Cloth transfer transport vehicle
By designing a fabric transfer conveyor with an open structure and adjustable height, the fabric handling equipment in the prior art is solved, and the problem that fabric handling equipment cannot adapt to different sizes of fabrics, is complex in operation and has great safety risks, and efficient and safe fabric handling is achieved.
Patent Information
- Application Number
- CN202421931364.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The equipment used in fabric handling in the prior art in the textile printing and dyeing industry has multiple shortcomings, including the inability to adapt to fabrics of different sizes, the need to lay tracks, and the practicality is poor, the structure is complex and the operation is difficult, resulting in low handling efficiency and great safety risks.
A fabric transfer conveyor truck was designed, using an open structure frame and an adjustable height fabric support frame. Combined with the lifting mechanism and the lifting frame, the height adjustable fabric support frame and flexible handling of fabrics are achieved.
The equipment can accommodate fabrics of different sizes, with a simple and practical structure, low cost and low operation difficulty. It can be implemented on a large scale, reducing labor intensity and misoperation rate, and improving safety and handling efficiency.
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Figure CN222793549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an on-site processing technology link in the home textile industry, in particular to a cloth transfer conveyor vehicle. Background Art
[0002] A material transfer vehicle is a vehicle used to transport materials in factories, warehouses, and other locations. It typically consists of a chassis and one or more racks, and can be driven by various methods, including electric, hydraulic, and manual, depending on specific needs. Material transfer vehicles can improve logistics efficiency, reduce labor costs, and minimize product damage during handling.
[0003] In the textile printing, dyeing and weaving industry, semi-finished fabrics produced on looms must undergo various processes, including weaving, finishing, singeing, desizing, mercerizing, shaping, baking, and pre-shrinking, before entering the finished product process and being packaged on a cloth stacking machine and a cloth winding machine before being shipped out. Currently, in production workshops in this industry, semi-finished and finished products produced in these processes are stored and transported in plastic baskets. However, during transportation, the plastic baskets need to be moved to carts. The existing plastic basket transfer process is purely manual, and because the plastic baskets filled with fabric are relatively heavy, moving them to the cart is inconvenient and labor-intensive.
[0004] The main difficulties in fabric transportation are: 1. Fabric is soft and easily stressed, resulting in wrinkles and stretching during handling, which can affect product appearance and quality. 2. The uneven weight distribution of fabric rolls can easily cause them to tilt or slip during handling, increasing handling difficulties and safety risks. 3. Fabric comes in a wide variety of sizes and shapes, requiring the appropriate handling tools and methods to be tailored to the specific situation. Failure to do so can lead to inefficient handling.
[0005] Example of the prior art 1. Referring to the patent document CN107055025A, a transfer trolley for textile printing and dyeing fabrics is disclosed, which includes a first track and a second track arranged in a printing and dyeing workshop. There are trolleys running on the first track and the second track, and a frame for loading plastic baskets is arranged to be lifted on the upper part of the trolley; the trolley includes a square frame, and wheel frames are fixed at the four corners of the lower part of the square frame. Walking wheels are rotatably arranged on the wheel frames, and a guide wheel frame is also fixed on the side of the wheel frame. Two guide wheels are fixed on the guide wheel frame, and the rotation axis of the guide wheel is perpendicular to the rotation axis of the walking wheel; a driving motor electrically connected to a control mechanism is also arranged on the square frame. The output shaft of the driving motor is connected to a transmission mechanism, and the transmission mechanism is connected to the walking wheels. A buffer is arranged at the end of the square frame; the frame includes a "C"-shaped support frame. However, the defects of the technical example 1 are at least: 1. It has a frame. When the fabric size is too large, it cannot be placed into the trolley, that is, the turnover and movement cannot be realized; 2. When it is used, tracks must be laid on the factory site, which is destructive to the site, and the track path is single, and the practicability is extremely poor; 3. There is no auxiliary structure for the fabric to get on and off the trolley, and manual operation is still required, and the labor intensity is still relatively large.
