Glass bead electric expansion furnace body
By designing conveying components, auxiliary components and purification components in the vitrified microbead electric expansion furnace body, the problems of vitrified microbead transport blockage and waste heat are solved, and a more efficient and environmentally friendly expansion process is achieved.
Patent Information
- Application Number
- CN202420661737.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The vitrified microbead electric expansion furnace body is prone to blockage when transporting vitrified microbeads, and cannot effectively collect the waste heat during exhaust, resulting in waste.
A vitrified microbead electric expansion furnace body is designed, including a conveying assembly, an auxiliary assembly and a purification assembly. The conveying assembly prevents blockage through the guide plate and the electric telescopic rod, the auxiliary assembly uses electric heating wires and vortex tubes for heating and cooling, and the purification assembly collects and filters the waste heat in the exhaust gas through the activated carbon plate and the exhaust pump.
It effectively prevents the blockage of vitrified microbeads, and reduces energy waste by collecting waste heat during exhaust gas, and improves the efficiency and environmental protection of the equipment.
Smart Images

Figure CN222799608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of expansion furnaces, in particular to a furnace body of a vitrified micro-bead electric expansion furnace. Background Art
[0002] The vitrified microsphere electric expansion furnace body is a device used to produce lightweight thermal insulation materials, mainly used for the electric expansion process of vitrified microspheres. Vitrified microspheres are mainly used in construction, roads, bridges and other projects. In order to facilitate better electric expansion of vitrified microspheres, a vitrified microsphere electric expansion furnace body is proposed.
[0003] However, the furnace body of the vitrified microbead electric expansion furnace is prone to blockage when transporting the vitrified microbeads that need to be transported, which easily affects the transportation. At the same time, the furnace body of the vitrified microbead electric expansion furnace cannot collect the waste heat during exhaust when in use, resulting in waste heat during exhaust.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a vitrified micro-bead electric expansion furnace body, which has the advantages of the above-mentioned technical problems and thus solves the problems in the prior art.
[0007] (II) Technical solution
[0008] In order to achieve the advantages of the above technical problems, the specific technical solutions adopted by the utility model are as follows:
[0009] A vitrified micro-bead electric expansion furnace body, comprising a furnace body, a conveying component is arranged above the furnace body, and an auxiliary component 1 is installed on the inner wall of the furnace body;
[0010] An auxiliary component 2 is installed above the furnace body, and a purification component is connected above the furnace body.
[0011] Furthermore, the conveying assembly includes a conveying pipe arranged above the furnace body, a conveying bucket is fixed at one end of the conveying pipe, material guide plates are hinged on both sides of the inner wall of the conveying bucket, an electric telescopic rod is fixedly installed on the side of the material guide plate, the surface of the electric telescopic rod penetrates the conveying bucket, a shielding cover is hinged above the conveying bucket, and locking buckles are installed on the shielding cover and the side of the conveying bucket.
[0012] Furthermore, auxiliary component 1 includes a mounting frame fixedly installed on the inner wall of the furnace body, a plurality of electric heating wires are installed on the mounting frame, a heat-conducting tube is installed on the inner wall of the mounting frame, an auxiliary cover 1 is fixedly connected to the surface of the furnace body, the surface of the auxiliary cover 1 is connected to the hot end of the vortex tube through a connecting pipe, the cold end of the vortex tube is connected to auxiliary cover 2 through a connecting pipe, and the air inlet end of the vortex tube is connected to a vacuum pump.
[0013] Furthermore, auxiliary component 2 includes an auxiliary frame fixedly installed above the furnace body, the auxiliary frame is provided with a motor, the output end of the motor is fixedly connected to an auxiliary rod, auxiliary plates equally distributed are fixedly installed on the surface of the auxiliary rod, a heating plate is installed on the inner wall of the auxiliary plate, a partition passes through the surface of the auxiliary rod, a discharge hole is opened on the partition, a baffle is in contact with the top of the discharge hole, and one end of the baffle is fixedly connected to the surface of the auxiliary rod.
[0014] Furthermore, the purification component includes an exhaust pipe connected through the top of the furnace body, one end of the exhaust pipe is connected to a purification box, an activated carbon plate is installed on the inner wall of the purification box, an output pipe runs through one side of the purification box, one end of the output pipe is connected to an exhaust pump, and the output end of the exhaust pump is connected to the connecting pipe of the auxiliary cover through a connecting pipe.
[0015] Furthermore, the inner wall of the auxiliary cover is installed with thermal insulation cotton, and the thermal insulation cotton is adapted to the auxiliary cover.
[0016] Furthermore, a discharge pipe is passed through the bottom of the furnace body, one end of the discharge pipe is connected to a conveyor, the surface of the conveyor is connected to the auxiliary cover 2, and a support frame is installed on the surface of the auxiliary cover 2.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] (1) By setting up a conveying component in the furnace body, it is not only convenient to convey the vitrified microspheres to be conveyed into the furnace body of the electric expansion furnace, but also can prevent the vitrified microspheres from being blocked during transportation, which is convenient for subsequent transportation. At the same time, the purification component set in the furnace body can not only discharge and filter the waste gas generated when the furnace body of the vitrified microsphere electric expansion furnace is used, which is beneficial to reduce the pollution of the surrounding environment, but also can collect the waste heat during exhaust and convey it to the furnace body, which is convenient for auxiliary heating of the furnace body, which is beneficial to reduce the waste caused by the waste heat during exhaust.
