PVC corrugated pipe extrusion production equipment

By designing the feeding mechanism and heating system in the PVC corrugated pipe extrusion production equipment, the plate bonding problem caused by uneven temperature is solved, and the forming quality and production efficiency of corrugated pipes are improved.

CN222792704UActive Publication Date: 2025-04-25FUJIAN FEIQI NEW PIPE TECH CO LTD
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Patent Information

Application Number
CN202421039607.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-04-25
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When the existing PVC corrugated pipe extrusion production equipment supplies raw materials to the forming cavity, it leads to uneven temperatures, resulting in poor plate bonding and molding effects, affecting production quality.

Method used

A PVC corrugated pipe extrusion production equipment including a feeding mechanism is designed to supply molten raw materials to the temporary storage box through the feeding mechanism, and a twisting shaft and heating pipe are used to ensure that the raw materials are uniformly injected into the molding cavity, and secondary heating is carried out to avoid uneven temperatures.

Benefits of technology

It effectively avoids the plate bonding problem caused by uneven temperature, and improves the molding quality and production efficiency of corrugated pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses PVC (polyvinyl chloride) corrugated pipe extrusion production equipment, which belongs to the field of PVC corrugated pipe production equipment and comprises a production box, a mounting box arranged at the top of the production box, a forming cavity arranged in the production box, corrugated columns fixedly mounted in the forming cavity, a feeding mechanism mounted in the mounting box, and a sealing mechanism and a condensing mechanism mounted in the production box. A feeding mechanism is arranged in the production box and comprises a temporary storage box, the temporary storage box is installed at the discharging end of the feeding mechanism, and a plurality of connecting pipes are fixedly connected to the bottom of the temporary storage box. The PVC corrugated pipe molding equipment has the beneficial effects that the feeding mechanism is arranged, molten PVC corrugated pipe raw materials are supplied into the temporary storage box through the feeding mechanism, the raw materials in the temporary storage box are evenly injected into the molding cavity through connecting pipes by using an auger shaft, and meanwhile, the connecting pipes are subjected to secondary heating through heating pipes; the hardening problem caused by uneven temperature of all parts of the corrugated pipe is effectively avoided, and the production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the field of PVC corrugated pipe production equipment, in particular to PVC corrugated pipe extrusion production equipment. Background Art

[0002] At present, with the continuous development of economy and the continuous increase of urban construction, corrugated pipes have been widely used. The production of corrugated pipes mostly uses PVC as raw material, and is mainly used in high and low pressure fluid transmission pipes, urban gas pipelines, electric power and heat pipelines, and pile pipes for urban construction.

[0003] After searching, the Chinese patent announcement number CN213353450U discloses a PVC corrugated pipe extrusion production equipment, which includes a fixed base, a production box is fixedly connected to the top of the fixed base, a fixed frame is fixedly connected to the top of the production box, an electric cylinder is fixedly connected to the inner side of the fixed frame, one end of the electric cylinder is fixedly connected to the mounting frame, and a molten through pipe is fixedly connected to the inner side of the mounting frame; small raw materials are put into the feed hopper, and then dissolved into liquid by the molten through pipe, which facilitates the subsequent extrusion nozzle to extrude and discharge materials, and is convenient for the corrugated pipe to be used for molding, and in the corrugated When the tube is formed, a spiral cooling water pipe can be used for water cooling, which increases the contact area between the forming cavity and the water pipe, accelerates the forming of the corrugated tube, increases its forming speed, and effectively improves the efficiency of corrugated tube production. Furthermore, when taking the tube, a multi-stage electric push rod can be used to take the tube, which reduces labor and improves the efficiency of taking the tube. However, when the device supplies PVC corrugated tube raw materials into the forming cavity, the raw materials that enter the forming cavity first will cool down first, resulting in uneven temperatures in various parts, causing problems such as hardening and poor forming effects, affecting production quality, and its practicality needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a PVC corrugated pipe extrusion production equipment in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A PVC corrugated pipe extrusion production equipment comprises a production box, an installation box is arranged on the top of the production box, a molding cavity is arranged in the production box, a corrugated column is fixedly installed in the molding cavity, a feeding mechanism is installed in the installation box, a sealing mechanism and a condensing mechanism are installed in the production box, a loading mechanism is arranged in the production box, the loading mechanism comprises a temporary storage box, the temporary storage box is installed at the discharge end of the feeding mechanism, a plurality of connecting pipes are fixedly connected to the bottom of the temporary storage box, an auger shaft is sleeved in the connecting pipe, and a group of power components are connected to the top of the auger shaft.

