Scraping device for grinding wheel production
By designing the scraping device for grinding wheel production, and using sealed scraping mechanisms and limiting mechanisms to achieve automated scraping and dust treatment, the problems of dust splashing and inefficiency in the traditional grinding wheel scraping process are solved, and the cleanliness and production efficiency of the working environment are improved.
Patent Information
- Application Number
- CN202421517887.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-30
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-30
AI Technical Summary
The traditional grinding wheel scraping process requires manual positioning and operation, which causes dust to splash, pollute the working environment, and is less efficient.
A scraping device for grinding wheel production is designed, including a workbench, a sealed scraping mechanism and a limiting mechanism. The arc-mounted scraping and dust treatment are used to achieve automatic scraping and dust treatment, and the limiting mechanism ensures accurate positioning of the grinding wheel.
Effectively prevent dust from splashing, improve working environment, simplify grinding wheel scraping operations, and improve production efficiency.
Smart Images

Figure CN222791712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding wheels, in particular to a scraping device for producing grinding wheels. Background Art
[0002] Grinding wheel is also called bonded abrasive tool. Grinding wheel is a bonded abrasive tool with a certain strength. It is made of ordinary abrasives bonded into a certain shape (mostly round with a through hole in the center) by a bonding agent. It is generally composed of abrasives, bonding agents and pores. These three parts are often called the three elements of bonded abrasive tools.
[0003] As a main grinding tool, in the traditional production process, the grinding wheel is made by a multi-station semi-automatic grinding wheel forming machine, which uses manual auxiliary positioning of the grinding wheel and then scrapes the blank surface of the grinding wheel;
[0004] This traditional scraping method has some problems. It requires manual positioning of the grinding wheel, and the scraping will generate a lot of dust that affects the working environment. For this reason, we propose a scraping device for grinding wheel production. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a scraping device for grinding wheel production, which can effectively prevent dust from splashing and affecting the working environment, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a scraping device for grinding wheel production, comprising a workbench, a sealing scraping mechanism and a limiting mechanism;
[0007] Workbench: A support frame is provided in the middle of the upper surface thereof, a first air cylinder is provided at the upper end of the support frame, an air inlet of the first air cylinder is connected to an external air pump, and a bracket is provided at the lower end of the workbench;
[0008] Sealing scraper mechanism: it includes a frame, a sealing cylinder, an arc scraper, a retention groove, an insert cylinder, a chassis and a wheel cylinder. The frame is arranged at the telescopic end of the first cylinder. A sealing cylinder is arranged at the lower end of the frame. The middle part of the upper inner wall of the sealing cylinder is rotatably connected with the arc scraper through a rotating shaft. An insert cylinder is arranged on the inner arc surface of the sealing cylinder. A retention groove is arranged on the upper side of the inner arc surface of the insert cylinder. The inner arc surface of the insert cylinder is slidably connected with the wheel cylinder. The lower end of the wheel cylinder is provided with a chassis.
[0009] Limiting mechanism: It is set in the middle of the workbench to effectively prevent ash from splashing and polluting the working environment.
[0010] Furthermore, it also includes a single-chip microcomputer, which is arranged on the front side of the upper surface of the workbench, and the input end of the single-chip microcomputer is electrically connected to an external power supply to control the normal operation of the electrical appliance.
[0011] Furthermore, the sealing scraper mechanism also includes a scraper motor, which is arranged on the upper surface of the sealing cylinder. The output shaft of the scraper motor is fixedly connected to the rotating shaft at the upper end of the arc scraper. The input end of the scraper motor is electrically connected to the output end of the single-chip microcomputer to provide power for the scraper.
[0012] Furthermore, the sealing scraper mechanism also includes ventilation pipes, which are evenly arranged on the outer arc surface of the sealing cylinder. The ventilation pipes are connected to the retention grooves. The left end of the left retention groove is connected to an external fan, and the right end of the right ventilation pipe is connected to an external dust suction mechanism to achieve the function of sealing and handling dust.
[0013] Furthermore, the limiting mechanism includes a limiting rod with an arc, a mounting plate and a second cylinder, the second cylinders are respectively arranged on the lower side of the left side and the lower side of the right side of the support frame, the telescopic ends of the two second cylinders are fixedly connected to the mounting plates, the relative inner sides of the two mounting plates are fixedly connected to the limiting rod with an arc, and the air inlets of the two second cylinders are respectively connected to external air pumps to realize the function of limiting the grinding wheel.
