Phase change energy storage liquid vacuum filling equipment
By designing an automated phase change energy-saving liquid vacuum filling equipment, the coordinated work of multiple components is used to solve the problem of inefficiency of existing equipment when replacing filling bottles, and efficient automatic filling is achieved.
Patent Information
- Application Number
- CN202421592926.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing phase-change energy-storage liquid vacuum filling equipment requires manual repeated operation when replacing filling bottles, which is relatively inefficient.
A device including a filling equipment body, a discharge assembly, a feed assembly, a transmission assembly, an auxiliary assembly, a filling assembly and a cap assembly is designed, and automated filling and transmission are achieved through the collaborative work of these components.
It realizes automated filling operations of multiple filling bottles, reduces manual operations and improves filling efficiency.
Smart Images

Figure CN222795160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phase-change energy storage liquid vacuum filling equipment, in particular to phase-change energy storage liquid vacuum filling equipment. Background Art
[0002] Phase change energy storage liquid vacuum filling equipment is a device used to manufacture phase change energy storage liquid. Phase change energy storage liquid is a liquid with special properties. It can absorb heat at low temperature and convert it into latent heat energy, and release the stored heat when needed. This device is used to fill or inject phase change energy storage liquid into corresponding containers so as to store and release heat energy when needed. Possible usage scenarios include solar energy storage systems, heat recovery systems, etc. However, when using phase change energy storage liquid vacuum filling equipment, the filling bottle is generally clamped by a single limiting structure, and the energy storage liquid is injected into the filling bottle through the filling port. Each time the filling bottle is replaced, it needs to be replaced repeatedly manually, which is inefficient. Utility Model Content
[0003] In order to overcome the problem that when using phase change energy storage liquid vacuum filling equipment, the filling bottle is generally clamped by a single limiting structure, and the energy storage liquid is injected into the filling bottle through the filling port. Each time the filling bottle is replaced, it needs to be replaced repeatedly manually, which is inefficient.
[0004] The technical solution of the utility model is: a phase change energy storage liquid vacuum filling equipment, including a filling equipment body, a discharge component, a feeding component, a transmission component, an auxiliary component, a filling component and a capping component. The surface of the filling equipment body is provided with a discharge component, the interior of the discharge component is provided with a feeding component, one side of the filling equipment body is provided with a transmission component, the top surface of the transmission component is provided with an auxiliary component, the outer side of the transmission component is provided with a filling component, and one end of the transmission component is provided with a capping component.
[0005] Preferably, the filling bottles are placed by the discharge assembly, loaded by the feeding assembly, transported by the transmission assembly, assisted in the transportation of the filling bottles by the auxiliary assembly, filled with energy storage liquid by the filling assembly, and sealed by the capping assembly.
[0006] Preferably, the discharge assembly includes a mounting bracket and a protective rod. The mounting bracket is provided on the top surface of the filling equipment body, and protective rods are provided on both sides of the mounting bracket. There are multiple groups of protective rods. When in use, the protective rods are installed through the mounting bracket to prevent the filling bottles from falling.
[0007] Preferably, the feeding assembly includes a mounting groove, a screw rod, a limit plate, a feeding rack and a first motor. A mounting groove is opened inside the mounting bracket, a screw rod is arranged inside the mounting groove, a limit plate is arranged on the inner side of the mounting groove, a feeding rack is arranged on the outer side of the screw rod, and a first motor is arranged at one end of the mounting bracket. When in use, the screw rod is installed through the mounting groove, the feeding rack is limited by the limit plate, the screw rod is driven to rotate by the first motor, the feeding rack is driven to move by the screw rod, and the filling bottle is pushed by the feeding rack.
[0008] Preferably, the transmission component includes a mounting base, a conveyor belt and a second motor. A mounting base is provided on one side of the filling equipment body, a conveyor belt is provided inside the mounting base, and a second motor is provided on one side of the mounting base. When in use, the conveyor belt is installed through the mounting base, the conveyor belt is driven to rotate by the second motor, and the filled bottles are transmitted by the conveyor belt.
[0009] Preferably, the auxiliary component includes a support frame, a placement slot and a transmission wheel. The support frame is arranged on the top surface of the mounting base, a placement slot is opened inside the support frame, a transmission wheel is arranged inside the placement slot, and multiple groups of transmission wheels are arranged. When in use, the transmission wheel is installed through the support frame, the transmission wheel is placed through the placement slot, and the filling bottle is assisted in transmission through the transmission wheel.