[0007] Preferably, a heater is fixedly installed in the production box, and a heating pipe electrically connected to the heater is fixedly connected to the outside of the connecting pipe.

[0008] Preferably, the power assembly includes several pulleys, the bottom of the pulley is fixedly connected to a rotating shaft, the rotating shaft is fixedly connected to the top of the auger shaft, the rotating shaft passes through the temporary storage box and is rotatably connected thereto, the pulleys are staggered with synchronous belts, the top of one end of the temporary storage box is fixedly connected to an electric motor, and the synchronous belt at one end is sleeved on the output shaft of the motor.

[0009] Preferably, a connecting frame is fixedly connected to the inside of the top side of the installation box, and the feeding mechanism includes a feed hopper, which is fixedly connected to the top of the production box, a melting tube is fixedly connected to the bottom of the feed hopper, the melting tube is fixedly connected in the connecting frame, an extrusion head is fixedly connected to the bottom of the melting tube, a docking block is fixedly connected to the bottom of the extrusion head, a conveying pipe is fixedly connected to the bottom of the docking block, and the discharge end of the conveying pipe leads to the temporary storage box.

[0010] Preferably, the sealing mechanism includes a multi-stage electric push rod, which is fixedly connected inside the production box, a connecting block is fixedly connected to the output end of the multi-stage electric push rod, a sealing plate is fixedly connected to the connecting block, and a sealing ring is fixedly connected to one side of the sealing plate.

[0011] Preferably, the condensation mechanism includes a water supply pipe, a water outlet end of the water supply pipe is fixedly connected to a spiral condenser pipe, the condenser pipe is arranged outside the molding cavity, and a water outlet end of the condenser pipe is fixedly connected to a water outlet pipe.

[0012] The beneficial effects are: a feeding mechanism is provided, through which molten PVC corrugated pipe raw materials are supplied to the temporary storage box, and an auger shaft is used to evenly inject the raw materials in the temporary storage box into the molding cavity through the connecting pipes, and at the same time, the heating pipe performs secondary heating on each connecting pipe, effectively avoiding the problem of hardening caused by uneven temperature of different parts of the corrugated pipe, and improving the production quality.

[0013] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of a PVC corrugated pipe extrusion production equipment described in the utility model;

[0016] Figure 2 It is a front cross-sectional view of a PVC corrugated pipe extrusion production equipment described in the utility model;

[0017] Figure 3It is a left side cross-sectional view of a PVC corrugated pipe extrusion production equipment described in the utility model;

[0018] Figure 4 This is a schematic diagram of the connection between the feeding mechanism and the loading mechanism of a PVC corrugated pipe extrusion production equipment described in the utility model;

[0019] Figure 5 It is a right side cross-sectional view of a feeding mechanism and a loading mechanism of a PVC corrugated pipe extrusion production equipment described in the utility model;

[0020] Figure 6 It is a schematic diagram of the connection between a power component and an auger shaft of a PVC corrugated pipe extrusion production equipment described in the utility model.

[0021] The reference numerals in the accompanying drawings are as follows: 101, production box; 102, installation box; 103, connecting frame; 104, molding cavity; 105, corrugated column; 201, feed hopper; 202, melting pipe; 203, extrusion head; 204, docking block; 205, conveying pipe; 301, multi-stage electric push rod; 302, connecting block; 303, sealing plate; 304, sealing ring; 401, water supply pipe; 402, condenser; 403, water outlet pipe; 501, temporary storage box; 502, connecting pipe; 503, rotating shaft; 504, auger shaft; 505, pulley; 506, synchronous belt; 507, motor; 508, heater; 509, heating pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] The utility model is further described below in conjunction with the accompanying drawings:

