Precise control mechanism for stretching oil separation process

By designing a precise control mechanism for the stretching oil division process in the hydraulic system of the forging press, the cooling water tank and mechanical driving are used to improve the cooling effect of the hydraulic oil, the problem of rising hydraulic oil temperature is solved, and higher control accuracy and system reliability are achieved.

CN222797827UActive Publication Date: 2025-04-25CHIZHOU SUMEI NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421687309.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-25
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the long-term use of the forging machine, the hydraulic system generates friction heat and energy loss, resulting in an increase in the hydraulic oil temperature, affecting the control accuracy.

Method used

A precise control mechanism for the tensile oil division process is designed, including oil line pipes, cooling mechanisms and temperature sensors. The cooling mechanism consists of a cooling water tank, a driving motor, a gear and a sleeve. The length and flow time of the oil line pipe are increased by mechanical driving and winding rods, thereby improving the cooling effect of hydraulic oil.

Benefits of technology

It effectively reduces the temperature of hydraulic oil, improves control accuracy, extends the service life of the oil pipeline, and is suitable for different speed requirements.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of forging press oil way control, and particularly relates to a precise control mechanism for a stretching oil separation process, which comprises a control block with an oil way control function, an oil way pipe is mounted on the surface of the control block, and a cooling mechanism is mounted on the outer surface of the oil way pipe. According to the stretching oil sub-procedure precise control mechanism, the cooling mechanism is installed on the surface of the oil way pipe, hydraulic oil in the oil way pipe is cooled through a cooling water tank in the cooling mechanism, and a sleeve and a winding rod are installed in the cooling water tank to wind the oil way pipe, so that the length of the oil way pipe in the cooling water tank is increased; according to the hydraulic oil cooling device, the cooling water tank is arranged in the oil way pipe and is in a spiral winding shape, so that the flowing time of hydraulic oil in the cooling water tank is prolonged, the cooling effect on the hydraulic oil in the oil way pipe is improved, different oil way pipes are wound to different degrees through gears and sleeves of different specifications, and therefore the cooling mechanism can conveniently cool the hydraulic oil to different degrees.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil circuit control of forging machines, in particular to a precise control mechanism for a stretching oil separation process. Background Art

[0002] The hydraulic material testing machine oil circuit control block (Announcement No.: CN2665702Y) disclosed on the Chinese patent website solves the problem that the traditional hydraulic material testing machine oil circuit adopts a variable pump system or a full-flow high-pressure system. The variable pump system has the disadvantages of high cost and high pressure, but still has the following problems:

[0003] In actual use, especially in the use of forging presses, due to the long-term use of the forging press, the hydraulic system will generate a large amount of friction heat and internal energy loss during operation, resulting in an increase in the temperature of the hydraulic oil. In addition, the actual oil temperatures of different pipelines in the forging press are different, which in turn affects the control block's precise control of the hydraulic oil, making it inconvenient to use. Utility Model Content

[0004] Based on the technical problem that the existing forging machine oil circuit is not convenient for cooling, the utility model proposes a precise control mechanism for the stretching oil separation process.

[0005] The utility model proposes a precise control mechanism for a stretching oil separation process, comprising a control block with an oil circuit control function, an oil circuit pipe is installed on the surface of the control block, a cooling mechanism is installed on the outer surface of the oil circuit pipe, the cooling mechanism comprises a cooling water tank, an insertion hole is opened on the upper surface of the cooling water tank, the oil circuit pipe is inserted into the interior of the cooling water tank through the insertion hole, the oil circuit pipe is U-shaped, and the oil circuit pipe is set as an overlong elastic hose, so that the oil circuit pipe is convenient to be rolled up and reset into the cooling water tank, and a temperature sensor is installed in the control block, so that the temperature of the hydraulic oil in the oil circuit pipe is convenient to monitor.

[0006] Preferably, a driving motor is fixedly connected to the upper surface of the cooling water tank, and a rotating shaft is drivingly connected to the output shaft surface of the driving motor, and the rotating shaft is located inside the cooling water tank.

[0007] Through the above technical solution, the driving motor is used to provide power for the rotating shaft, so that the rotating shaft can be mechanically driven. The driving motor can also be connected to the control unit of the control block by signal, so that the driving motor can be controlled.

[0008] Preferably, a gear is fixedly sleeved on the lower end surface of the rotating shaft, and a plurality of the gears are distributed in a linear array on the surface of the rotating shaft.

[0009] Through the above technical solution, the different specifications of the multiple gears are utilized, thereby facilitating the application of the needs of different rotation speeds.

[0010] Preferably, the inner bottom wall of the cooling water tank is rotatably connected to a sleeve via a bearing, the gear is located inside the sleeve, the inner wall of the sleeve is provided with latch teeth, and the inner wall of the sleeve is meshed with the outer surface of the gear via the latch teeth.