[0014] Furthermore, it also includes an electric conveyor belt, which is arranged inside the workbench, the upper side of the conveyor belt of the electric conveyor belt is in contact with the lower surface of the chassis, and the input end of the electric conveyor belt is electrically connected to the output end of the single-chip microcomputer to realize the function of feeding.
[0015] Furthermore, it also includes a discharge plate, which is arranged at the rear end of the workbench. Handles are provided on the lower side of the front surface and the lower side of the rear side of the chassis to realize the function of manually taking the bottom plate and avoid manually touching the grinding wheel on the working conveyor belt.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the scraping device for grinding wheel production has the following advantages:
[0017] 1. Then place the chassis on the electric conveyor belt. At this time, you can adjust the external air pump and adjust the second cylinder to run at the same time. The two second cylinders extend at the same time, and then move the two arc limit rods to the specified position through the mounting plate. At this time, you can adjust the single-chip microcomputer, the electric conveyor belt runs, and the electric conveyor belt continues to move backward with the chassis. When it moves to the middle of the electric conveyor belt, the two arc limit rods tightly hold the outer arc surface of the wheel barrel to limit its position and prevent it from moving backward. The grinding wheel positioning method is very simple and easy to operate.
[0018] 2. Because the arc scraper is curved, the dust generated when scraping the grinding wheel will hit the inner arc surface of the sealing cylinder obliquely, and then fall into the inside of the retention tank. At this time, the external fan and external dust collection mechanism can be adjusted to form an air circulation space through the ventilation pipe and the retention tank to discharge the dust inside the retention tank, effectively preventing ash from splashing and polluting the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0022] Figure 4 It is a partial structural schematic diagram of the sealing scraper mechanism of the utility model.
[0023] In the figure: 1 workbench, 2 support frame, 3 first cylinder, 4 sealing scraper mechanism, 41 frame, 42 scraper motor, 43 sealing cylinder, 44 arc scraper, 45 retention groove, 46 ventilation pipe, 47 insert cylinder, 48 chassis, 49 wheel cylinder, 5 limit mechanism, 51 arc limit rod, 52 mounting plate, 53 second cylinder, 6 electric conveyor belt, 7 single chip microcomputer, 8 bracket, 9 discharge plate, 10 handle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 , this embodiment provides a technical solution: a scraper device for grinding wheel production, comprising a workbench 1, a sealing scraper mechanism 4 and a limiting mechanism 5;
[0026] Workbench 1: A support frame 2 is provided in the middle of its upper surface, a first cylinder 3 is provided at the upper end of the support frame 2, an air inlet of the first cylinder 3 is externally connected to an external air pump, a bracket 8 is provided at the lower end of the workbench 1, and also includes a single-chip microcomputer 7, which is arranged on the front side of the upper surface of the workbench 1, and the input end of the single-chip microcomputer 7 is electrically connected to an external power supply, and also includes an electric conveyor belt 6, which is arranged inside the workbench 1, and the upper side of the conveyor belt of the electric conveyor belt 6 is in contact with the lower surface of the chassis 48, and the input end of the electric conveyor belt 6 is electrically connected to the output end of the single-chip microcomputer 7, and also includes a discharge plate 9, which is arranged at the rear end of the workbench 1, and the lower side of the front surface and the lower side of the rear side of the chassis 48 are provided with handles 10;
[0027] Sealing scraper mechanism 4: It includes a frame 41, a sealing cylinder 43, an arc scraper 44, a retention groove 45, an insert cylinder 47, a chassis 48 and a wheel cylinder 49. The frame 41 is arranged at the telescopic end of the first cylinder 3. The lower end of the frame 41 is provided with a sealing cylinder 43. The middle part of the upper inner wall of the sealing cylinder 43 is rotatably connected with the arc scraper 44 through a rotating shaft. The inner arc surface of the sealing cylinder 43 is provided with an insert cylinder 47. The upper side of the inner arc surface of the insert cylinder 47 is provided with a retention groove 45. The inner arc surface of the insert cylinder 47 is slidably connected with the wheel cylinder 49. The lower end is provided with a chassis 48, the sealed scraper mechanism 4 also includes a scraper motor 42, the scraper motor 42 is arranged on the upper surface of the sealing cylinder 43, the output shaft of the scraper motor 42 is fixedly connected to the rotating shaft at the upper end of the arc scraper 44, the input end of the scraper motor 42 is electrically connected to the output end of the single-chip computer 7, the sealed scraper mechanism 4 also includes a vent 46, the vent 46 is evenly arranged on the outer arc surface of the sealing cylinder 43, the vent 46 is connected to the retention groove 45, the left end of the retention groove 45 on the left is connected to the external fan, and the right end of the vent The right end of the tube 46 is connected to an external dust suction mechanism. When the grinding wheel needs to be scraped, the grinding wheel is placed inside the wheel cylinder 49. At this time, the chassis 48 can be lifted by the handle 10, and then the chassis 48 is placed on the electric conveyor belt 6. At this time, the single-chip microcomputer 7 can be regulated to operate the scraping motor 42, and the output shaft of the scraping motor 42 rotates at a high speed, thereby driving the arc scraper 44 to rotate at a high speed. At this time, the first cylinder 3 of the external air pump can be regulated to operate, and the telescopic end of the first cylinder 3 extends, thereby driving the insert cylinder 47 moves downward until the wheel-setting cylinder 49 is completely inserted into the inserting cylinder 47. In this process, the arc scraper 44 scrapes the upper surface of the grinding wheel in the wheel-setting cylinder 49. Because the arc scraper 44 is curved, the dust generated when scraping the grinding wheel will hit the inner curved surface of the sealing cylinder 43 obliquely, and then fall into the retention groove 45. At this time, the external fan and the external dust collection mechanism can be regulated to form an air circulation space with the retention groove 45 through the ventilation pipe 46, so as to discharge the dust in the retention groove 45.