[0025] like Figure 1 — Figure 6As shown, a PVC corrugated pipe extrusion production equipment includes a production box 101, a mounting box 102 is arranged on the top of the production box 101, a molding cavity 104 is arranged in the production box 101, a corrugated column 105 is fixedly installed in the molding cavity 104, a feeding mechanism is installed in the mounting box 102, a sealing mechanism and a condensing mechanism are installed in the production box 101, a feeding mechanism is arranged in the production box 101, and the feeding mechanism includes a temporary storage box 501, and the temporary storage box 501 is installed at the discharge of the feeding mechanism At the end, a plurality of connecting pipes 502 are connected to the bottom of the temporary storage box 501 by bolts, an auger shaft 504 is sleeved in the connecting pipe 502, and a group of power components are connected to the top of the auger shaft 504. The auger shaft 504 is used to supply the raw materials in the temporary storage box 501 to the molding cavity 104 through the connecting pipe 502. The setting of the plurality of connecting pipes 502 allows the PVC corrugated pipe raw materials to be evenly filled into the molding cavity 104, thereby preventing the raw materials that first enter the molding cavity 104 from cooling too quickly and causing hardening.

[0026] In this embodiment, a heater 508 is fixedly installed in the production box 101, and a heating tube 509 electrically connected to the heater 508 is connected to the outside of the connecting tube 502 by bolts. The heating tube 509 heats the connecting tube 502, so that the raw materials in the temporary storage box 501 are heated for the second time, which is beneficial to prevent the problem of uneven temperature and improve production quality.

[0027] In this embodiment, the power assembly includes a plurality of pulleys 505, a rotating shaft 503 is welded at the bottom of the pulley 505, the rotating shaft 503 is welded to the top of the auger shaft 504, the rotating shaft 503 passes through the temporary storage box 501 and is rotatably connected thereto, and a synchronous belt 506 is staggeredly sleeved on the pulley 505, and a motor 507 is bolted to the top of one end of the temporary storage box 501, and the synchronous belt 506 at one end is sleeved on the output shaft of the motor 507. When the motor 507 is started, the motor 507 drives the synchronous belt 506 to move, and through the cooperation of a plurality of staggered synchronous belts 506 and the pulley 505, all the pulleys 505 rotate synchronously, thereby driving the auger shaft 504 to rotate through the rotating shaft 503, so that the raw materials in the temporary storage box 501 are simultaneously supplied to the molding cavity 104.

[0028] In this embodiment, a connecting frame 103 is connected to the top side of the installation box 102 by bolts, and a feeding mechanism includes a feed hopper 201, which is connected to the top of the production box 101 by bolts, and a molten tube 202 is connected to the bottom of the feed hopper 201 by bolts, and the molten tube 202 is connected to the connecting frame 103 by bolts, and an extrusion head 203 is connected to the bottom of the molten tube 202 by bolts, and a docking block 204 is clamped at the bottom of the extrusion head 203, and a conveying pipe 205 is welded to the bottom of the docking block 204, and a discharge end of the conveying pipe 205 leads to the temporary storage box 501, and the raw materials are put into the feed hopper 201, and the raw materials enter the molten tube 202 from the feed hopper 201, and the molten PVC raw materials enter the temporary storage box 501 through the docking block 204 under the action of the extrusion head 203.

[0029] In this embodiment, the sealing mechanism includes a multi-stage electric push rod 301, which is connected to the inside of the production box 101 by bolts. The output end of the multi-stage electric push rod 301 is connected to a connecting block 302 by bolts. A sealing plate 303 is connected to the connecting block 302 by bolts. A sealing ring 304 is glued to one side of the sealing plate 303. The multi-stage electric push rod 301 can drive the connecting block 302 to move, and the connecting block 302 drives the sealing plate 303 to slide out, and the sealing ring 304 is detached from one side of the production box 101 to facilitate the subsequent removal of the bellows.

[0030] In this embodiment, the condensation mechanism includes a water supply pipe 401, and a spiral condenser 402 is welded at the water outlet end of the water supply pipe 401. The condenser 402 is arranged on the outside of the molding cavity 104. A water outlet pipe 403 is welded at the water outlet end of the condenser pipe 402. The water outlet pipe 403 is connected to an external circulation system. The cooled water can return to the water supply pipe 401 for recycling again, saving water resources.