[0011] Through the above technical solution, a plurality of sleeves are respectively meshed with gears of different specifications, thereby making the rotation speeds of the plurality of sleeves inconsistent.

[0012] Preferably, adjacent ends of adjacent sleeves are rotatably connected via bearings, a winding rod is fixedly connected to the outer surface of the sleeve, and the surface of the oil pipe is wound around the surface of the winding rod.

[0013] Through the above technical scheme, the sleeve is used to drive the oil pipe to be wound through the winding rod, so as to increase the flow time of the hydraulic oil in the cooling water tank, and the sleeve is arranged to wrap the gear and the rotating shaft so that the specification of the sleeve is larger, thereby avoiding excessive folding of the lower end of the oil pipe and affecting the delivery of the hydraulic oil.

[0014] Preferably, a cooling water pipe is installed on the side wall surface of the cooling water tank, the interior of the cooling water pipe is connected to the interior of the cooling water tank, and a water pump is installed at the end of one of the cooling water pipes.

[0015] Through the above technical solution, the cooling water in the cooling water tank is transported by the cooling water pipe, so as to maintain the low temperature in the cooling water tank. The liquid level in the cooling water tank can also be adjusted by the cooling water pipe, thereby changing the cooling effect on the oil pipe.

[0016] The beneficial effects of the present invention are:

[0017] A cooling mechanism is installed on the surface of the oil pipe, the cooling water tank in the cooling mechanism is used to cool the hydraulic oil in the oil pipe, and a sleeve and a winding rod are installed in the cooling water tank to wind the oil pipe, so that the length of the oil pipe in the cooling water tank is increased and spirally wound, thereby increasing the flow time of the hydraulic oil in the cooling water tank, thereby improving the cooling effect of the hydraulic oil in the oil pipe, and different oil pipes are wound to different degrees by gears and sleeves of different specifications, so that the cooling mechanism can easily cool the hydraulic oil to different degrees. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of a precise control mechanism for a stretching oil separation process proposed by the utility model;

[0019] Figure 2 This is a cross-sectional view of the cooling water tank structure of a stretching oil separation process precision control mechanism proposed by the utility model

[0020] Figure 3 This is a three-dimensional diagram of the sleeve structure of a precise control mechanism for a stretching oil separation process proposed by the utility model;

[0021] Figure 4 This is a cross-sectional view of the sleeve structure of a precise control mechanism for a stretching oil separation process proposed by the utility model.

[0022] In the figure: 1. control block; 2. oil pipe; 3. cooling water tank; 31. driving motor; 32. rotating shaft; 33. gear; 34. sleeve; 35. winding rod; 4. cooling water pipe; 5. water pump. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-Figure 4 A precise control mechanism for a stretching oil separation process comprises a control block 1 with an oil circuit control function, an oil circuit pipe 2 is installed on the surface of the control block 1, a cooling mechanism is installed on the outer surface of the oil circuit pipe 2, the cooling mechanism comprises a cooling water tank 3, an insertion hole is opened on the upper surface of the cooling water tank 3, the oil circuit pipe 2 is inserted into the cooling water tank 3 through the insertion hole, the oil circuit pipe 2 is U-shaped, and the oil circuit pipe 2 is set as an overlong elastic hose, so that the oil circuit pipe 2 is easy to be rolled up and reset into the cooling water tank 3, and a temperature sensor is installed in the control block 1, so that the hydraulic oil temperature in the oil circuit pipe 2 can be monitored.

[0025] In order to drive the gear 33, a driving motor 31 is fixedly connected to the upper surface of the cooling water tank 3, and the output shaft surface of the driving motor 31 is transmission-connected to the rotating shaft 32. The rotating shaft 32 is located inside the cooling water tank 3. The driving motor 31 is used to provide power for the rotating shaft 32, so that it is convenient to mechanically drive the rotating shaft 32. The driving motor 31 can also be connected to the control unit of the control block 1 by signal, so as to facilitate the control of the driving motor 31. A gear 33 is fixedly sleeved on the lower end surface of the rotating shaft 32, and multiple gears 33 are distributed in a linear array on the surface of the rotating shaft 32. The different specifications of the multiple gears 33 are used to facilitate the needs of different rotation speeds.

[0026] In order to wind the oil pipe 2, a sleeve 34 is rotatably connected to the inner bottom wall of the cooling water tank 3 through a bearing, the gear 33 is located inside the sleeve 34, and the inner wall of the sleeve 34 is provided with a latching tooth. The inner wall of the sleeve 34 meshes with the outer surface of the gear 33 through the latching tooth, and multiple sleeves 34 are respectively meshed with gears 33 of different specifications, so that the rotation speeds of the multiple sleeves 34 are inconsistent, and the adjacent ends of adjacent sleeves 34 are rotatably connected through a bearing, and a winding rod 35 is fixedly connected to the outer surface of the sleeve 34. The surface of the oil pipe 2 is wound around the surface of the winding rod 35, and the sleeve 34 is used to drive the oil pipe 2 to be wound through the winding rod 35, so as to increase the flow time of the hydraulic oil in the cooling water tank 3, and the sleeve 34 is provided to wrap the gear 33 and the rotating shaft 32, so that the specification of the sleeve 34 is larger, thereby avoiding excessive folding of the lower end of the oil pipe 2 and affecting the delivery of the hydraulic oil.

