Building floor prepared from foam concrete

By setting hollow grooves and foam concrete layers in the precast concrete slab, and using the snap structure of polyethylene foam board and connecting components, the problem of position offset of the foam board is solved, and the insulation and sound insulation of the precast concrete slab is improved.

CN222796825UActive Publication Date: 2025-04-25JIAXING HONGLI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421650236.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-25
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing precast concrete slabs are prone to shifting the position of foam boards during the pouring process, resulting in breakage of the insulation layer and the formation of voids, reducing the insulation and sound insulation effect.

Method used

By setting hollow grooves and foam concrete layers in the concrete prefabricated panels and using the snap structure of polyethylene foam boards and connecting components, ensure that the foam boards are fixed in the design position during the pouring process.

Benefits of technology

It effectively avoids the position shift of the foam board, ensures the integrity and stability of the precast concrete board, and improves the thermal insulation and sound insulation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a building floor made of foam concrete, which comprises a concrete precast slab, the concrete precast slab comprises a solid concrete layer, the inner side of the solid concrete layer is provided with a hollow groove, and the inner side of the hollow groove is provided with a foam concrete layer. Two polyethylene foam plates are tightly connected in an overlapped mode through the connecting grooves in one sides of the polyethylene foam plates, meanwhile, the first clamping rods, the second clamping rods, the fixing tightening latches and the fixing holes in the connecting assemblies are used in a matched mode, the two adjacent polyethylene foam plates are tightly buckled, and therefore the polyethylene foam plates are tightly connected in an overlapped mode. After the distances among the four groups of polyethylene foam plates are adjusted, the four groups of polyethylene foam plates are connected into a whole by utilizing the positioning blocks and the binding strips, so that the polyethylene foam plates are fixed in the prefabricated plate as a whole, and the situation that the whole production structure is damaged due to the fact that the positions of the foam plates deviate during pouring is avoided; therefore, the integrity and the stability of the precast concrete slab are kept, and the continuity and the integrity of the whole are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of building floor slab production, in particular to a building floor slab prepared by using foam concrete. Background Art

[0002] Precast concrete panels that can be used for building floors, referred to as precast panels, were a common form of floor panels in early 20th century buildings and are also a common precast component in modern buildings. Precast concrete panels refer to concrete panels that are prefabricated and reinforced in a prefabrication yard or production plant, and then transported to the construction site for installation. They are produced in a factory manner, through mold forming, processing reinforcement and sufficient maintenance. They are made with the characteristics of high strength, stable quality, light weight and easy construction.

[0003] The precast concrete panels used in existing building floors are mixed with special foam boards and foam concrete. While reducing the weight of the floor, the closed-cell structure can reduce heat loss, maintain a relatively stable temperature inside the building, and reduce noise propagation to a certain extent. However, in the existing production process of precast concrete panels, due to the light weight of the foam boards themselves, the position of the foam boards is easily shifted during the pouring of concrete, destroying the overall production structure. If the foam boards are shifted or damaged, the insulation layer will be broken or have gaps, thereby reducing the insulation effect. At the same time, it will also destroy the continuity of the sound insulation layer, resulting in a decrease in the sound insulation effect. Utility Model Content

[0004] The purpose of the utility model is to provide a building floor slab prepared by using foam concrete to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A building floor slab prepared by using foamed concrete comprises a precast concrete slab, wherein the precast concrete slab comprises a solid concrete layer, a hollow groove is arranged inside the solid concrete layer, a foamed concrete layer is arranged inside the hollow groove, and an integrated component is fixedly connected to the inside of the hollow groove;

[0007] The integration component comprises a polyethylene foam plate, a surface of one side of the polyethylene foam plate is provided with a connection groove, and two connection grooves are provided and are symmetrically distributed.

[0008] Furthermore, a fixing hole is opened on one side surface of the polyethylene foam board, and two fixing holes are provided and arranged on the same horizontal line. Two polyethylene foam boards are stacked together as a group, and a total of four groups of polyethylene foam boards are provided. A connecting component is snap-connected between every two groups of polyethylene foam boards.

[0009] Further, the connecting assembly includes a first locking rod, a side surface of the first locking rod is fixedly connected to a rotating ring, a side surface of the rotating ring is fixedly connected to a second locking rod, the first locking rod and the second locking rod are staggered with each other, a side surface of the rotating ring is fixedly connected to an adjusting screw, a side surface of the adjusting screw is movably connected to an adjusting ring, and a side surface of the adjusting ring is provided with a convergence groove.

