Stationary fixture for punching of elevator guide rail

By designing an elevator guide rail drilling fixture including an operating table, a moving groove, a guide rod, a moving assembly, a clamp kit and an auxiliary fixing assembly, the problems of hole drilling accuracy and cost of elevator guide rails in the prior art are solved, high-precision positioning and stability are achieved, and production efficiency and product quality are improved.

CN222791305UActive Publication Date: 2025-04-25长江润发(张家港)机械有限公司
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Patent Information

Application Number
CN202421750345.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing elevator guide drilling process is difficult to ensure high accuracy, resulting in inaccurate installation, affecting structural stability and safety. At the same time, the cost of drilling mechanical equipment is high.

Method used

Design a fixing fixture for drilling the elevator guide rail, including an operating table, multiple moving grooves, guide rods, moving components, clamp kits and auxiliary fixing components. Through the cooperation of the mobile components and the clamp kit, high-precision rail positioning and fixing are achieved, and auxiliary fixing components ensure the stability of the guide rail.

Benefits of technology

It achieves extremely high rail positioning accuracy, reduces hole punching deviation, improves product quality, is suitable for guide rails of different sizes and shapes, enhances tool versatility, and improves processing efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an elevator guide rail punching fixing clamp which comprises an operation table, a plurality of moving grooves are formed in the operation table, guide rods are installed in the moving grooves, a plurality of moving assemblies are arranged on the guide rods, and clamping plate suites are arranged above the moving assemblies in a matched mode. An elevator guide rail is fixed between every two adjacent clamping plate suites, and an auxiliary fixing assembly is further erected on the operation table. Through mutual matching of the moving assembly and the clamping plate suite, extremely high guide rail positioning precision can be achieved, and punching deviation is reduced; the adjustable moving groove and the moving assembly are matched with the clamping plate, so that the clamp can be suitable for guide rails of different sizes and shapes; the guide rail is kept highly stable in the machining process through the auxiliary fixing assembly, and machining errors caused by vibration or displacement are avoided; the clamping plate suite and the moving assembly are arranged in a separated mode, so that the number of clamps in the moving groove can be increased or decreased, and actual punching operation is more convenient.
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Description

Technical Field

[0001] The utility model relates to a fixing fixture for punching holes in elevator guide rails. Background Art

[0002] The elevator guide rail is an important component in the elevator system. It is mainly used to support the elevator car and counterweight and guide them to move vertically along a specific track. The guide rail is usually made of high-strength steel to ensure sufficient rigidity and durability. The elevator guide rail mainly supports, guides, and absorbs vibrations during elevator operation. The elevator guide rails on the market are divided into different types according to the design and purpose of the elevator. Common ones include T-type guide rails, U-type guide rails, etc. During the installation and maintenance of the elevator, the precise processing and installation of the guide rails are crucial. The drilling, fixing, and calibration of the guide rails require high-precision tools and methods to ensure the safety and performance of the elevator.

[0003] The drilling process of elevator guide rails mainly relies on manual operation or mechanical equipment. However, manual drilling is difficult to ensure the high-precision requirements of the drilling position, size and angle, which may lead to inaccurate docking when the guide rails are installed, affecting the stability and safety of the overall structure. When using mechanical equipment to drill holes, usually only one guide rail can be clamped for drilling. Most manufacturers use multiple devices to operate simultaneously to meet supply needs, resulting in higher production costs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a fixing fixture for punching holes in elevator guide rails to improve production efficiency.

[0005] Based on the technical problems existing in the background technology, the utility model proposes a fixing fixture for punching holes in elevator guide rails, comprising an operating table, a plurality of movable grooves are opened on the operating table, a plurality of guide rods are installed in the movable grooves, a plurality of movable components are arranged on the guide rods, a plurality of clamping plate sets are provided above the movable components, the clamping plate sets installed on two adjacent movable components are symmetrically arranged, and an elevator guide rail is fixed between two adjacent sets of clamping plate sets, and an auxiliary fixing component is also set on the operating table;

[0006] The top of the moving component is provided with a plurality of positioning grooves;

[0007] The clamping plate kit comprises a clamping plate, a positioning block is arranged at the bottom of the clamping plate corresponding to the moving groove, a positioning protrusion is arranged at the bottom of the positioning block corresponding to the positioning groove, and a punching groove is also arranged at the top of the clamping plate.