[0027] By installing a cooling mechanism on the surface of the oil pipe 2, the cooling water tank 3 in the cooling mechanism is used to cool the hydraulic oil in the oil pipe 2, and a sleeve 34 and a winding rod 35 are installed in the cooling water tank 3 to wind the oil pipe 2, so that the length of the oil pipe 2 in the cooling water tank 3 is increased and spirally wound, thereby increasing the flow time of the hydraulic oil in the cooling water tank 3, thereby improving the cooling effect of the hydraulic oil in the oil pipe 2, and different specifications of gears 33 and sleeves 34 are used to wind different oil pipes 2 to different degrees, so that the cooling mechanism can facilitate cooling the hydraulic oil to different degrees.

[0028] A cooling water pipe 4 is installed on the side wall surface of the cooling water tank 3. The interior of the cooling water pipe 4 is connected to the interior of the cooling water tank 3. A water pump 5 is installed at the end of one of the cooling water pipes 4. The cooling water pipe 4 is used to transport the cooling water in the cooling water tank 3, so as to maintain the low temperature in the cooling water tank 3. The liquid level height in the cooling water tank 3 can also be adjusted by the cooling water pipe 4, thereby changing the cooling effect on the oil pipe 2.

[0029] Working principle:

[0030] When in use, the specifications of multiple sleeves 34 and gears 33 are set according to the cooling requirements of each oil pipe 2, and the water pump 5 is started. The water pump 5 delivers cooling water to the cooling water tank 3 through the cooling water pipe 4, and the middle section of the oil pipe 2 is immersed in the cooling water and cooled;

[0031] When the cooling effect needs to be increased, the driving motor 31 is started, and the driving motor 31 drives the sleeve 34 to rotate through the rotating shaft 32 and the gear 33. The sleeve 34 drives the oil pipe 2 to wind in the cooling water tank 3 through the winding rod 35, and the two ends of the oil pipe 2 are stretched into the cooling water tank 3.

[0032] When the cooling effect needs to be reduced, the drive motor 31 is started, and the drive motor 31 drives the sleeve 34 to rotate in the opposite direction through the rotating shaft 32 and the gear 33. The oil pipe 2 wrapped around the winding rod 35 and the surface of the sleeve 34 stretches and extends outside the cooling water tank 3 under the action of its own elasticity and the flow of hydraulic oil.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A precise control mechanism for a stretching oil separation process, comprising a control block (1) having an oil circuit control function, an oil circuit pipe (2) being installed on the surface of the control block (1), characterized in that: The outer surface of the oil pipe (2) is provided with a cooling mechanism, the cooling mechanism comprising a cooling water tank (3), the upper surface of the cooling water tank (3) is provided with a plug hole, the oil pipe (2) is inserted into the interior of the cooling water tank (3) through the plug hole, and the oil pipe (2) is in a U shape.

2. The stretching oil separation process precision control mechanism according to claim 1, characterized in that: The upper surface of the cooling water tank (3) is fixedly connected to a driving motor (31), the output shaft surface of the driving motor (31) is drivingly connected to a rotating shaft (32), and the rotating shaft (32) is located inside the cooling water tank (3).

3. The stretching oil separation process precision control mechanism according to claim 2, characterized in that: A gear (33) is fixedly sleeved on the lower end surface of the rotating shaft (32), and a plurality of the gears (33) are distributed in a linear array on the surface of the rotating shaft (32).

4. The stretching oil separation process precision control mechanism according to claim 3, characterized in that: The inner bottom wall of the cooling water tank (3) is rotatably connected to a sleeve (34) via a bearing, the gear (33) is located inside the sleeve (34), the inner wall of the sleeve (34) is provided with latching teeth, and the inner wall of the sleeve (34) is meshed with the outer surface of the gear (33) via the latching teeth.

5. The stretching oil separation process precision control mechanism according to claim 4, characterized in that: Adjacent ends of adjacent sleeves (34) are rotatably connected via bearings, a winding rod (35) is fixedly connected to the outer surface of the sleeve (34), and the surface of the oil pipe (2) is wound around the surface of the winding rod (35).

6. The stretching oil separation process precision control mechanism according to claim 1, characterized in that: A cooling water pipe (4) is installed on the side wall surface of the cooling water box (3), the interior of the cooling water pipe (4) is connected to the interior of the cooling water box (3), and a water pump (5) is installed at the end of one of the cooling water pipes (4).

Citation Information

Patent Citations

  • Oil-way control block for hydraulic pressure material testing machine

    CN2665702Y