[0028] Limiting mechanism 5: It is arranged in the middle of the workbench 1. The limiting mechanism 5 includes a limiting rod 51 with an arc, a mounting plate 52 and a second cylinder 53. The second cylinders 53 are respectively arranged on the lower left side and the lower right side of the support frame 2. The telescopic ends of the two second cylinders 53 are fixedly connected with the mounting plate 52. The opposite inner sides of the two mounting plates 52 are fixedly connected with the limiting rod 51 with an arc. The air inlets of the two second cylinders 53 are respectively connected to the external air pump. At this time, the external air pump can be regulated, and the second cylinders 53 can be regulated to operate at the same time. The two second cylinders 53 are extended at the same time, and then the mounting plate 52 is used to The two arc limit rods 51 move to the specified position, at which time the single-chip microcomputer 7 can be regulated, the electric conveyor belt 6 is in operation, and the electric conveyor belt 6 continues to move backward with the chassis 48. When it moves to the middle of the electric conveyor belt 6, the two arc limit rods 51 tightly hold the outer arc surface of the wheel cylinder 49 to limit its position and prevent it from moving backward. After completing the operation, each electrical appliance is regulated to reset, and the electric conveyor belt 6 continues to transport the chassis 48 backward until the chassis 48 moves to the discharge plate 9. At this time, the grinding wheel can be manually taken, and then the above operations can be repeated to complete the scraping operation of the next grinding wheel.
[0029] The working principle of a scraper device for grinding wheel production provided by the utility model is as follows: when it is necessary to scrape the grinding wheel, the grinding wheel is placed inside the wheel barrel 49. At this time, the chassis 48 can be lifted by the handle 10, and then the chassis 48 is placed on the electric conveyor belt 6. At this time, the external air pump can be regulated, and the second cylinder 53 can be regulated to operate at the same time. The two second cylinders 53 are extended at the same time, and then the two arc limit rods 51 are moved to the specified position through the mounting plate 52. At this time, the single-chip microcomputer 7 can be regulated, the electric conveyor belt 6 can be operated, and the electric conveyor belt 6 continues to move backward with the chassis 48. When it moves to the middle of the electric conveyor belt 6, the two arc limit rods 51 tightly hold the outer arc surface of the wheel barrel 49 to limit its position and prevent it from moving backward. At this time, the single-chip microcomputer 7 can be regulated, the scraper motor 42 can be operated, and the output shaft of the scraper motor 42 rotates at high speed, thereby driving the arc scraper. 44 rotates at high speed, at this time, the external air pump first cylinder 3 can be regulated to operate, the telescopic end of the first cylinder 3 extends, and then drives the insert cylinder 47 to move downward until the wheel cylinder 49 is completely inserted into the inside of the insert cylinder 47. In this process, the arc scraper 44 scrapes the upper surface of the grinding wheel in the wheel cylinder 49. Because the arc scraper 44 is curved, the dust generated when scraping the grinding wheel will hit the inner arc surface of the sealing cylinder 43 obliquely, and then fall into the inside of the retention groove 45. At this time, the external external fan and the external dust suction mechanism can be regulated to form an air circulation space with the retention groove 45 through the ventilation pipe 46 to discharge the dust inside the retention groove 45. After completing the operation, the various electrical appliances are reset, and the electric conveyor belt 6 continues to convey the chassis 48 backward until the chassis 48 moves to the discharge plate 9. At this time, the grinding wheel can be manually taken, and then the above operation can be repeated to complete the scraping operation of the next grinding wheel.