[0008] Preferably, the moving assembly includes a moving plate, moving blocks extending upward at both ends of the moving plate, a moving hole corresponding to the guide rod is opened in the middle of the moving block, the positioning groove is arranged on the top of the moving block, a plurality of mounting holes are arranged on the moving plate, and fixed cylinders are correspondingly installed in the plurality of mounting holes, and the fixed cylinders act on the bottom of the operating table.

[0009] Preferably, the overall size of the moving block is smaller than the bottom size of the clamping plate, and its height does not exceed the top of the moving groove.

[0010] Preferably, the auxiliary fixing assembly includes support frames arranged on both sides of the top of the operating table, two cross bars are installed between the support frames on both sides, a fixing plate is supported between the two cross bars, a telescopic motor is installed on the fixing plate, and a clamping plate is connected to the lower end of the telescopic motor.

[0011] Preferably, the telescopic motor is connected to a telescopic rod, one end of the telescopic rod is connected to the clamping plate, a plurality of weight-reducing grooves are provided on the clamping plate, and the bottom of the clamping plate contacts the top of the elevator guide rail.

[0012] Preferably, the overall length of the clamping plate should be at least greater than the overall width of the clamping plate set, and the width of the clamping plate should not exceed the punching position of the elevator guide rail.

[0013] Preferably, one side of the clamping plate has a plurality of arc surfaces and fits the shape of the outer wall of the elevator guide rail, and adjacent clamping plates are symmetrically arranged.

[0014] Compared with the prior art, the fixing fixture for punching holes in elevator guide rails proposed by the utility model adopts the above technical solution and achieves the following technical effects:

[0015] 1. The utility model can achieve extremely high guide rail positioning accuracy, reduce drilling deviation and improve product quality through the cooperation between the mobile assembly and the clamping plate kit;

[0016] 2. The utility model uses an adjustable moving slot and a moving assembly, in combination with a clamp, to make the clamp applicable to guide rails of different sizes and shapes, thereby enhancing the versatility of the tool;

[0017] 3. The use of the auxiliary fixing assembly in the utility model enables the guide rail to maintain high stability during the processing, avoiding processing errors caused by vibration or displacement, thereby improving processing efficiency and quality;

[0018] 4. In the utility model, the clamping plate set and the moving assembly are separately arranged, so that the number of clamps in the moving slot can be increased or decreased, and the number of fixed elevator guide rails can be changed, which is more convenient for actual drilling operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a partial structure diagram of the utility model Figure 1 ;

[0021] Figure 3 It is a partial structure diagram of the utility model Figure 2 ;

[0022] Figure 4 It is a partial structure diagram of the utility model Figure 3 ;

[0023] Figure 5 This is a schematic diagram of the structure of the mobile assembly and the splint kit of the utility model;

[0024] Figure 6 For the utility model Figure 5 Schematic diagram of the structure of part A.

[0025] In the figure: 1. operating table; 11. moving groove; 12. guide rod; 2. moving assembly; 21. positioning groove; 22. moving plate; 23. moving block; 24. moving hole; 25. mounting hole; 3. clamping plate kit; 31. clamping plate; 32. positioning block; 33. positioning protrusion; 34. punching groove; 4. elevator guide rail; 5. auxiliary fixing assembly; 51. support frame; 52. cross bar; 53. fixing plate; 54. telescopic motor; 55. clamping plate; 56. telescopic rod; 57. weight reduction groove; 6. fixing cylinder. DETAILED DESCRIPTION