[0031] Working principle: When the device is in use, the staff puts the raw materials into the feed hopper 201, and the raw materials enter the melting tube 202 from the feed hopper 201. The melting tube 202 heats and melts the raw materials. Under the action of the extruder head 203, the molten PVC raw materials enter the temporary storage box 501 through the docking block 204. The motor 507 drives the synchronous belt 506 to move. Through the coordination of several staggered synchronous belts 506 and pulleys 505, all the pulleys 505 rotate synchronously, thereby driving the auger shaft 504 to rotate through the rotating shaft 503. The rotation of the auger shaft 504 pushes the PVC in the temporary storage box 501. The raw materials are supplied to the molding cavity 104 through the connecting pipe 502. While being supplied, the heating pipe 509 heats the connecting pipe 502, so that the raw materials in the temporary storage box 501 are heated for the second time, which is beneficial to prevent the problem of uneven temperature. At this time, condensed water is supplied to the condensing pipe 402 through the water supply pipe 401 to cool and mold the PVC pipe raw materials in the molding cavity 104. After cooling, the connecting block 302 is driven to move by the multi-stage electric push rod 301, and the connecting block 302 drives the sealing plate 303 to slide out, and the sealing ring 304 is removed from one side of the production box 101 to facilitate the subsequent removal of the corrugated tube.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A PVC corrugated pipe extrusion production equipment, comprising a production box (101), a mounting box (102) is arranged on the top of the production box (101), a molding cavity (104) is arranged in the production box (101), a corrugated column (105) is fixedly installed in the molding cavity (104), a feeding mechanism is installed in the mounting box (102), and a sealing mechanism and a condensing mechanism are installed in the production box (101), characterized in that: A feeding mechanism is arranged in the production box (101), and the feeding mechanism comprises a temporary storage box (501). The temporary storage box (501) is installed at the discharge end of the feeding mechanism. A plurality of connecting pipes (502) are fixedly connected to the bottom of the temporary storage box (501). An auger shaft (504) is sleeved in the connecting pipe (502). A group of power components are connected to the top of the auger shaft (504). A heater (508) is fixedly installed in the production box (101), and a heating pipe (509) electrically connected to the heater (508) is fixedly connected to the outside of the connecting pipe (502).

2. The PVC corrugated pipe extrusion production equipment according to claim 1, characterized in that: The power assembly comprises a plurality of pulleys (505), the bottom of the pulleys (505) being fixedly connected to a rotating shaft (503), the rotating shaft (503) being fixedly connected to the top of the auger shaft (504), the rotating shaft (503) passing through the temporary storage box (501) and being rotatably connected thereto, the pulleys (505) being alternately sleeved with synchronous belts (506), the top of one end of the temporary storage box (501) being fixedly connected to a motor (507), and the synchronous belt (506) at one end being sleeved on the output shaft of the motor (507).

3. The PVC corrugated pipe extrusion production equipment according to claim 1, characterized in that: A connecting frame (103) is fixedly connected to the top of the installation box (102), and the feeding mechanism comprises a feeding hopper (201), wherein the feeding hopper (201) is fixedly connected to the top of the production box (101), and a molten through pipe (202) is fixedly connected to the bottom of the feeding hopper (201), and the molten through pipe (202) is fixedly connected to the inside of the connecting frame (103), and an extrusion head (203) is fixedly connected to the bottom of the extrusion head (203), and a docking block (204) is fixedly connected to the bottom of the docking block (204), and a conveying pipe (205) is fixedly connected to the bottom of the docking block (204), and a discharge end of the conveying pipe (205) leads to the temporary storage box (501).

4. The PVC corrugated pipe extrusion production equipment according to claim 1, characterized in that: The sealing mechanism comprises a multi-stage electric push rod (301), the multi-stage electric push rod (301) is fixedly connected inside the production box (101), the output end of the multi-stage electric push rod (301) is fixedly connected to a connection block (302), the connection block (302) is fixedly connected to a sealing plate (303), and one side of the sealing plate (303) is fixedly connected to a sealing ring (304).

5. The PVC corrugated pipe extrusion production equipment according to claim 1, characterized in that: The condensation mechanism comprises a water supply pipe (401), the water outlet end of the water supply pipe (401) being fixedly connected to a spiral condensation pipe (402), the condensation pipe (402) being arranged outside the molding cavity (104), and the water outlet end of the condensation pipe (402) being fixedly connected to a water outlet pipe (403).

Citation Information

Patent Citations

  • PVC corrugated pipe extrusion production equipment

    CN213353450U