Multi-axis adjusting welding clamp based on special-shaped component

Abstract

The utility model relates to the technical field of tool clamps, in particular to a multi-axis adjusting welding clamp based on a special-shaped component. The utility model provides a multi-axis adjusting welding fixture based on a special-shaped component. The multi-axis adjusting welding fixture comprises an aluminum frame, a movable seat, a guide rod I, a sliding seat I, a guide rod II, a sliding seat II, a turntable, a guide rod III, a sliding rod and a clamping disc, the twelve aluminum frames form a square frame, T-shaped grooves are formed in the aluminum frames, movable seats are arranged on the sides, close to each other, of the two aluminum frames in a sliding mode, the guide rods I are arranged between every two opposite movable seats, the sliding seats I are arranged on the adjacent guide rods I in a sliding mode, the guide rods II are arranged on the two sliding seats I, the sliding seats II are arranged on the guide rods II in a sliding mode, and the T-shaped grooves are formed in the T-shaped grooves. The turntable is rotationally arranged on the sliding seat II; the guide rod I and the sliding seat I as well as the guide rod II and the sliding seat II jointly form a cross-shaped adjusting frame. And through the design of the cross-shaped adjusting frame, the guide rod I, the guide rod II and the sliding seat are integrated, so that the special-shaped component is accurately adjusted in multiple dimensions, and the welding precision and stability are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of tooling fixtures, in particular to a multi-axis adjustable welding fixture based on special-shaped components. Background Art

[0002] Special-shaped components refer to components or parts with unconventional shapes. They may not be common geometric shapes and may require special processes or tools to process or assemble. When welding special-shaped components, welding fixtures are usually required to fix them to ensure the accuracy and quality of the welding.

[0003] At present, ordinary welding fixtures are not suitable for clamping and fixing special-shaped components. The reasons are as follows:

[0004] Special-shaped components have non-standard and complex shapes. Ordinary welding fixtures are difficult to adapt to the shape of special-shaped components, so it is difficult to effectively position and clamp them. In addition, special-shaped components often have higher requirements for welding accuracy during welding. Ordinary welding fixtures are not convenient for fine-tuning according to the shape and size of special-shaped components, and it is difficult to ensure the accuracy of the welding position. In order to solve the above technical problems, a multi-axis adjustable welding fixture based on special-shaped components is proposed. Summary of the invention

[0005] The purpose of the utility model is to solve the above problems and provide a multi-axis adjustable welding fixture based on special-shaped components.

[0006] The specific scheme of the utility model is: a multi-axis adjustable welding fixture based on special-shaped components, including an aluminum frame, a movable seat, a guide rod I, a slide seat I, a guide rod II, a slide seat II, a turntable, a mounting plate, a guide rod III, a slide rod, a clamping plate, a rotating seat and a clamping rod, and twelve aluminum frames are provided, and the twelve aluminum frames are built into a square frame, and each aluminum frame is provided with a T-shaped groove, and the T-shaped grooves on the side close to each other on the left side of the two aluminum frames are slidably connected with the movable seat, and the T-shaped grooves on the side close to each other on the right side of the two aluminum frames are also slidably connected with The movable seat and guide rod Ⅰ are arranged between every two relatively movable seats, the slide seat Ⅰ is slidably arranged on the adjacent guide rod Ⅰ, the guide rod Ⅱ is arranged between the two slide seats Ⅰ, the slide seat Ⅱ is slidably arranged in the middle of the guide rod Ⅱ, the turntable is rotatably arranged on the slide seat Ⅱ, the guide rod Ⅰ and the slide seat Ⅰ, the guide rod Ⅱ and the slide seat Ⅱ together constitute a cross-shaped adjustment frame, the mounting plate is symmetrically arranged on the turntable, the guide rod Ⅲ is arranged in the middle of the mounting plate, the slide rod is slidably arranged on the guide rod Ⅲ, the clamping disk is arranged on the slide rod, the rotating seat is arranged on the side of the clamping disk, and the clamping rod is arranged in the middle of the rotating seat through a thread.

[0007] Furthermore, it is particularly preferred that a movable rubber ring and a rotating plate are further included, the movable rubber ring is sleeved on the slide rod, the rotating plate is rotatably arranged on the slide rod, and the rotating plate is tightly attached to the movable rubber ring.

