Large-angle rotary iron notch drilling machine
By designing a large-angle slewing iron opening machine, using a six-bar structure and a four-link structure, the existing iron opening machine has solved the problems of small rotation angle and cumbersome installation, and achieved large-angle slewing and trajectory adjustment, reducing the equipment's footprint and cost.
Patent Information
- Application Number
- CN202421474511.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing iron opening machine has a small rotation angle, an unadjustable trajectory, a cumbersome installation, a large area of land, and complex pipeline connections, easy to damage, and high cost.
A large-angle rotary iron opening machine is designed, using a rotary arm frame, a rotary arm, a rotary oil cylinder, an elbow plate, and a two-link rod to form a six-bar structure to achieve large-angle rotation; at the same time, a control link and a hanging mechanism are set to form a four-link structure and a hanging rod mechanism group to realize stable movement and trajectory adjustment of the drilling rig feed device.
The large-angle slewing is achieved, the equipment footprint is reduced, the installation process is simplified, the equipment stability and adjustability is improved, the pipeline connection complexity and damage risk are reduced, and the overall cost is reduced.
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Figure CN222795639U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of taphole opening machines, and in particular relates to a large-angle rotary taphole opening machine. Background Art
[0002] The hydraulic taphole opening machine is one of the key equipment in front of the blast furnace. Its function is to open the taphole at a certain angle to ensure that the molten iron flows out smoothly from the channel. At present, the taphole opening machines used in most large and medium-sized blast furnaces on the market are KJT / X taphole opening machines. This type of taphole opening machine is generally a four-bar mechanism, and the rotation is driven by a hydraulic cylinder. The rotation angle is less than 115°, and the running track cannot be adjusted during the rotation process.
[0003] Moreover, the entire rotating mechanism of the KJT / X-type iron mouth opening machine is bolted to the base seat, and the base seat is installed on the plane of the iron-making yard in front of the furnace through anchor bolts. Before installation, the foundation of the iron-making yard needs to be aligned and the anchor bolts need to be grouted once; when the base seat is installed, it is necessary to measure and align it again, and perform secondary grouting, and the foundation installation is cumbersome; and the rotating mechanism of the KJT / X-type iron mouth opening machine is a four-bar mechanism with a small rotation angle; it does not contain a control connecting rod, and the trajectory cannot be adjusted during the rotation process, and it occupies a large area, and it is easy to interfere with the hydraulic mud gun and columns in front of the furnace; the KJT / X-type iron mouth opening machine also has problems such as most pipelines are connected by hoses, there are many types of hoses, which are easy to damage, users need to prepare more spare parts, and the cost is high.
[0004] Therefore, it is urgent to design a large-angle rotary taphole opening machine to solve the problems existing in the existing taphole opening machines.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The purpose of the utility model is to overcome the disadvantages of the prior art and provide a large-angle rotary tapping machine.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] On the one hand, the utility model provides a large-angle rotary tapping machine, comprising:
[0009] A swing arm, one end of which is hinged with a swing arm frame, and the other end is hinged with an adjustment frame, the swing arm frame is fixedly connected with a base seat, and the base seat is fixed on the blast furnace frame column; the swing arm frame is hinged with a toggle plate, the toggle plate is also connected to the swing arm through two connecting rods, and the toggle plate is also connected to a rotary cylinder driving the rotation thereof;
[0010] A control connecting rod, one end of which is hinged to the jib frame, and the other end of which is hinged to the adjustment frame, and the adjustment frame is also connected to a drilling rig feeding device for opening an iron mouth;
[0011] The rotating arm frame, rotating arm, control link and adjusting frame form a four-link structure.
[0012] The rotary oil cylinder drives the toggle plate to rotate, drives the four-bar structure to rotate around the rotating arm frame, and prompts the drilling rig feeding device to move to a suitable position, thereby realizing the iron mouth opening.
[0013] Specifically, the drilling rig feeding device is connected to the adjusting frame via a hanging mechanism, and the hanging mechanism and the adjusting frame are connected in a drawer-like manner and can rotate with each other.
[0014] Specifically, one end of the hanging mechanism is hinged with a tilting cylinder, and the other end is hinged with a drilling rig feeding device. The tilting cylinder is hinged with a hanging rod mechanism group, and the hanging rod mechanism group is hinged with the drilling rig feeding device; the adjusting frame is connected to the middle position of the hanging mechanism; the tilting cylinder drives the hanging rod mechanism group to rotate, thereby driving the drilling rig feeding device to rotate to the iron mouth opening position.