[0030] It is worth noting that the single-chip microcomputer 7 disclosed in the above embodiment is specifically model S7-200, and the first cylinder 3, the scraper motor 42, the second cylinder 53 and the electric conveyor belt 6 can be freely configured according to the actual application scenario. It is recommended to use the SMC series starting telescopic cylinder for the first cylinder 3, the scraper motor 42 is recommended, the second cylinder 53 is recommended to use the QGA standard cylinder, and the electric conveyor belt 6 is recommended to use a conventional electric conveyor belt. The single-chip microcomputer 7 controls the scraper motor 42 and the electric conveyor belt 6 using methods commonly used in the prior art.
[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A scraper device for grinding wheel production, characterized in that: It comprises a workbench (1), a sealing scraper mechanism (4) and a limiting mechanism (5); A workbench (1): a support frame (2) is provided in the middle of its upper surface, a first cylinder (3) is provided at the upper end of the support frame (2), an air inlet of the first cylinder (3) is externally connected to an external air pump, and a bracket (8) is provided at the lower end of the workbench (1); The sealing scraper mechanism (4) comprises a frame (41), a sealing cylinder (43), an arc scraper (44), a retention groove (45), an insert cylinder (47), a chassis (48) and a wheel cylinder (49). The frame (41) is arranged at the telescopic end of the first cylinder (3). A sealing cylinder (43) is arranged at the lower end of the frame (41). The middle part of the upper inner wall of the sealing cylinder (43) is rotatably connected with the arc scraper (44) via a rotating shaft. An insert cylinder (47) is arranged on the inner arc surface of the sealing cylinder (43). A retention groove (45) is arranged on the upper side of the inner arc surface of the insert cylinder (47). The inner arc surface of the insert cylinder (47) is slidably connected with the wheel cylinder (49). The lower end of the wheel cylinder (49) is provided with a chassis (48). Limiting mechanism (5): It is arranged in the middle of the workbench (1).
2. A scraper device for grinding wheel production according to claim 1, characterized in that: It also comprises a single chip microcomputer (7), which is arranged on the front side of the upper surface of the workbench (1), and the input end of the single chip microcomputer (7) is electrically connected to an external power supply.
3. A scraper device for grinding wheel production according to claim 2, characterized in that: The sealing scraper mechanism (4) further comprises a scraper motor (42), wherein the scraper motor (42) is arranged on the upper surface of the sealing cylinder (43), the output shaft of the scraper motor (42) is fixedly connected to the rotating shaft at the upper end of the arc scraper (44), and the input end of the scraper motor (42) is electrically connected to the output end of the single chip microcomputer (7).
4. A scraper device for grinding wheel production according to claim 1, characterized in that: The sealing scraper mechanism (4) further comprises a ventilation pipe (46), wherein the ventilation pipe (46) is evenly arranged on the outer arc surface of the sealing cylinder (43), and the ventilation pipe (46) is connected to the retention groove (45). The left end of the retention groove (45) on the left side is externally connected to an external fan, and the right end of the ventilation pipe (46) on the right side is externally connected to an external dust collection mechanism.
5. The scraper device for grinding wheel production according to claim 1, characterized in that: The limiting mechanism (5) comprises a limiting rod with an arc (51), a mounting plate (52) and a second cylinder (53), wherein the second cylinder (53) is respectively arranged on the lower side of the left side surface and the lower side of the right side surface of the support frame (2), the telescopic ends of the two second cylinders (53) are fixedly connected to the mounting plate (52), the opposite inner sides of the two mounting plates (52) are fixedly connected to the limiting rod with an arc (51), and the air inlets of the two second cylinders (53) are respectively externally connected to an external air pump.
6. A scraper device for grinding wheel production according to claim 2, characterized in that: It also includes an electric conveyor belt (6), which is arranged inside the workbench (1), the upper side of the conveyor belt of the electric conveyor belt (6) is in contact with the lower surface of the chassis (48), and the input end of the electric conveyor belt (6) is electrically connected to the output end of the single-chip computer (7).
7. The scraper device for grinding wheel production according to claim 1, characterized in that: It also includes a discharge plate (9) which is arranged at the rear end of the workbench (1). Handles (10) are provided on the lower side of the front surface and the lower side of the rear side of the chassis (48).