[0006] Example of the prior art 2. Referring to the patent document CN114671370A, a detachable folding lifting transporter for box girders is provided. By arranging rotatable connecting roller assemblies on both sides of the lifting mechanism, and arranging non-powered rollers, intermediate electric rollers and lower electric rollers in the roller assemblies, the stability of the lifting of the lifting mechanism is effectively improved, and the phenomenon of easy wear and jamming in the lifting transmission of the screw motor is reduced, and the functions of auxiliary driving and braking are achieved. By arranging a floating connecting roller assembly on the lifting mechanism and matching with a curved guide rail with a low middle and high ends, the driving power of the screw driving motor at the start of driving can be reduced by the structure itself, and further through partial cancellation, thereby providing stability, improving the adaptability of production operations, and according to the different internal spaces of the box girder, different heights of frames can be selectively selected for guidance to adapt to the operation requirements of different working conditions. However, the defects of the technical example 2 are at least: 1. Both sides of the lifting platform are limited by the frame. When the fabric size is too large, it cannot be placed into the lifting platform, that is, the turnover and movement cannot be realized, and the capacity is greatly limited; 2. The structure is complex, and the overall vehicle cost is high, which is not conducive to large-scale adoption; 3. The structure is complex and the operation requirements are high. Therefore, it is best to be controlled by a professional operator. There are great safety hazards for non-professional operators to operate. Summary of the invention
[0007] In order to overcome the above deficiencies of the prior art, the present utility model provides a fabric transfer and conveying vehicle.
[0008] The technical solution for the present utility model to solve its technical problems is: a fabric transfer and conveying vehicle, including:
[0009] A vehicle frame consisting of a horizontal frame and a vertical frame, wherein the vertical frame is fixed to the front end of the horizontal frame;
[0010] A plurality of rollers are installed at the bottom of the horizontal frame;
[0011] A push-pull handle, which is provided at the upper end of the vertical frame;
[0012] Also included are:
[0013] a cloth supporting frame, which is movably located above the horizontal frame;
[0014] a lifting mechanism disposed at the front end of the horizontal frame, and said lifting mechanism acting on said cloth supporting frame so that the front end of the cloth supporting frame has at least a raised position and a lowered position;
[0015] A heightening frame fixed to the rear end of the horizontal frame;
[0016] When the cloth support frame is in the raised position, the front end of the cloth support frame is higher than the rear end, so that the cloth support frame is tilted downward from front to back;
[0017] When the cloth supporting frame is in the lowered position, the front end of the cloth supporting frame is lower than the rear end, so that the cloth supporting frame is tilted upward from front to back.
[0018] Specifically, the rear end of the cloth support frame is provided with a rotating shaft, the heightened frame is provided with a transfer seat, the transfer seat is provided with a rotating hole, and the rotating shaft is passed through the rotating hole, so that the cloth support frame is rotatably connected to the transfer seat.
[0019] The preferred structural solution of the upgrading mechanism is that the lifting mechanism includes an upper fixed plate and a lower fixed plate, a movable plate, a driving device, a lead screw, an upper fixed nut seat and a lower fixed nut seat, and a lifting nut seat;
[0020] The upper fixing plate is fixed on the vertical frame, and the lower fixing plate is fixed on the horizontal frame;
[0021] The upper end of the lead screw is connected to the upper fixed plate through an upper fixed nut seat, and the lower end of the lead screw is connected to the lower fixed plate through a lower fixed nut seat;
[0022] The movable plate is connected to the lead screw through the lifting nut seat;
[0023] The driving device acts on the lead screw to make the lead screw rotate.
[0024] Furthermore, the lifting mechanism also includes a guide column and a guide sleeve, the guide sleeve is fixed on the movable plate, the guide column is inserted into the guide sleeve, and the upper end of the guide column is connected to the upper fixed plate, and the lower end of the guide column is connected to the lower fixed plate.