[0010] Preferably, the filling assembly includes an installation cabinet, a mounting plate, a storage tank, a first placement rack, a filling head, a second placement rack, a hydraulic rod and a pressure plate. The installation cabinet is arranged on the outer side of the installation base, the installation plate is arranged inside the installation cabinet, the storage tank is arranged on the top surface of the installation plate, the first placement rack is arranged on one side of the installation plate, the filling head is arranged on the bottom surface of the first placement rack, multiple groups of filling heads are arranged, the second placement rack is arranged on one side of the first placement rack, the second placement rack is arranged on multiple groups, a hydraulic rod is arranged on one side of the second placement rack, two groups of hydraulic rods are arranged, and a pressure plate is arranged at one end of the hydraulic rod. When in use, the installation plate is installed through the installation cabinet, the storage tank is installed through the installation plate, the energy storage liquid is stored through the storage tank, the filling head is installed through the first placement rack, the energy storage liquid is injected into the filling bottle through the filling head, the hydraulic rod is installed through the second placement rack, the pressure plate is driven to move by the hydraulic rod, and the filling bottle is pressed and limited by the pressure plate.
[0011] Preferably, the capping assembly includes a placing table and a vibrating disc capping machine. The placing table is provided at the other end of the mounting base, and the vibrating disc capping machine is provided on one side of the mounting base. When in use, one end of the mounting base is supported by the placing table, and the filled bottle is sealed by the vibrating disc capping machine.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the traditional phase-change energy storage liquid vacuum filling equipment, the filling bottle is generally clamped by a single limiting structure, and the energy storage liquid is injected into the filling bottle through the filling port. Each time the filling bottle is replaced, it needs to be replaced repeatedly manually, which is inefficient. The phase-change energy storage liquid vacuum filling equipment can automatically fill multiple filling bottles by setting a multi-channel canning structure, without the need for manual repeated operations, thereby improving the filling operation efficiency;
[0014] 2. Install the conveyor belt through the installation base, drive the conveyor belt to rotate through the second motor, transmit the filling bottles through the conveyor belt, install the transmission wheel through the support frame, place the transmission wheel through the placement slot, assist in the transmission of the filling bottles through the transmission wheel, install the installation plate through the installation cabinet, install the storage tank through the installation plate, store the energy storage liquid through the storage tank, install the filling head through the first placement rack, inject the energy storage liquid into the filling bottle through the filling head, install the hydraulic rod through the second placement rack, drive the pressure plate to move through the hydraulic rod, and press the filling bottle to limit the filling bottle through the pressure plate;
[0015] 3. Install the protection rod through the mounting bracket to prevent the filling bottle from falling, install the screw rod through the mounting groove, limit the feeding rack through the limit plate, drive the screw rod to rotate through the first motor, drive the feeding rack to move through the screw rod, push the filling bottle through the feeding rack, support one end of the mounting base through the placement table, and seal the filling bottle through the vibration plate capping machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of a phase-change energy storage liquid vacuum filling device of the utility model;
[0017] Figure 2 What is shown is a second three-dimensional structural schematic diagram of a phase-change energy storage liquid vacuum filling device of the utility model;
[0018] Figure 3 What is shown is a schematic diagram of the internal three-dimensional structure of a phase-change energy storage liquid vacuum filling device of the utility model;
[0019] Figure 4 What is shown is a partial three-dimensional structure schematic diagram of a phase-change energy storage liquid vacuum filling device of the utility model;
[0020] Explanation of the reference numerals: 1. filling equipment body; 2. discharge assembly; 3. feeding assembly; 4. transmission assembly; 5. auxiliary assembly; 6. filling assembly; 7. capping assembly; 201. mounting bracket; 202. protection rod; 301. mounting groove; 302. screw rod; 303. limit plate; 304. feeding rack; 305. first motor; 401. mounting base; 402. conveyor belt; 403. second motor; 501. support frame; 502. placement groove; 503. transmission wheel; 601. mounting cabinet; 602. mounting plate; 603. storage tank; 604. first placement rack; 605. filling head; 606. second placement rack; 607. hydraulic rod; 608. pressing plate; 701. placement table; 702. vibration plate capping machine. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a phase change energy storage liquid vacuum filling equipment, including a filling equipment body 1, a discharge component 2, a feeding component 3, a transmission component 4, an auxiliary component 5, a filling component 6 and a capping component 7. The discharge component 2 is arranged on the surface of the filling equipment body 1, the feeding component 3 is arranged inside the discharge component 2, the transmission component 4 is arranged on one side of the filling equipment body 1, the auxiliary component 5 is arranged on the top surface of the transmission component 4, the filling component 6 is arranged on the outside of the transmission component 4, and the capping component 7 is arranged at one end of the transmission component 4.