[0015] Specifically, the rotary cylinder is hinged to the rotary arm frame.
[0016] Specifically, the rotating arm frame and the base seat are fixedly connected by a second bolt assembly.
[0017] Specifically, the foundation seat is welded to the blast furnace frame column.
[0018] Specifically, the drilling rig feeding device is connected to the hanging mechanism via a first bolt assembly.
[0019] Specifically, the jib frame, jib, slewing cylinder, toggle plate and two connecting rods form a six-rod structure.
[0020] Specifically, one end of the control link is connected to the swing arm frame through a first shaft, and the other end is connected to the adjustment frame through a second shaft.
[0021] On the other hand, the utility model also provides a method for using a large-angle rotary tapping machine, which specifically includes the following steps:
[0022] First, the rotary cylinder drives the toggle plate to rotate, so that the two-link drive the swing arm to rotate, and the four-link structure rotates around the swing arm frame, and drives the drilling rig feed device to move from the standby position to the working position. Then the tilting cylinder drives the hanging rod mechanism group to rotate, so that the rail beam of the drilling rig feed device rotates to a suitable opening angle, so that the drill bit is aligned with the iron mouth, and the extension of the drill bit is controlled through the on-board pipeline to achieve the iron mouth.
[0023] Then, after the iron mouth is opened, the rotary cylinder drives the toggle plate to rotate in the opposite direction, so that the two-link rod drives the swing arm to rotate in the opposite direction, prompting the four-link structure to rotate in the opposite direction around the swing arm frame, thereby driving the drilling rig feed device to move from the working position to the standby position.
[0024] Compared with the prior art, the technical solution provided by the utility model includes the following beneficial effects:
[0025] The utility model iron mouth machine forms a six-rod structure by arranging a swivel arm frame, a swivel arm, a swivel oil cylinder, a toggle plate and two connecting rods, so that the iron mouth machine has a large swivel angle, which is convenient for arranging the hydraulic mud gun and the cover opening machine in front of the furnace; the utility model forms a four-rod structure by arranging the swivel arm frame, the swivel arm, the control connecting rod and the adjusting frame, so that when the swivel arm drives the drilling rig feeding device to the standby position, it is in a retracted state and occupies a small space; when the swivel arm drives the drilling rig feeding device to the working position, the stability of the drilling rig feeding device is ensured;
[0026] Furthermore, the control connecting rod of the taphole opening machine of the utility model is installed below the rotary mechanism, with a suitable height, which is convenient for installation, disassembly and replacement; because of the control connecting rod, the rotary track can be adjusted according to the conditions in front of the furnace to meet the requirements of on-site layout;
[0027] Furthermore, the standby position of the taphole opening machine of the utility model is far away from the taphole, which effectively avoids heat radiation in front of the furnace and prolongs the service life of the equipment; at the same time, it is convenient to arrange the automatic rod changing machine in front of the furnace to realize the automatic replacement of drill rods.
[0028] Furthermore, the base of the taphole opening machine of the utility model is welded on the frame column in front of the furnace, and the rotary mechanism of the taphole opening machine and the base are connected by bolts, so the base is easy to install;
[0029] Furthermore, the taphole opening machine of the utility model adopts multiple rotary joints for piping, which reduces the number of hoses, and the pipelines on the machine are arranged in an orderly manner, and the pipelines are easy to distinguish and replace; BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings herein are incorporated into and constitute a part of this specification, and together with the description, are used to explain the principles of the present utility model.
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0032] Figure 1 It is a structural schematic diagram of the utility model;
[0033] Figure 2 It is a structural schematic diagram of the hanging mechanism of the utility model;
[0034] Figure 3 It is a schematic diagram of the base of the utility model being welded to the frame column of a blast furnace;
[0035] Figure 4This is a schematic diagram of the installation structure of the rotary oil cylinder of the utility model;
[0036] Figure 5 This is a schematic diagram of the structure of the adjustment frame of the utility model;
[0037] Figure 6 It is a schematic diagram of the rotating arm structure of the utility model.