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0028] Reference Figure 1 The utility model proposes a fixing fixture for punching holes in elevator guide rails, comprising an operating platform 1, a plurality of moving grooves 11 are provided on the operating platform 1, a plurality of guide rods 12 are installed in the plurality of moving grooves 11, a plurality of moving components 2 are provided on the guide rods 12, a plurality of moving components 2 are provided with a clamping plate set 3 above the plurality of moving components 2, the clamping plate sets 3 installed on two adjacent moving components 2 are symmetrically arranged, and an elevator guide rail 4 is fixed between two adjacent sets of clamping plate sets 3, and an auxiliary fixing component 5 is also mounted on the operating platform 1;

[0029] Specifically, a plurality of positioning grooves 21 are provided on the top of the moving component 2;

[0030] In this embodiment, a plurality of movable grooves 11 are provided on the operating platform 1. Guide rods 12 movable along the operating platform 1 are installed in the movable grooves 11 so as to adjust the clamping position to adapt to elevator guide rails 4 of different lengths.

[0031] Referring to 5-6, the splint kit 3 includes a splint 31, a positioning block 32 is provided at the bottom of the splint 31 corresponding to the moving groove 11, a positioning protrusion 33 corresponding to the positioning groove 21 is provided at the bottom of the positioning block 32, and a punching groove 34 is also provided at the top of the splint 31.

[0032] In this embodiment, each mobile assembly 2 is provided with a positioning groove 21 on the top, and the installation position of the upper clamping plate set 3 can be accurately located by using these positioning grooves 21. The clamping plate set 3 is inserted into the positioning groove 21 of the mobile assembly 2 through the positioning block 32 and the positioning protrusion 33 at the bottom, so as to achieve fast and accurate installation and positioning.

[0033] Specifically, the moving assembly 2 includes a moving plate 22, with moving blocks 23 extending upward at both ends of the moving plate 22, a moving hole 24 corresponding to the guide rod 12 is opened in the middle of the moving block 23, a positioning groove 21 is set on the top of the moving block 23, and a plurality of mounting holes 25 are provided on the moving plate 22, and fixed cylinders 5 are correspondingly installed in the plurality of mounting holes 25, and the fixed cylinders 5 act on the bottom of the operating table 1.

[0034] Specifically, the overall size of the moving block 23 is smaller than the bottom size of the clamping plate 31 , and the height thereof does not exceed the top of the moving groove 11 .

[0035] Reference Figure 1-2 The auxiliary fixing assembly 5 includes support frames 51 arranged on both sides of the top of the operating table 1, two cross bars 52 are installed between the support frames 51 on both sides, a fixing plate 53 is supported between the two cross bars 52, a telescopic motor 54 is installed on the fixing plate 53, and a clamping plate 55 is connected to the lower end of the telescopic motor 54.

[0036] Specifically, the telescopic motor 54 is connected to a telescopic rod 56 , one end of the telescopic rod 56 is connected to a clamping plate 55 , a plurality of weight-reducing grooves 57 are provided on the clamping plate 55 , and the bottom of the clamping plate 55 contacts the top of the elevator guide rail 4 .

[0037] Specifically, the overall length of the clamping plate 55 should be at least greater than the overall width of the clamping plate set 3 , and the width of the clamping plate 55 should not exceed the punching position of the elevator guide rail 4 .

[0038] In this embodiment, the auxiliary fixing assembly 5 includes a support frame 51 and a cross bar 52 on both sides, and forms an upper pressing fixing mechanism through a telescopic motor 54 and a clamping plate 55. The design of the clamping plate 55 takes into account both weight reduction and sufficient pressure to cover the entire area to be punched, ensuring that the guide rail is firmly positioned during processing.

[0039] Reference Figure 5 One side of the clamping plate 31 has multiple arc surfaces, and fits the outer wall shape of the elevator guide rail 4, and adjacent clamping plates 31 are symmetrically arranged.