[0008] Furthermore, it is particularly preferred that screw rods are also included, and the connections between the twelve aluminum frames are all fixed by the screw rods.

[0009] Furthermore, it is particularly preferred that four sides of each aluminum frame are provided with T-shaped grooves.

[0010] Further, it is particularly preferred that the top of the clamping disc is designed with a cross-shaped placement groove.

[0011] Furthermore, it is particularly preferred that both ends of the clamping rod are provided with anti-slip sleeves.

[0012] The utility model has the following beneficial effects:

[0013] The utility model is based on the ingenious design of the guide rod I and the slide seat I, the guide rod II and the slide seat II and the turntable, which together form a cross-shaped adjustment frame, providing all-round and multi-angle adjustment capabilities for the special-shaped components, whether up and down, left and right, rotating or moving forward and backward, these adjustment options can ensure the accuracy and stability of the special-shaped components during the welding process, thereby improving the quality and efficiency of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 It is a three-dimensional structural schematic diagram of the screw and T-slot of the utility model;

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the aluminum frame, movable seat and guide rod I of the utility model;

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the mounting plate, guide rod III and sliding rod of the utility model;

[0018] Figure 5 It is a three-dimensional structural schematic diagram of the rotating seat, clamping disc and clamping rod of the utility model;

[0019] Among them, the above-mentioned drawings include the following figure marks: 1. aluminum frame; 2. screw; 3. T-slot; 4. movable seat; 5. guide rod I; 6. slide seat I; 7. guide rod II; 8. slide seat II; 9. turntable; 10. mounting plate; 11. guide rod III; 12. slide rod; 13. movable rubber ring; 14. rotating plate; 15. clamping plate; 16. rotating seat; 17. clamping rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0023] A multi-axis adjustable welding fixture for special-shaped components, please view Figures 1 to 5, including an aluminum frame 1, a screw 2, a T-slot 3, a movable seat 4, a guide rod Ⅰ5, a slide seat Ⅰ6, a guide rod Ⅱ7, a slide seat Ⅱ8, a turntable 9, a mounting plate 10, a guide rod Ⅲ11, a slide rod 12, a movable rubber ring 13, a rotating plate 14, a clamping plate 15, a rotating seat 16 and a clamping rod 17. The aluminum frame 1 is provided with twelve, and the twelve aluminum frames 1 are built into a square frame. The connection between the twelve aluminum frames 1 is fixed by screws 2, and connecting rods are installed between the bottoms of the twelve aluminum frames 1. The connecting plate, each of the four sides of the aluminum frame 1 is provided with a T-shaped slot 3, which is used to match the installation of the workstation and adapt to different travel directions. The T-shaped slots 3 on the side close to each other on the two aluminum frames 1 on the left are slidably connected with a movable seat 4, and the T-shaped slots 3 on the side close to each other on the two aluminum frames 1 on the right are also slidably connected with a movable seat 4. A guide rod Ⅰ5 is connected between each two relative movable seats 4, and a slide seat Ⅰ6 is slidably installed on the two guide rods Ⅰ5. The two slide seats A guide rod II 7 is transversely connected between the guide rods I and I, a slide seat II 8 is slidably installed in the middle of the guide rod II, a turntable 9 is rotatably installed on the top of the slide seat II, the guide rod I5 and the slide seat I6, the guide rod II 7 and the slide seat II 8 together form a cross-shaped adjustment frame, the left and right sides of the turntable 9 are connected with mounting plates 10, the middle of the mounting plates 10 are transversely connected with guide rods III 11, and slide rods 12 are slidably installed on the guide rods III 11, and the lower ends of the slide rods 12 are sleeved with live rubber rings 13, and the guide rods 15 are rotatably installed on the top of the slide seat II. A rotating plate 14 is rotatably provided at the upper end of the rod 12, and the rotating plate 14 is close to the movable rubber ring 13. A clamping disk 15 is installed at the upper end of the sliding rod 12, and a cross-shaped placement groove is designed on the top of the clamping disk 15. This design is specially optimized for the different placement requirements of special-shaped components, so that special-shaped components in different postures can be clamped stably and appropriately. A rotating seat 16 is connected to the right side of the clamping disk 15, and a clamping rod 17 is connected to the middle of the rotating seat 16 through a thread.