[0038] Among them: 1 is the drilling rig feeding device; 1.1 is the first bolt assembly; 1.2 is the rail beam; 1.3 is the drill bit; 2 is the hanging mechanism; 2.1 is the tilting cylinder; 2.2 is the hanging rod mechanism group; 3 is the control connecting rod; 3.1 is the first axis; 3.2 is the second axis; 4 is the rotating mechanism; 4.1 is the second bolt assembly; 4.2 is the jib frame; 4.3 is the jib; 4.4 is the slewing cylinder; 4.5 is the adjusting frame; 4.6 is the toggle plate; 4.7 is the second connecting rod; 5 is the base; 6 is the onboard pipeline. DETAILED DESCRIPTION
[0039] Here, exemplary embodiments will be described in detail, and examples thereof are shown in the accompanying drawings. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present utility model. Instead, they are only examples consistent with some aspects of the present utility model as detailed in the attached claims.
[0040] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0041] Example
[0042] This embodiment provides a large-angle rotary tapping machine. Figure 1 , 6 As shown, including:
[0043] A swing arm 4.3, one end of which is hinged to a swing arm frame 4.2, and the other end is hinged to an adjustment frame 4.5, the swing arm frame 4.2 is fixedly connected to a base 5, and the base 5 is fixed to a blast furnace frame column; the swing arm frame 4.2 is hinged to a toggle plate 4.6, the toggle plate 4.6 is also connected to the swing arm 4.3 through two connecting rods 4.7, and the toggle plate 4.6 is also connected to a rotary cylinder 4.4 for driving the rotation thereof;
[0044] A control link 3, one end of which is hinged to a tumbler frame 4.2, and the other end of which is hinged to an adjustment frame 4.5, wherein the adjustment frame 4.5 is also connected to a drilling rig feed device 1 for opening an iron hole;
[0045] The rotating arm frame 4.2, the rotating arm 4.3, the control link 3 and the adjusting frame 4.5 form a four-link structure. Figure 4 As shown;
[0046] The rotary oil cylinder 4.4 drives the toggle plate 4.6 to rotate, driving the four-bar structure to rotate around the rotating arm frame 4.2, prompting the drilling rig feeding device 1 to move to a suitable position, thereby realizing the iron mouth opening.
[0047] Specifically, the drilling rig feeding device 1 is connected to the adjustment frame 4.5 through the hanging mechanism 2, and the hanging mechanism 2 and the adjustment frame 4.5 are connected in a drawer-like manner and can rotate with each other, see Figure 5 shown.
[0048] Specifically, one end of the hanging mechanism 2 is hinged with a tilting cylinder 2.1, and the other end is hinged with the drilling rig feed device 1. The tilting cylinder 2.1 is hinged with a hanging rod mechanism group 2.2, and the hanging rod mechanism group 2.2 is hinged with the drilling rig feed device 1; the adjusting frame 4.5 is connected to the middle position of the hanging mechanism 2; the tilting cylinder 2.1 drives the hanging rod mechanism group 2.2 to rotate, thereby driving the drilling rig feed device 1 to rotate to the opening iron mouth position, see Figure 2 shown.
[0049] Specifically, the rotary cylinder 4.4 is hinged to the rotary arm frame 4.2.
[0050] Specifically, the rotating arm frame 4.2 is fixedly connected to the base seat 5 via a second bolt assembly 4.1.
[0051] Specifically, the base 5 is welded on the blast furnace frame column by the user on site, see Figure 3 shown.
[0052] Specifically, the drilling rig feeding device 1 is connected to the hanging mechanism 2 via a first bolt assembly 1.1.
[0053] Specifically, the slewing arm frame 4.2, the slewing arm 4.3, the slewing oil cylinder 4.4, the toggle plate 4.6, and the two connecting rods 4.7 form a six-rod structure.
[0054] Specifically, one end of the control link 3 is connected to the swing arm frame 4.2 through the first shaft 3.1, and the other end is connected to the adjustment frame 4.5 through the second shaft 3.2.
[0055] The rotating angle of the middle transfer arm 4.3 of the utility model from the standby position to the working position can reach 170 degrees; the iron mouth machine adopts multiple rotating joints for piping, which reduces the number of hoses, and the pipelines on the machine are arranged in an orderly manner, and the pipelines are easy to distinguish and replace.