[0025] Preferably, the guide column is provided with a height scale mark.
[0026] A preferred structural solution for the driving device is that the driving device is a motor, the vertical frame is provided with an operating button, and the operating button forms a control connection with the motor.
[0027] Furthermore, a child lock switch is provided on the vertical frame, and the child lock switch is in communication connection with the operation button.
[0028] Another preferred structural solution of the driving device is that the driving device includes a hand-cranked wheel, a transmission shaft driven by the hand-cranked wheel, an input bevel gear sleeved on the transmission shaft, and an output bevel gear sleeved on the screw rod;
[0029] The hand-cranked wheel transmission shaft and the lead screw are arranged perpendicular to each other, and the input bevel gear and the output bevel gear are meshed to form a transmission connection.
[0030] A preferred structural solution for the cloth support frame is that the cloth support frame includes two lateral frames and a plurality of rolling shafts rotatably connected between the two lateral frames.
[0031] Furthermore, the cloth support frame also includes a support base fixed to the lower ends of the two lateral frames, and a limit block is provided on the support base. The limit block passes through the gap between the two adjacent rolling shafts and extends to the top of the rolling shaft.
[0032] The beneficial effects of the present invention are:
[0033] 1. The frame and fabric support frame adopt an open structure without the obstruction of the side frame, so it can accommodate the placement and turnover needs of fabrics of different sizes and has a larger capacity.
[0034] 2. The structure is simple and practical, the functionality is strong, the cost is low, and it can be used in large quantities in factories.
[0035] 3. The operation difficulty is low. The staff only needs simple training to be able to operate the cloth transfer conveyor vehicle of the utility model skillfully, which greatly reduces the error rate of operation and improves safety.
[0036] 4. The height of the fabric support frame is adjustable, so that when the fabric support frame is in a raised position, it is convenient for unloading operations after the fabric is transferred into place, that is, with the help of gravity, it can assist workers in unloading the fabric from the fabric support frame more easily; when the fabric support frame is in a lowered position, it is convenient for mobile transportation, and under the action of gravity, the fabric has a forward-leaning posture on the fabric support frame and is blocked by the vertical frame limit to prevent the fabric from rolling off from the rear end due to bumps during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a structural schematic diagram of the front side of the utility model.
[0038] Figure 2 It is a structural schematic diagram of the rear side of the utility model.
[0039] Figure 3 This is a schematic diagram of the use of the fabric support frame in the lowered position.
[0040] Figure 4 This is a schematic diagram of the use of the fabric support frame in the raised position.
[0041] Figure 5 It is a schematic diagram of the partial structure of the rear end of the cloth support frame.
[0042] Figure 6 It is a schematic diagram of the manual driving device in the third embodiment.
[0043] Figure 7 It is a schematic diagram of the local transmission structure of the manual drive device.
[0044] In the figure: 1. Frame; 11. Horizontal frame; 12. Vertical frame; 13. Roller; 14. Push-pull handle; 2. Fabric support frame; 2a. Raised position; 2b. Lowered position; 21. Rotating shaft; 22. Lateral frame; 23. Rolling shaft; 24. Support base plate; 25. Limit stopper; 3. Lifting mechanism; 31. Upper fixed plate; 32. Lower fixed plate; 33. Movable plate; 34. Driving device; 341. Motor; 342. Operation button; 343. Child lock switch; 344. Hand crank; 345. Drive shaft; 346. Input bevel gear; 347. Output bevel gear; 35. Lead screw; 36. Upper fixed nut seat; 37. Lower fixed nut seat; 38. Lifting nut seat; 391. Guide column; 3911. Height scale mark; 392. Guide sleeve; 4. Heightening frame; 41. Adapter seat; 411. Turning hole; 5. Fabric. DETAILED DESCRIPTION
[0045] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments are merely a specific description of the present invention, and their purpose is to allow those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as limiting the present invention.