[0024] When it is necessary to use a multi-axis adjustable welding fixture, first install the multi-axis adjustable welding fixture on the designated welding station. The design of the T-slot 3 on the aluminum frame 1 can match the installation of different stations. After installation, the special-shaped component can be installed on the two clamping disks 15. During specific operation, the rotating plate 14 is rotated in the opposite direction so that the rotating plate 14 loosens the live rubber ring 13. At this time, the slide bar 12 will not be fixed, and the worker can slide the slide bar 12 left and right according to the size of the special-shaped component to adjust the position of the two clamping disks 15. After adjustment, the rotating plate 14 is rotated in the positive direction so that the live rubber ring 13 is squeezed. At the same time, under the action of the live rubber ring 13, the clamping disk 15 can be fixed on the mounting plate 10 to avoid displacement of the clamping disk 15 during welding. Then the worker can place the special-shaped component to be welded on the two clamping disks 15, and can also adjust according to the shape of the special-shaped component. The clamping plate 15 is provided with a cross-shaped placement groove, and such a design can be optimized for the different placement requirements of special-shaped components, so that special-shaped components in different postures can be stably and appropriately clamped. After placement, the clamping rod 17 is rotated to make the two clamping rods 17 close to each other to fit the edge of the special-shaped component, so that the special-shaped component can be fixed. After fixation, workers can easily adjust the direction and position of the special-shaped component according to actual welding requirements. According to the ingenious design of guide rod Ⅰ5 and slide seat Ⅰ6, guide rod Ⅱ7 and slide seat Ⅱ8 and turntable 9, they together constitute a cross-shaped adjustment frame, which provides all-round and multi-angle adjustment capabilities for special-shaped components. Whether it is up and down, left and right, rotation or forward and backward movement, these adjustment options can ensure the accuracy and stability of special-shaped components during welding, thereby improving the quality and efficiency of welding.

[0025] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

Claims

1. A multi-axis adjustable welding fixture for special-shaped components, characterized in that: The invention comprises an aluminum frame, a movable seat, a guide rod I, a slide seat I, a guide rod II, a slide seat II, a turntable, a mounting plate, a guide rod III, a slide rod, a clamping plate, a rotating seat and a clamping rod. The aluminum frame is provided with twelve, and the twelve aluminum frames are built into a square frame. Each of the aluminum frames is provided with a T-shaped groove. The T-shaped grooves on the sides of the two aluminum frames on the left side close to each other are slidably connected to the movable seat, and the T-shaped grooves on the sides of the two aluminum frames on the right side close to each other are also slidably connected to the movable seat. The guide rods I are arranged between each two opposite movable seats, and the slide seats I are slidably connected to each other. It is arranged on the adjacent guide rod I, the guide rod II is arranged between the two slide seats I, the slide seat II is slidably arranged in the middle of the guide rod II, the turntable is rotatably arranged on the slide seat II, the guide rod I and the slide seat I, the guide rod II and the slide seat II together constitute a cross-shaped adjustment frame, the mounting plate is symmetrically arranged on the turntable, the guide rod III is arranged in the middle of the mounting plate, the sliding rod is slidably arranged on the guide rod III, the clamping disk is arranged on the sliding rod, the rotating seat is arranged on the side of the clamping disk, and the clamping rod is threadedly arranged in the middle of the rotating seat.

2. A multi-axis adjustable welding fixture for special-shaped components as claimed in claim 1, characterized in that: It also includes a movable rubber ring and a rotating plate. The movable rubber ring is sleeved on the sliding rod, and the rotating plate is rotatably arranged on the sliding rod, and the rotating plate is closely attached to the movable rubber ring.

3. A multi-axis adjustable welding fixture for special-shaped components as claimed in claim 2, characterized in that: It also includes screw rods, and the connections between the twelve aluminum frames are all fixed by the screw rods.

4. The multi-axis adjustable welding fixture for special-shaped components as claimed in claim 1, characterized in that: Four sides of each of the aluminum frames are provided with T-shaped grooves.

5. The multi-axis adjustable welding fixture for special-shaped components as claimed in claim 1, characterized in that: The top of the clamping disc is designed with a cross-shaped placement groove.

6. The multi-axis adjustable welding fixture for special-shaped components as claimed in claim 1, characterized in that: The ends of the clamping rods are each provided with an anti-slip sleeve.

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