[0010] Furthermore, two first engaging rods are provided and are symmetrically distributed, two second engaging rods are provided and are symmetrically distributed, two adjusting screws are provided and are symmetrically distributed, and the two adjusting screws are respectively provided at two ends of the adjusting ring.

[0011] Furthermore, the lower ends of the first engaging rod and the second engaging rod are fixedly connected to a lower clamping plate, a bottom groove is provided on one side surface of the lower clamping plate, the upper ends of the first engaging rod and the second engaging rod are fixedly connected to an upper clamping plate, a fixed bolt rod is movably connected to one side surface of the upper clamping plate, and one end of the fixed bolt rod is movably connected to the inside of the bottom groove.

[0012] Furthermore, positioning blocks are provided between the four groups of polyethylene foam plates, and four sides of the positioning blocks are fixedly connected with tightening strips, and one end of the tightening strip is snap-connected to the inside of the tightening groove.

[0013] Furthermore, a metal bottom plate is arranged on the inner side of the hollow groove, metal distribution ribs are arranged on the inner side of the metal bottom plate, and a hollow groove is opened on one side surface of the metal distribution ribs.

[0014] Compared with the prior art, the utility model provides a building floor slab prepared by using foamed concrete, which has the following beneficial effects:

[0015] 1. The utility model uses a connection groove on one side of the polyethylene foam board to tightly overlap and connect two polyethylene foam boards, and at the same time, uses the first clamping rod, the second clamping rod, the fixing bolt rod and the fixing hole in the connection assembly to tightly buckle two adjacent groups of polyethylene foam boards, and after adjusting the spacing between the four groups of polyethylene foam boards, uses the positioning block and the tightening strip to connect the four groups of foam boards into a whole, and then fixes them as a whole inside the casting mold groove, so as to fix the position of the polyethylene foam board inside the precast board as a whole, avoid the position deviation of the foam board during casting, and damage the overall production structure, ensure that it is kept in the designed position during the concrete pouring process, avoid structural deformation or voids caused by position deviation, thereby maintaining the integrity and stability of the precast concrete board, ensuring the overall continuity and integrity, and improving the thermal insulation effect and sound insulation effect of the precast concrete board;

[0016] 2. The utility model ties and connects the metal bottom plate, metal distribution ribs and polyethylene foam plate, wraps the whole with foam concrete on the outside and casts it, and then wraps it on the outermost side with solid concrete and casts it, so that the whole has the characteristics of high strength and stable quality, which facilitates the expansion of its application scope and improves its practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a right-side perspective;

[0018] Figure 2 This is a schematic cross-sectional view of the three-dimensional structure of the utility model from the right side viewing angle;

[0019] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of the utility model from a left-side viewing angle;

[0020] Figure 4 This is the first schematic diagram of the three-dimensional structure of some components of the utility model;

[0021] Figure 5 This is a second schematic diagram of the three-dimensional structure of some components of the utility model;

[0022] Figure 6 This is a schematic diagram of the three-dimensional structure of some components of the utility model from an upward viewing angle;

[0023] Figure 7 It is a schematic diagram of the exploded three-dimensional structure of some components of the utility model.

[0024] In the figure: 1. Precast concrete slab; 2. Solid concrete layer; 3. Hollow groove; 4. Foam concrete layer; 5. Metal bottom plate; 6. Metal distribution ribs; 7. Integration component; 8. Hollow groove; 9. Polyethylene foam board; 10. Connection groove; 11. Fixing hole; 12. Positioning block; 13. Clamping strip; 14. Connection component; 15. First clamping rod; 16. Second clamping rod; 17. Rotating ring; 18. Adjusting screw; 19. Adjusting ring; 20. Lower clamping plate; 21. Bottom groove; 22. Upper clamping plate; 23. Fixing bolt rod; 24. Clamping groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The utility model provides a technical solution: a building floor slab prepared by using foam concrete, comprising a precast concrete slab 1, the precast concrete slab 1 comprising a solid concrete layer 2, a hollow groove 3 is arranged inside the solid concrete layer 2, a foam concrete layer 4 is arranged inside the hollow groove 3, and an integration component 7 is fixedly connected to the inside of the hollow groove 3;

[0028] The integration component 7 includes a polyethylene foam plate 9, and a connecting groove 10 is opened on one side surface of the polyethylene foam plate 9. Two connecting grooves 10 are provided and are symmetrically distributed. One side of the polyethylene foam plate 9 at the lower end is snapped into the connecting groove 10 on one side of the polyethylene foam plate 9 at the upper end, thereby realizing the overlapping connection of the two polyethylene foam plates 9.