[0040] In this embodiment, the design of the clamping plate 31 takes into account a close fit with the outer wall of the elevator guide rail to avoid displacement during the drilling process.

[0041] In this embodiment, during the actual installation process, the moving components 2 arranged in the moving groove 11 are set to multiple groups, and the subsequent two clamp kits 3 are a group. The operator can determine the number of guide rail clamps by adding or reducing the clamp kits 3. After setting, the upper clamping plate 55 is released to stabilize the elevator guide rail 4 on the operating table 1, and then the drilling equipment is used to drill the elevator guide rail to achieve drilling of multiple elevator guide rails in sequence or simultaneously, thereby improving the drilling efficiency.

[0042] It is worth mentioning that the design of the entire system focuses on the convenience of the operator. From positioning to clamping to processing, each step has been carefully designed to make the operation simple and reduce the labor intensity of the workers.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fixing fixture for punching holes in elevator guide rails, characterized in that: The operating table (1) comprises a plurality of movable grooves (11) formed on the operating table (1), guide rods (12) being installed in the plurality of movable grooves (11), a plurality of movable components (2) being installed on the guide rods (12), a clamping plate set (3) being provided above the plurality of movable components (2), the clamping plate sets (3) installed on two adjacent movable components (2) being symmetrically arranged, and an elevator guide rail (4) being fixed between two adjacent sets of the clamping plate sets (3), and an auxiliary fixing component (5) being mounted on the operating table (1); The top of the moving component (2) is provided with a plurality of positioning grooves (21); The clamping plate set (3) comprises a clamping plate (31), a positioning block (32) is provided at the bottom of the clamping plate (31) corresponding to the moving groove (11), a positioning protrusion (33) is provided at the bottom of the positioning block (32) corresponding to the positioning groove (21), and a punching groove (34) is also provided at the top of the clamping plate (31).

2. A fixing fixture for punching holes in elevator guide rails according to claim 1, characterized in that: The moving assembly (2) comprises a moving plate (22), moving blocks (23) extending upward from both ends of the moving plate (22), a moving hole (24) corresponding to the guide rod (12) being provided in the middle of the moving block (23), the positioning groove (21) being provided at the top of the moving block (23), a plurality of mounting holes (25) being provided on the moving plate (22), fixed cylinders (6) being correspondingly installed in the plurality of mounting holes (25), and the fixed cylinders (6) acting on the bottom of the operating table (1).

3. The fixing fixture for punching holes in elevator guide rails according to claim 2, characterized in that: The overall size of the moving block (23) is smaller than the bottom size of the clamping plate (31), and its height does not exceed the top of the moving groove (11).

4. The fixing fixture for punching holes in elevator guide rails according to claim 1, characterized in that: The auxiliary fixing assembly (5) comprises support frames (51) arranged on both sides of the top of the operating table (1), two cross bars (52) are installed between the support frames (51) on both sides, a fixing plate (53) is supported between the two cross bars (52), a telescopic motor (54) is installed on the fixing plate (53), and a pressing plate (55) is connected to the lower end of the telescopic motor (54).

5. The fixing fixture for punching holes in elevator guide rails according to claim 4, characterized in that: The telescopic motor (54) is connected to a telescopic rod (56), one end of the telescopic rod (56) is connected to the clamping plate (55), a plurality of weight-reducing grooves (57) are provided on the clamping plate (55), and the bottom of the clamping plate (55) contacts the top of the elevator guide rail (4).

6. A fixing fixture for punching holes in elevator guide rails according to claim 5, characterized in that: The overall length of the clamping plate (55) should at least be greater than the overall width of the clamping plate set (3), and the width of the clamping plate (55) should not exceed the punching position of the elevator guide rail (4).

7. The fixing fixture for punching holes in elevator guide rails according to claim 1, characterized in that: One side of the clamping plate (31) has a plurality of arc surfaces and fits the shape of the outer wall of the elevator guide rail (4), and adjacent clamping plates (31) are symmetrically arranged.