[0046] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0047] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0048] Example 1
[0049] Reference Figures 1 to 7 A fabric transfer and conveying vehicle includes a frame 1, which is composed of a horizontal frame 11 and a vertical frame 12, and the vertical frame 12 is fixed to the front end of the horizontal frame 11; a plurality of rollers 13 are installed at the bottom of the horizontal frame 11; a push-pull handle 14 is arranged at the upper end of the vertical frame 12; different from the prior art, it also includes a fabric support frame 2, which is movably located above the horizontal frame 11; a lifting mechanism 3, which is arranged at the front end of the horizontal frame 11, and the lifting mechanism 3 acts on the fabric support frame 2 so that the front end of the fabric support frame 2 has at least a raised position state 2a and a lowered position state 2b; a heightening frame 4 is fixed to the rear end of the horizontal frame 11.
[0050] The above content is the basic structural composition scheme of the utility model, which can control the height of the cloth support frame 2 through the lifting mechanism 3. The specific working principle is:
[0051] When the cloth support frame 2 is in the raised position 2a, the front end of the cloth support frame 2 is higher than the rear end, so that the cloth support frame 2 is tilted downward from front to back. This facilitates unloading operations after transfer into position, that is, with the help of gravity, it can help workers more easily unload the cloth 5 from the cloth support frame 2.
[0052] When the fabric support frame 2 is in the lowered position 2b, the front end of the fabric support frame 2 is lower than the rear end, so that the fabric support frame 2 tilts upward from front to back. This facilitates transportation, as gravity forces the fabric 5 to tilt forward on the fabric support frame 2 and is restrained by the vertical frame 12 to prevent the fabric 5 from rolling off the rear end due to bumps during movement.
[0053] Under the action of the lifting mechanism 3, the fabric support frame 2 is movable relative to the vehicle frame 1. Specifically, the height of the rear end of the fabric support frame 2 remains unchanged, while the height of the front end is adjustable. Therefore, a more flexible connection structure is required between the fabric support frame 2 and the vehicle frame 1. Specifically, the rear end of the fabric support frame 2 is provided with a rotating shaft 21, and the heightening frame 4 is provided with an adapter seat 41. The adapter seat 41 has a rotating hole 411, and the rotating shaft 21 is inserted into the rotating hole 411, so that the fabric support frame 2 is rotatably connected to the adapter seat 41. Therefore, when the fabric support frame 2 is raised or lowered, it rotates around the rear end rotating shaft 21 as the rotation center, achieving the action of raising and lowering the front end while maintaining the height of the rear end unchanged.
[0054] Example 2
[0055] Based on the structure of the first embodiment, the preferred structural scheme of the upgrading mechanism is as follows:
[0056] Reference Figures 1 to 5The lifting mechanism 3 includes an upper fixed plate 31 and a lower fixed plate 32, a movable plate 33, a driving device 34, a screw 35, an upper fixed nut seat 36 and a lower fixed nut seat 37, and a lifting nut seat 38; wherein the upper fixed plate 31 is fixed to the vertical frame 12, and the lower fixed plate 32 is fixed to the horizontal frame 11, so as to realize the installation of the upper fixed bar and the lower fixed plate 32; the upper end of the screw 35 is connected to the upper fixed plate 31 through the upper fixed nut seat 36, and the lower end of the screw 35 is connected to the lower fixed nut seat 37 through the lower fixed nut seat It is connected to the lower fixed plate 32 to realize the installation of the screw 35; the movable plate 33 forms a transmission connection with the screw 35 through the lifting nut seat 38; the driving device 34 acts on the screw 35 to make the screw 35 rotate, so that the screw 35 transmits power to the lifting nut seat 38, so that the lifting nut seat 38 can move up and down along the screw 35, and then the movable plate 33 follows the lifting nut seat 38 to realize up and down lifting actions, so that the front end of the cloth support frame 2 is switched between the raised position state 2a and the lowered position state 2b.