[0023] See also Figure 2-4In this embodiment, the discharge assembly 2 includes a mounting bracket 201 and a protective rod 202. The top surface of the filling equipment body 1 is provided with a mounting bracket 201. Protective rods 202 are provided on both sides of the mounting bracket 201. There are multiple groups of protective rods 202. When in use, the protective rods 202 are installed by the mounting bracket 201, and the protective rods 202 are used to prevent the filling bottles from falling. The feeding assembly 3 includes a mounting groove 301, a screw rod 302, a limit plate 303, a feeding rack 304 and a first motor 305. The mounting bracket 201 is provided with a mounting groove 301, the mounting groove 301 is provided with a screw rod 302, the inner side of the mounting groove 301 is provided with a limit plate 303, the outer side of the screw rod 302 is provided with a feeding rack 304, and one end of the mounting bracket 201 is provided with a first motor 305. When in use, the screw rod 302 is installed through the installation groove 301, the feeding rack 304 is limited by the limiting plate 303, the screw rod 302 is driven to rotate by the first motor 305, the feeding rack 304 is driven to move by the screw rod 302, and the filling bottle is pushed by the feeding rack 304. The transmission component 4 includes a mounting base 401, a conveyor belt 402 and a second motor 403. A mounting base 401 is provided on one side of the filling equipment body 1, and a conveyor belt 402 is provided inside the mounting base 401. A second motor 403 is provided on one side of the mounting base 401. When in use, the conveyor belt 402 is installed through the mounting base 401, the conveyor belt 402 is driven to rotate by the second motor 403, and the filling bottle is transmitted by the conveyor belt 402.
[0024] The auxiliary component 5 includes a support frame 501, a placement groove 502 and a transmission wheel 503. The top surface of the mounting base 401 is provided with the support frame 501, the interior of the support frame 501 is provided with a placement groove 502, and the interior of the placement groove 502 is provided with a transmission wheel 503. There are multiple groups of transmission wheels 503. When in use, the transmission wheel 503 is installed through the support frame 501, the transmission wheel 503 is placed through the placement groove 502, and the filling bottle is assisted by the transmission wheel 503. The filling component 6 includes an installation cabinet 601, The mounting plate 602, the material storage tank 603, the first placement rack 604, the filling head 605, the second placement rack 606, the hydraulic rod 607 and the pressure plate 608 are provided. The mounting cabinet 601 is provided on the outside of the mounting base 401, and the mounting plate 602 is provided inside the mounting cabinet 601. The material storage tank 603 is provided on the top surface of the mounting plate 602, the first placement rack 604 is provided on one side of the mounting plate 602, and the filling head 605 is provided on the bottom surface of the first placement rack 604. The filling head 605 is provided in multiple groups, and one side of the first placement rack 604 is provided with The second placement rack 606 is provided with multiple groups. A hydraulic rod 607 is provided on one side of the second placement rack 606. The hydraulic rod 607 is provided with two groups. A pressing plate 608 is provided at one end of the hydraulic rod 607. When in use, the mounting plate 602 is installed through the mounting cabinet 601, the storage tank 603 is installed through the mounting plate 602, the energy storage liquid is stored through the storage tank 603, the filling head 605 is installed through the first placement rack 604, and the energy storage liquid is injected into the filling bottle through the filling head 605. The hydraulic rod 607 is installed by the second placement rack 606, and the pressure plate 608 is driven to move by the hydraulic rod 607, and the filling bottle is pressed and limited by the pressure plate 608. The capping assembly 7 includes a placement table 701 and a vibration plate capping machine 702. The placement table 701 is provided at the other end of the mounting base 401, and the vibration plate capping machine 702 is provided on one side of the mounting base 401. When in use, one end of the mounting base 401 is supported by the placement table 701, and the filling bottle is sealed by the vibration plate capping machine 702.
[0025] During operation, the protection rod 202 is installed through the mounting bracket 201, the protection rod 202 is used to prevent the filling bottle from falling, the screw rod 302 is installed through the mounting groove 301, the feeding rack 304 is limited by the limiting plate 303, the screw rod 302 is driven to rotate by the first motor 305, the feeding rack 304 is driven to move by the screw rod 302, and the filling bottle is pushed by the feeding rack 304;
[0026] At the same time, the conveyor belt 402 is installed through the installation base 401, the conveyor belt 402 is driven to rotate through the second motor 403, the filled bottles are transmitted through the conveyor belt 402, the transmission wheel 503 is installed through the support frame 501, the transmission wheel 503 is placed through the placement groove 502, and the filled bottles are assisted in transmission through the transmission wheel 503;
[0027] At the same time, the mounting plate 602 is installed through the mounting cabinet 601, the storage tank 603 is installed through the mounting plate 602, the energy storage liquid is stored through the storage tank 603, the filling head 605 is installed through the first placement rack 604, the energy storage liquid is injected into the filling bottle through the filling head 605, the hydraulic rod 607 is installed through the second placement rack 606, the pressure plate 608 is driven to move by the hydraulic rod 607, the filling bottle is pressed and limited by the pressure plate 608, one end of the mounting base 401 is supported by the placement table 701, and the filling bottle is sealed by the vibration plate capping machine 702.
