (8) can be pulled outward after being rotated counterclockwise to unlock the restriction of the quick-release splint (9) on the product body (10), and the quick-release splint (9) is in an arc shape.

4. A busbar welding tool according to claim 1, characterized in that: The lower side of the clamp body (12) is provided with a positioning pin b (11) to limit the position of the lower rotating sandwich plate (5), and the upper side of the clamp body (12) is provided with a positioning pin a (7) to limit the position of the upper rotating sandwich plate (6).

5. A busbar welding tool according to claim 1, characterized in that: A rotation positioning shaft (4) is provided between the lower rotating sandwich plate (5), the upper rotating sandwich plate (6) and the clamp body (12) to limit the rotation center between the lower rotating sandwich plate (5) and the upper rotating sandwich plate (6); when the elbow clamp (1) is pushed by an external force, it drives the track plate (2) to move and pushes the cam follower (3) to move.

6. A busbar welding tool according to claim 1, characterized in that: During the movement, the cam follower (3) drives the lower rotating sandwich plate (5) to rotate counterclockwise, and during the movement, the cam follower (3) drives the upper rotating sandwich plate (6) to rotate clockwise.