[0057] It is worth mentioning that in order to provide support during the movement and make the lifting process smoother, the lifting mechanism 3 also includes a guide column 391 and a guide sleeve 392. The guide sleeve 392 is fixed on the movable plate 33, and the guide column 391 is inserted into the guide sleeve 392. The upper end of the guide column 391 is connected to the upper fixed plate 31, and the lower end of the guide column 391 is connected to the lower fixed plate 32.
[0058] Preferably, the guide column 391 is provided with a height scale mark 3911, so that the staff can judge the current lifting height by observing the height scale mark 3911 to accurately control the lifting stroke.
[0059] Example 3
[0060] The driving device 34 serves as the power source of the lifting mechanism 3 and has various forms. Two preferred structural solutions are provided here, as follows:
[0061] 1. Electric solution: refer to Figures 1 and 2 The driving device 34 is a motor 341, and the vertical frame 12 is provided with an operating button 342, which forms a control connection with the motor 341. By using the operating button 342, the motor 341 can be controlled to run or stop.
[0062] Furthermore, the vertical frame 12 is provided with a child lock switch 343, which is in communication with the operating button 342. The preferred method of using the child lock switch 343 is to press the child lock switch 3432 repeatedly to release the child lock mode before the operating button 342 can be used normally. If the child lock switch 343 is not used correctly and the child lock mode is not released, pressing the operating button 342 will not control the motor 341.
[0063] 2. Manual solution: refer to Figures 6 and 7 The drive device 34 includes a hand wheel 344, a transmission shaft 345 driven by the hand wheel 344, an input bevel gear 346 mounted on the transmission shaft 345, and an output bevel gear 347 mounted on the lead screw. The hand wheel 344, transmission shaft 345, and lead screw 35 are perpendicularly disposed, and the input bevel gear 346 and output bevel gear 347 mesh to form a transmission connection. When a staff member operates the hand wheel 344, the hand wheel 344 rotates the transmission shaft 345, which transmits power to the output bevel gear 347 via the input bevel gear 346. The output bevel gear 347 then drives the lead screw 35 to rotate.
[0064] Example 4
[0065] Reference Figure 5 This embodiment provides a preferred structural solution for the fabric support frame 2, comprising two lateral frames 22 and a plurality of rolling shafts 23 rotatably connected between the two lateral frames 22. The rolling shafts 23 are configured to roll when subjected to force, thereby converting static friction with the fabric into rolling friction. This allows the fabric to move more easily on the fabric support frame 2, reducing the labor intensity of workers handling the fabric.
[0066] Further, refer to Figures 3 and 4 The fabric support frame 2 further includes a support base 24 fixed to the lower ends of the two lateral frames 22. A stopper 25 is provided on the support base 24. The stopper 25 extends through the gap between two adjacent rolling shafts 23 and extends above the rolling shafts 23. When the fabric support frame 2 tilts, the stopper 25 provides support for the fabric, preventing it from rolling or falling during movement, thereby ensuring stability and safety during use.
[0067] It is worth noting that other technical solutions of the present invention belong to the existing technology and are therefore not described in detail.
[0068] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the concept of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A cloth transfer conveyor vehicle, comprising: A vehicle frame (1) consisting of a horizontal frame (11) and a vertical frame (12), wherein the vertical frame (12) is fixed to the front end of the horizontal frame (11); A plurality of rollers (13) are installed at the bottom of the horizontal frame (11); A push-pull handle (14) disposed at the upper end of the vertical frame (12); It is characterized in that Also included are: A cloth supporting frame (2) movably located above the horizontal frame (11); A lifting mechanism (3) is arranged at the front end of the horizontal frame (11), and the lifting mechanism (3) acts on the cloth support frame (2) so that the front end of the cloth support frame (2) has at least a raised position state (2a) and a lowered position state (2b); A heightening frame (4) fixed to the rear end of the horizontal frame (11); When the cloth support frame (2) is in the raised position state (2a), the front end of the cloth support frame (2) is higher than the rear end, so that the cloth support frame (2) is inclined downward from front to back; When the cloth support frame (2) is in the descending position state (2b), the front end of the cloth support frame (2) is lower than the rear end, so that the cloth support frame (2) is inclined upward from front to back.
