Machining and positioning device for main reducer tool

By designing a positioning device for the blank of the main reducer of the automobile, the arc bayonet, the rotation limit assembly and the side pressure support mechanism are used to solve the problems of difficulty in rectifying the rotation direction of the main reducer of the main reducer, and the machining accuracy and operation convenience are improved.

CN222791244UActive Publication Date: 2025-04-25DANDONG LONGSHENG FOUNDRY LTD CO
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Patent Information

Application Number
CN202421461991.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the blank processing of the main reducer of the automobile, the rotation direction is difficult, time-consuming, and error is large, and the tightening operation is inconvenient, which affects the processing accuracy.

Method used

A main tool reduction processing positioning device is designed, and the horizontal angle and center position are fixed through a fixed arc bayonet are fixed, the rotation angle is limited by the rotation limit assembly, and the side pressure support mechanism is pressed.

Benefits of technology

The rotation direction alignment time of the main reducer blank is shortened, the alignment accuracy is improved, the operator is able to tighten the operation, and the processing accuracy of the indexing hole and the bearing cap threaded hole is improved.

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Abstract

The main reducer tool machining positioning device comprises a positioning bottom plate, at least two bearing positioning seats and a rotary limiting positioning seat are installed on the positioning bottom plate through bolts, arc bayonets are formed in the bearing positioning seats and the rotary limiting positioning seat, a main reducer blank is attached to the multiple arc bayonets in a clamped mode at the same time, and the main reducer blank is clamped to the rotary limiting positioning seat. A rotary limiting assembly is further movably installed on the rotary limiting positioning base, two corresponding bearing holes are formed in the side of the main speed reducer blank, and a side pressure bearing mechanism is installed on the portion, on the side of the bearing holes, of the positioning bottom plate. The horizontal angle and the circle center position are fixed, then the rotation angle of the main speed reducer is limited through the rotation limiting assembly, and then the main speed reducer blank is pressed through the side pressure bearing mechanism, so that the alignment time of the rotation direction of the main speed reducer blank is shortened; and the machining precision of the indexing hole and the bearing gland threaded hole of the main speed reducer blank is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of main reducer machining and positioning, in particular to a main reducer tooling machining and positioning device. Background Art

[0002] During the processing of the automobile main reducer blank, it is necessary to position the main reducer blank and then process the indexing hole of the disc on the top of the blank and the threaded hole of the bearing cover. However, in the prior art, it is difficult to align the rotation direction of the main reducer blank, which takes a long time and the alignment error of the rotation direction is large. At the same time, for the tightening of the main reducer blank, it is usually necessary to insert a wrench or the like under the top disc of the blank to tighten the nut, and the tightening process is inconvenient.

[0003] Therefore, in view of the shortcomings of the prior art, it is necessary to provide a main reduction tooling processing positioning device to solve the shortcomings of the prior art. Utility Model Content

[0004] The purpose of the utility model is to avoid the deficiencies of the prior art and provide a main reducer tooling processing and positioning device, which clamps and positions the main reducer blank through a fixed arc bayonet, fixes the horizontal angle and the center position of the circle, and then limits the rotation angle of the main reducer through a rotation limit assembly, and then presses the main reducer blank through a side pressure supporting mechanism, thereby shortening the time for aligning the rotation direction of the main reducer blank, improving the alignment accuracy of the rotation direction of the main reducer blank, facilitating the tightening operation of the operator, and improving the processing accuracy of the indexing hole of the main reducer blank and the threaded hole of the bearing cover.

[0005] The above-mentioned purpose of the utility model is achieved through the following technical means.

[0006] A main reducer tooling processing positioning device is provided, comprising a positioning base plate, on which bolts are installed no less than two supporting positioning seats and one rotating limit positioning seat, arc snap-fits are provided on the supporting positioning seat and the rotating limit positioning seat, and a main reducer blank is simultaneously fitted and clamped on several arc snap-fits, a rotating limit assembly is also movably installed on the rotating limit positioning seat, two corresponding bearing holes are provided on the side of the main reducer blank, a side pressure supporting mechanism is installed on the side of the bearing hole on the positioning base plate, and the side pressure supporting mechanism and the bearing hole are movably pressed and fitted.

[0007] Specifically, the main reducer blank is provided with an upper disc, which is movably fitted and engaged with the arc bayonet. The main reducer blank is also provided with a top bearing part. A positioning support slide is provided on the rotation limit positioning seat. The rotation limit assembly includes a positioning center slider, which is slidably installed inside the positioning support slide. A limiting claw is fixedly installed on the positioning center slider, and the limiting claw and the inner wall of the top bearing part are movably fitted.