[0029] A fixing hole 11 is opened on one side surface of the polyethylene foam board 9. There are two fixing holes 11 and they are arranged on the same horizontal line. Two polyethylene foam boards 9 are stacked together as a group. There are four groups of polyethylene foam boards 9 in total. A connecting component 14 is snap-connected between every two groups of polyethylene foam boards 9. The fixing hole 11 is used to fix the snap of the bolt rod 23.

[0030] The connecting assembly 14 includes a first locking rod 15, one side surface of the first locking rod 15 is fixedly connected to a rotating ring 17, one side surface of the rotating ring 17 is fixedly connected to a second locking rod 16, the first locking rod 15 and the second locking rod 16 are arranged alternately, one side surface of the rotating ring 17 is fixedly connected to an adjusting screw 18, one side surface of the adjusting screw 18 is movably connected to an adjusting ring 19, one side surface of the adjusting ring 19 is provided with a convergence groove 24, rotating the adjusting ring 19 can achieve synchronous adjustment of the adjusting screws 18 on both sides, and the lengths of the two adjusting screws 18 inside the adjusting ring 19 are always equal.

[0031] Two first engaging rods 15 are provided and are symmetrically distributed, two second engaging rods 16 are provided and are symmetrically distributed, two adjusting screws 18 are provided and are symmetrically distributed, and the two adjusting screws 18 are respectively provided at both ends of the adjusting ring 19. The angle between the first engaging rod 15 and the second engaging rod 16 can be adjusted, and the distance between the two ends of the first engaging rod 15 and the second engaging rod 16 will also change accordingly during adjustment.

[0032] The lower ends of the first engaging rod 15 and the second engaging rod 16 are fixedly connected to a lower clamping plate 20, and a bottom groove 21 is provided on one side surface of the lower clamping plate 20. The upper ends of the first engaging rod 15 and the second engaging rod 16 are fixedly connected to an upper clamping plate 22, and a fixing bolt rod 23 is movably connected to one side surface of the upper clamping plate 22, and one end of the fixing bolt rod 23 is movably connected to the inside of the bottom groove 21. The first engaging rod 15 and the second engaging rod 16 have the same length, and the upper clamping plate 22 and the lower clamping plate 20 are always on the same vertical line.

[0033] A positioning block 12 is arranged between the four groups of polyethylene foam plates 9, and a tightening strip 13 is fixedly connected to the four sides of the positioning block 12. One end of the tightening strip 13 is snap-connected to the inside of the tightening groove 24. The tightening strip 13 is used to tighten the connecting components 14 and fix the distance between them.

[0034] A metal base plate 5 is provided on the inner side of the hollow groove 3, and a metal distribution rib 6 is provided on the inner side of the metal base plate 5. One side of the positioning block 12 and one side of the metal distribution rib 6 are bundled and connected by iron wire. The metal distribution rib 6 and the metal base plate 5 are also bundled and connected at multiple points by iron wire. A hollow groove 8 is opened on the surface of one side of the metal distribution rib 6. The hollow groove 8 provides sufficient space requirements for the connection between the tightening strip 13 and the connecting component 14.