2. The cloth transfer vehicle according to claim 1, characterized in that: The rear end of the cloth support frame (2) is provided with a rotating shaft (21), the heightening frame (4) is provided with a transfer seat (41), a rotating hole (411) is provided on the transfer seat (41), and the rotating shaft (21) is passed through the rotating hole (411), so that the cloth support frame (2) is rotatably connected to the transfer seat (41).
3. The cloth transfer vehicle according to claim 1, characterized in that: The lifting mechanism (3) comprises an upper fixed plate (31) and a lower fixed plate (32), a movable plate (33), a driving device (34), a lead screw (35), an upper fixed nut seat (36) and a lower fixed nut seat (37), and a lifting nut seat (38); The upper fixing plate (31) is fixed on the vertical frame (12), and the lower fixing plate (32) is fixed on the horizontal frame (11); The upper end of the lead screw (35) is connected to the upper fixed plate (31) via an upper fixed nut seat (36), and the lower end of the lead screw (35) is connected to the lower fixed plate (32) via a lower fixed nut seat (37); The movable plate (33) is in transmission connection with the lead screw (35) via a lifting nut seat (38); The driving device (34) acts on the lead screw (35) to cause the lead screw (35) to rotate.
4. The cloth transfer vehicle according to claim 3, characterized in that: The lifting mechanism (3) further comprises a guide column (391) and a guide sleeve (392), wherein the guide sleeve (392) is fixed on the movable plate (33), the guide column (391) is inserted into the guide sleeve (392), and the upper end of the guide column (391) is connected to the upper fixed plate (31), and the lower end of the guide column (391) is connected to the lower fixed plate (32).
5. The cloth transfer vehicle according to claim 4, characterized in that: The guide column (391) is provided with a height scale mark (3911).
6. The cloth transfer vehicle according to claim 3, characterized in that: The driving device (34) is a motor (341), and the vertical frame (12) is provided with an operating button (342), and the operating button (342) forms a control connection with the motor (341).
7. The cloth transfer vehicle according to claim 6, characterized in that: The vertical frame (12) is also provided with a child lock switch (343), and the child lock switch (343) is in communication connection with the operation button (342).
8. The cloth transfer vehicle according to claim 3, characterized in that: The driving device (34) comprises a hand-cranked wheel (344), a transmission shaft (345) driven by the hand-cranked wheel (344), an input bevel gear (346) sleeved on the transmission shaft (345), and an output bevel gear (347) sleeved on the screw rod; The hand-cranked wheel (344) transmission shaft (345) and the lead screw (35) are arranged perpendicular to each other, and the input bevel gear (346) and the output bevel gear (347) are meshed to form a transmission connection.
9. The cloth transfer vehicle according to claim 1, characterized in that: The cloth supporting frame (2) comprises two lateral frames (22) and a plurality of rolling shafts (23) rotatably connected between the two lateral frames (22).
10. The cloth transfer vehicle according to claim 9, characterized in that: The cloth support frame (2) further comprises a support base plate (24) fixed to the lower ends of the two lateral frames (22), and a limit stopper (25) is provided on the support base plate (24). The limit stopper (25) passes through the gap between two adjacent rolling shafts (23) and extends to the top of the rolling shaft (23).
Citation Information
Patent Citations
Transfer trolley for cloth during textile printing and dyeing
CN107055025A
Detachable folding lifting transfer cart for box girder
CN114671370A