[0008] Preferably, the side pressure supporting mechanism includes a side positioning block, which is bolted to the positioning base plate, a clamping pad is installed on the top bolt of the side positioning block, a limiting screw is fixedly installed on the top of the side positioning block, a pressure plate is movably mounted on the limiting screw, an adjusting groove is provided on the pressure plate, the limiting screw is movably matched with the adjusting groove, the bottom of one end of the pressure plate is movably fitted with the clamping pad, and an arc-shaped clamping block is fixedly installed on the bottom of the other end of the pressure plate, and the bottom of the arc-shaped clamping block is movably pressed and fitted with the bearing hole.

[0009] The utility model clamps and positions the main reducer blank by a fixed arc bayonet, fixes the horizontal angle and the center position of the circle, limits the rotation angle of the main reducer by a rotation limit assembly, and then presses the main reducer blank by a side pressure supporting mechanism, thereby shortening the time for aligning the rotation direction of the main reducer blank, improving the alignment accuracy of the rotation direction of the main reducer blank, facilitating the tightening operation of the operator, and improving the processing accuracy of the indexing hole of the main reducer blank and the threaded hole of the bearing cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0011] Figure 1 The utility model is a three-dimensional structural schematic diagram of a main reducer tooling processing positioning device and a main reducer blank installation.

[0012] Figure 2 The utility model is a top view structural schematic diagram of a main reducer tooling processing positioning device and a main reducer blank installation.

[0013] Figure 3 It is a three-dimensional structural diagram of a rotary limit positioning seat of a main reduction tooling processing positioning device of the utility model.

[0014] Figure 4 The utility model is a three-dimensional structural schematic diagram of a rotation limit assembly of a main reduction tooling processing positioning device.

[0015] Figure 5 The utility model is a three-dimensional structural schematic diagram of a clamping block of a main reduction tooling processing positioning device.

[0016] Figure 6 The utility model is a three-dimensional structural schematic diagram of a supporting and positioning seat of a main reduction tooling processing and positioning device.

[0017] from Figures 1 to 6 Including:

[0018] 1. Position the base plate;

[0019] 2. Supporting and positioning seat;

[0020] 3. Rotation limit positioning seat;

[0021] 4. Arc bayonet;

[0022] 5. Main reducer blank;

[0023] 6. Bearing hole;

[0024] 7. Put the blank on the disc;

[0025] 8. Top bearing part;

[0026] 9. Positioning support slideway;

[0027] 10. Position the center slider;

[0028] 11. Limiting claws;

[0029] 12. Side positioning block;

[0030] 13. Press the pad tightly;

[0031] 14. Limit screw;

[0032] 15. Pressing plate;

[0033] 16. Adjustment slot;

[0034] 17. Arc-shaped pressing block. DETAILED DESCRIPTION

[0035] The utility model is further described in conjunction with the following embodiments.

[0036] Example 1.

[0037] like Figure 1-6 As shown, a main reducer tooling processing positioning device comprises a positioning base plate 1, on which are bolted no less than two supporting positioning seats 2 and a rotation limit positioning seat 3, on which are provided arc bayonet sockets 4, on which a main reducer blank 5 is simultaneously fitted and clamped, and on which the rotation limit positioning seat 3 is also movably mounted a rotation limit assembly, on which the side of the main reducer blank 5 is provided two corresponding bearing holes 6, on which the side of the bearing hole 6 is mounted a side pressure supporting mechanism, and the side pressure supporting mechanism and the bearing hole 6 are movably pressed and fitted.

[0038] The present application is used for processing and positioning of a blank 5 of a main reducer for automobiles. First, the bottom support and fixation of the entire processing and positioning device is performed through the positioning base plate 1. Then, the main reducer for automobiles is supported by the arc bayonet 4 on the supporting positioning base and the rotating limit positioning seat 3, so that the main reducer for automobiles can reach a horizontal level and the center of a circle is fixed. Then, the rotating limit assembly slides on the rotating limit positioning seat 3 and cooperates with the main reducer for automobiles to limit the horizontal rotation of the main reducer blank 5. The indexing holes of the disk 7 on the blank and the threaded holes of the bearing cover are accurately processed to prevent the main reducer blank 5 from rotating. Then, the main reducer is pressed and fixed by the side pressure supporting mechanism.