[0056] On the other hand, see Figure 1 As shown, this embodiment also provides a method for using a large-angle rotary tapping machine, which specifically includes the following steps:
[0057] First, the rotary cylinder 4.4 drives the toggle plate 4.6 to rotate, so that the two connecting rods 4.7 drive the swing arm 4.3 to rotate, and the four-link structure is caused to rotate around the swing arm frame 4.2, and the drilling rig feed device 1 is driven to move from the standby position to the working position, and then the tilting cylinder 2.1 drives the hanging rod mechanism group 2.2 to rotate, so that the rail beam 1.2 of the drilling rig feed device 1 is rotated to a suitable opening angle, so that the drill bit 1.3 is aligned with the iron mouth, and the extension of the drill bit 1.3 is controlled by the on-board pipeline 6, so as to realize the opening of the iron mouth;
[0058] Then, after the iron mouth is opened, the rotary cylinder 4.4 drives the toggle plate 4.6 to rotate in the opposite direction, so that the two connecting rods 4.7 drive the swing arm 4.3 to rotate in the opposite direction, and the four-link structure rotates in the opposite direction around the swing arm frame 4.2, thereby driving the drilling rig feeding device 1 to move from the working position to the standby position.
[0059] The above description is only a specific embodiment of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention.
[0060] It should be understood that the present invention is not limited to the above-described contents, and various modifications and changes can be made without departing from its scope. The scope of the present invention is limited only by the appended claims.
Claims
1. A large-angle rotary tapping machine, characterized in that: include: A swing arm (4.3), one end of the swing arm (4.3) is hinged to a swing arm frame (4.2), and the other end is hinged to an adjustment frame (4.5), the swing arm frame (4.2) is fixedly connected to a base seat (5), and the base seat (5) is fixed on a blast furnace frame column; the swing arm frame (4.2) is hinged to a toggle plate (4.6), the toggle plate (4.6) is also connected to the swing arm (4.3) through two connecting rods (4.7), and the toggle plate (4.6) is also connected to a rotary oil cylinder (4.4) for driving the toggle plate (4.6) to rotate; A control connecting rod (3), one end of which is hinged to the swing arm frame (4.2), and the other end of which is hinged to the adjustment frame (4.5), and the adjustment frame (4.5) is also connected to a drilling rig feeding device (1) for opening an iron hole; The rotating arm frame (4.2), the rotating arm (4.3), the control connecting rod (3) and the adjusting frame (4.5) form a four-link structure. The rotary oil cylinder (4.4) drives the toggle plate (4.6) to rotate, driving the four-link structure to rotate around the rotating arm frame (4.2), prompting the drilling rig feeding device (1) to move to a suitable position, thereby realizing the iron mouth opening.
2. The large-angle rotary tapping machine according to claim 1, characterized in that: The drilling rig feeding device (1) is connected to the adjustment frame (4.5) via a hanging mechanism (2); the hanging mechanism (2) and the adjustment frame (4.5) are connected in a drawer-like manner and can rotate relative to each other.
3. The large-angle rotary tapping machine according to claim 2, characterized in that: One end of the hanging mechanism (2) is hinged to a tilting cylinder (2.1), and the other end is hinged to a drilling rig feed device (1); the tilting cylinder (2.1) is hinged to a hanging rod mechanism group (2.2), and the hanging rod mechanism group (2.2) is hinged to the drilling rig feed device (1); the adjustment frame (4.5) is connected to the middle position of the hanging mechanism (2); the tilting cylinder (2.1) drives the hanging rod mechanism group (2.2) to rotate, thereby driving the drilling rig feed device (1) to rotate to the iron mouth opening position.
4. The large-angle rotary tapping machine according to claim 1, characterized in that: The rotary oil cylinder (4.4) is hinged to the rotary arm frame (4.2).
5. The large-angle rotary tapping machine according to claim 1, characterized in that: The rotating arm frame (4.2) and the base seat (5) are fixedly connected via a second bolt assembly (4.1).
6. The large-angle rotary tapping machine according to claim 1, characterized in that: The base seat (5) is welded to the blast furnace frame column.
7. The large-angle rotary tapping machine according to claim 1, characterized in that: The drilling rig feeding device (1) is connected to the hanging mechanism (2) via a first bolt assembly (1.1).
8. The large-angle rotary tapping machine according to claim 1, characterized in that: The rotating arm frame (4.2), the rotating arm (4.3), the rotary oil cylinder (4.4), the toggle plate (4.6) and the two connecting rods (4.7) form a six-rod structure.
9. The large-angle rotary tapping machine according to claim 1, characterized in that: One end of the control connecting rod (3) is connected to the rotating arm frame (4.2) via a first shaft (3.1), and the other end is connected to the adjusting frame (4.5) via a second shaft (3.2).