[0035] Working principle: Please refer to Figure 1-Figure 7As shown, when the utility model is being molded, the second polyethylene foam board 9 is placed on the upper end of the first polyethylene foam board 9 through the connecting groove 10 on one side of the polyethylene foam board 9. After the two polyethylene foam boards 9 are tightly overlapped and connected, the first clamping rod 15, the second clamping rod 16, the fixing bolt rod 23 and the fixing hole 11 in the connecting assembly 14 are used in cooperation to tightly buckle the two adjacent groups of polyethylene foam boards 9. The upper clamping plate 22 at the upper ends of the first clamping rod 15 and the second clamping rod 16 is buckled on the upper end of the second polyethylene foam board 9, and the lower clamping plate 20 at the lower ends of the first clamping rod 15 and the second clamping rod 16 is buckled on the lower end of the first polyethylene foam board 9. The bottom groove 21 opened on one side of the lower clamping plate 20 is aligned with the fixing hole 11 on one side of the polyethylene foam board 9, and then the fixing bolt rod 23 is passed through the upper clamping plate 22 from the upper end, the fixing holes 11 on one side of the two layers of polyethylene foam boards 9 in sequence. , so that it is finally buckled in the inside of the bottom groove 21, and rotating the adjusting ring 19 can realize synchronous adjustment of the adjusting screws 18 on both sides. The lengths of the two adjusting screws 18 inside the adjusting ring 19 are always equal. After adjusting the spacing between the four groups of polyethylene foam boards 9, the positioning blocks 12 and the tie strips 13 are used to connect the four groups of foam boards into a whole. Then, the metal bottom plate 5, the metal distribution ribs 6 and the polyethylene foam board 9 are tied and connected to each other, and the whole is placed in the casting trough in reverse, and foam concrete is poured into the casting trough. After pouring, the remaining bubbles in the foam concrete are driven out by an oscillating device, and the foam concrete is used to wrap the whole and cast it to form a foam concrete layer 4. Then, it is wrapped with solid concrete on the outermost side and cast to form a solid concrete layer 2. The whole has the characteristics of high strength and stable quality, which improves the overall practicality.

Claims

1. A building floor slab prepared using foamed concrete, comprising a precast concrete slab (1), characterized in that: The precast concrete panel (1) comprises a solid concrete layer (2), a hollow groove (3) is arranged on the inner side of the solid concrete layer (2), a foamed concrete layer (4) is arranged on the inner side of the hollow groove (3), and an integrated component (7) is fixedly connected to the inner side of the hollow groove (3); The integration component (7) comprises a polyethylene foam plate (9), one side surface of the polyethylene foam plate (9) is provided with a connection groove (10), and two connection grooves (10) are provided and are symmetrically distributed.

2. A building floor slab prepared using foamed concrete according to claim 1, characterized in that: A fixing hole (11) is provided on one side surface of the polyethylene foam plate (9), two fixing holes (11) are provided and are arranged on the same horizontal line, two polyethylene foam plates (9) are stacked together to form a group, and a total of four groups of polyethylene foam plates (9) are provided, and a connecting component (14) is snap-connected between every two groups of polyethylene foam plates (9).

3. A building floor slab prepared using foamed concrete according to claim 2, characterized in that: The connecting assembly (14) comprises a first engaging rod (15), a side surface of the first engaging rod (15) is fixedly connected to a rotating ring (17), a side surface of the rotating ring (17) is fixedly connected to a second engaging rod (16), the first engaging rod (15) and the second engaging rod (16) are arranged alternately, a side surface of the rotating ring (17) is fixedly connected to an adjusting screw (18), a side surface of the adjusting screw (18) is movably connected to an adjusting ring (19), and a side surface of the adjusting ring (19) is provided with a convergence groove (24).

4. The building floor slab prepared by using foamed concrete according to claim 3, characterized in that: Two first engaging rods (15) are provided and are symmetrically distributed, two second engaging rods (16) are provided and are symmetrically distributed, two adjusting screw rods (18) are provided and are symmetrically distributed, and the two adjusting screw rods (18) are respectively provided at two ends of the adjusting ring (19).

5. The building floor slab prepared by using foamed concrete according to claim 4, characterized in that: The lower ends of the first engaging rod (15) and the second engaging rod (16) are fixedly connected to a lower clamping plate (20), and a bottom groove (21) is provided on one side surface of the lower clamping plate (20); the upper ends of the first engaging rod (15) and the second engaging rod (16) are fixedly connected to an upper clamping plate (22), and a fixed bolt rod (23) is movably connected to one side surface of the upper clamping plate (22), and one end of the fixed bolt rod (23) is movably connected to the inside of the bottom groove (21).

6. The building floor slab prepared by using foamed concrete according to claim 5, characterized in that: A positioning block (12) is arranged between the four groups of polyethylene foam plates (9), and a tightening strip (13) is fixedly connected to the four sides of the positioning block (12), and one end of the tightening strip (13) is snap-connected to the inside of the tightening groove (24).

7. The building floor slab prepared by using foamed concrete according to claim 1, characterized in that: A metal bottom plate (5) is arranged on the inner side of the hollow groove (3), a metal distribution rib (6) is arranged on the inner side of the metal bottom plate (5), and a hollow groove (8) is provided on one side surface of the metal distribution rib (6).