[0028] Through the above steps, the filling bottles are placed through the discharge component 2, the filling bottles are loaded through the feeding component 3, the filling bottles are transmitted through the transmission component 4, the filling bottles are assisted in transportation through the auxiliary component 5, the energy storage liquid is filled through the filling component 6, and the filling bottles are sealed through the capping component 7.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A phase change energy storage liquid vacuum filling device, comprising a filling device body (1); characterized in that: The filling device also comprises a discharge component (2), a feeding component (3), a transmission component (4), an auxiliary component (5), a filling component (6) and a capping component (7); the discharge component (2) is arranged on the surface of the filling device body (1); the feeding component (3) is arranged inside the discharge component (2); the transmission component (4) is arranged on one side of the filling device body (1); the auxiliary component (5) is arranged on the top surface of the transmission component (4); the filling component (6) is arranged on the outside of the transmission component (4); and the capping component (7) is arranged at one end of the transmission component (4).
2. The phase change energy storage liquid vacuum filling equipment according to claim 1 is characterized in that: The material discharge assembly (2) comprises a mounting bracket (201) and a protective rod (202). The mounting bracket (201) is arranged on the top surface of the filling device body (1). Protective rods (202) are arranged on both sides of the mounting bracket (201). The protective rods (202) are arranged in multiple groups.
3. The phase change energy storage liquid vacuum filling equipment according to claim 2 is characterized in that: The feeding assembly (3) comprises a mounting groove (301), a screw rod (302), a limit plate (303), a feeding rack (304) and a first motor (305); the mounting bracket (201) is provided with a mounting groove (301), the mounting groove (301) is provided with a screw rod (302), the inner side of the mounting groove (301) is provided with a limit plate (303), the outer side of the screw rod (302) is provided with a feeding rack (304), and one end of the mounting bracket (201) is provided with a first motor (305).
4. The phase change energy storage liquid vacuum filling equipment according to claim 1 is characterized in that: The transmission component (4) comprises a mounting base (401), a conveyor belt (402) and a second motor (403); the mounting base (401) is arranged on one side of the filling device body (1); the conveyor belt (402) is arranged inside the mounting base (401); and the second motor (403) is arranged on one side of the mounting base (401).
5. The phase change energy storage liquid vacuum filling equipment according to claim 4 is characterized in that: The auxiliary component (5) comprises a support frame (501), a placement groove (502) and a transmission wheel (503); the support frame (501) is arranged on the top surface of the mounting base (401); the placement groove (502) is provided inside the support frame (501); the placement groove (502) is provided inside the transmission wheel (503); and a plurality of transmission wheels (503) are provided.
6. The phase change energy storage liquid vacuum filling equipment according to claim 4 is characterized in that: The filling assembly (6) comprises a mounting cabinet (601), a mounting plate (602), a material storage tank (603), a first placement rack (604), a filling head (605), a second placement rack (606), a hydraulic rod (607) and a pressing plate (608). The mounting cabinet (601) is arranged outside the mounting base (401), the mounting plate (602) is arranged inside the mounting cabinet (601), the material storage tank (603) is arranged on the top surface of the mounting plate (602), and the mounting plate (60 2) A first placement rack (604) is provided on one side, a filling head (605) is provided on the bottom surface of the first placement rack (604), and the filling head (605) is provided in multiple groups; a second placement rack (606) is provided on one side of the first placement rack (604), and the second placement rack (606) is provided in multiple groups; a hydraulic rod (607) is provided on one side of the second placement rack (606), and the hydraulic rod (607) is provided in two groups; a pressure plate (608) is provided at one end of the hydraulic rod (607).
7. The phase change energy storage liquid vacuum filling equipment according to claim 4 is characterized in that: The capping assembly (7) comprises a placement table (701) and a vibration plate capping machine (702); the placement table (701) is arranged at the other end of the mounting base (401), and the vibration plate capping machine (702) is arranged at one side of the mounting base (401).