[0039] The main reducer blank 5 is provided with a blank upper disc 7, which is movably fitted and clamped with the arc bayonet 4. The main reducer blank 5 is also provided with a top bearing portion 8. The rotation limit positioning seat 3 is provided with a positioning support slide 9. The rotation limit assembly includes a positioning center slider 10, which is slidably installed inside the positioning support slide 9. A limiting claw 11 is fixedly installed on the positioning center slider 10, and the limiting claw 11 is movably fitted with the inner wall of the top bearing portion 8.

[0040] The main reducer blank 5 is simultaneously clamped on multiple arc snap-fits 4 through the upper disc 7 of the blank, and the number of arc snap-fits 4 is not less than three, so as to fix the rotation center of the main reducer blank 5, and then the limiting claw 11 slides inside the positioning support slide 9 through the positioning center slider 10 to achieve insertion between the two inner walls of the top bearing part 8, thereby realizing the rotation limit of the main reducer blank 5.

[0041] The side pressure supporting mechanism includes a side positioning block 12, which is bolted to the positioning base plate 1, and a clamping pad 13 is bolted to the top of the side positioning block 12. A limiting screw 14 is fixedly installed on the top of the side positioning block 12, and a pressure plate 15 is movably mounted on the limiting screw 14. An adjusting groove 16 is provided on the pressure plate 15, and the limiting screw 14 is movably matched with the adjusting groove 16. The bottom of one end of the pressure plate 15 is movably fitted with the clamping pad 13, and the bottom of the other end of the pressure plate 15 is fixedly installed with an arc-shaped clamping block 17, and the bottom of the arc-shaped clamping block 17 is movably pressed and fitted with the bearing hole 6.

[0042] The side pressure supporting mechanism is achieved by screwing a nut on the limit screw 14. When the nut screw descends, it can drive the pressure plate 15 to descend, and then drive the arc-shaped clamping block 17 to fit and press the bottom of the bearing hole 6, thereby fixing the main reducer. The adjustment groove 16 can facilitate the movement of the pressure plate 15 and the removal and placement of the main reducer. The arc-shaped clamping block 17 can increase the clamping contact area, further improving the positioning accuracy and stability of the main reducer.

[0043] The utility model clamps and positions the main reducer blank 5 through a fixed arc bayonet 4, fixes the horizontal angle and the center position of the circle, limits the rotation angle of the main reducer through a rotation limit assembly, and then presses the main reducer blank 5 through a side pressure supporting mechanism, thereby shortening the time for aligning the rotation direction of the main reducer blank 5, improving the alignment accuracy of the rotation direction of the main reducer blank 5, facilitating the tightening operation of the operator, and improving the processing accuracy of the indexing hole of the main reducer blank 5 and the threaded hole of the bearing cover.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A main reduction tooling processing positioning device, characterized in that: It includes a positioning base plate, on which no less than two supporting positioning seats and a rotation limit positioning seat are bolted, and the supporting positioning seat and the rotation limit positioning seat are both provided with arc snap-ons, and several of the arc snap-ons are simultaneously fitted and clamped with the main reducer blank, and a rotation limit assembly is also movably installed on the rotation limit positioning seat, and two corresponding bearing holes are provided on the side of the main reducer blank, and a side pressure supporting mechanism is installed on the side of the bearing hole on the positioning base plate, and the side pressure supporting mechanism and the bearing hole are movably pressed and fitted.

2. A main reduction tooling processing positioning device according to claim 1, characterized in that: The main reducer blank is provided with a blank upper disc, and the blank upper disc is movably fitted and engaged with the arc bayonet. The main reducer blank is also provided with a top bearing part. The rotation limit positioning seat is provided with a positioning support slideway. The rotation limit assembly includes a positioning center slider, and the positioning center slider is slidably installed inside the positioning support slideway. A limiting claw is fixedly installed on the positioning center slider, and the limiting claw is movably fitted with the inner wall of the top bearing part.

3. A main reduction tooling processing positioning device according to claim 2, characterized in that: The side pressure supporting mechanism includes a side positioning block, the side positioning block is bolted to the positioning base plate, the top bolt of the side positioning block is installed with a clamping pad, the top of the side positioning block is fixedly installed with a limiting screw, a pressure plate is movably mounted on the limiting screw, an adjusting groove is provided on the pressure plate, the limiting screw is movably matched with the adjusting groove, the bottom of one end of the pressure plate is movably fitted with the clamping pad, the bottom of the other end of the pressure plate is fixedly installed with an arc-shaped clamping block, and the bottom of the arc-shaped clamping block is movably pressed and fitted with the bearing hole.