[0020] (2) By setting the auxiliary component 1 on the furnace body, not only the transported glass microspheres can be heated, but also the expanded glass microspheres can be assisted in cooling. At the same time, the auxiliary component 2 set on the furnace body can not only evenly mix the transported glass microspheres and maintain the temperature uniformity of the glass microspheres, but also discharge the evenly mixed glass microspheres. At the same time, the thermal insulation cotton set on the auxiliary cover 1 is convenient for thermal insulation treatment and reduces heat loss. The discharge pipe set on the furnace body cooperates with the conveyor to facilitate the output of the expanded glass microspheres. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a schematic diagram of the structure of a vitrified microsphere electric expansion furnace according to an embodiment of the utility model. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of a vitrified microsphere electric expansion furnace according to an embodiment of the utility model. Figure 2 ;
[0024] Figure 3 It is a schematic diagram of the structure of a conveying assembly of a furnace body of a vitrified micro-bead electric expansion furnace according to an embodiment of the utility model;
[0025] Figure 4 It is a structural schematic diagram of a part of an auxiliary component of a furnace body of a vitrified micro-bead electric expansion furnace and an auxiliary component II according to an embodiment of the utility model;
[0026] Figure 5 It is a structural schematic diagram of a part of the auxiliary components of a furnace body of a vitrified micro-bead electric expansion furnace according to an embodiment of the utility model;
[0027] Figure 6 It is a schematic structural diagram of a purification component of a furnace body of a vitrified microbead electric expansion furnace according to an embodiment of the utility model.
[0028] In the figure:
[0029] 1. Furnace body; 2. Conveying component; 201. Conveying pipe; 202. Conveying bucket; 203. Guide plate; 204. Electric telescopic rod; 205. Shielding cover; 206. Lock; 3. Auxiliary component one; 301. Mounting frame; 302. Electric heating wire; 303. Auxiliary cover one; 304. Vortex tube; 305. Auxiliary cover two; 306. Vacuum pump; 307. Heat transfer tube; 4. Auxiliary component two; 401. Auxiliary frame; 402. Motor; 403. Auxiliary rod; 404. Auxiliary plate; 405. Heating plate; 406. Partition; 407. Shielding plate; 5. Purification component; 501. Exhaust pipe; 502. Purification box; 503. Activated carbon plate; 504. Output pipe; 505. Exhaust pump; 6. Insulation cotton; 7. Discharge pipe; 8. Conveyor; 9. Support frame. DETAILED DESCRIPTION
[0030] To further illustrate the technical solution of the present application, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the implementation methods. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the implementation methods. With reference to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0031] like Figure 1 - Figure 6 As shown, the utility model provides the following technical solutions: a furnace body of a vitrified micro-bead electric expansion furnace, comprising a furnace body 1, three support columns are fixedly connected at the bottom of the furnace body 1 to improve the stability of the furnace body 1, a conveying assembly 2 is arranged above the furnace body 1, and the conveying assembly 2 comprises a conveying pipe 201 arranged above the furnace body 1, a conveying bucket 202 is fixed at one end of the conveying pipe 201, and guide plates 203 are hinged on both sides of the inner wall of the conveying bucket 202, and an electric telescopic rod 204 is fixedly installed on the side of the guide plate 203, and the surface of the electric telescopic rod 204 penetrates the conveying bucket 202, and a shielding cover 205 is hinged above the conveying bucket 202, and lock buckles 206 are installed on the shielding cover 205 and the side of the conveying bucket 202, and the number of the lock buckles 206 is two;
[0032] An auxiliary component 3 is installed on the inner wall of the furnace body 1. The auxiliary component 3 includes a mounting frame 301 fixedly installed on the inner wall of the furnace body 1. A plurality of electric heating wires 302 are installed on the mounting frame 301. The number of electric heating wires 302 is ten. A heat-conducting tube 307 is installed on the inner wall of the mounting frame 301. An auxiliary cover 1 303 is fixedly connected to the surface of the furnace body 1. The surface of the auxiliary cover 1 303 is connected to the hot end of the vortex tube 304 through a connecting pipe. The cold end of the vortex tube 304 is connected to the auxiliary cover 2 305 through a connecting pipe. The auxiliary cover 2 305 and the auxiliary cover 1 303 are made of glass fiber and rock wool. The air inlet end of the vortex tube 304 is connected to a vacuum pump 306.
[0033] The inner wall of the auxiliary cover 303 is installed with insulation cotton 6, which is compatible with the auxiliary cover 303. A discharge pipe 7 runs through the bottom of the furnace body 1, and a conveyor 8 is connected to one end of the discharge pipe 7. The surface of the conveyor 8 is connected to the auxiliary cover 305, and a support frame 9 is installed on the surface of the auxiliary cover 305.
[0034] Specifically, by providing a conveying assembly 2 in the furnace body 1, it is not only convenient to convey the vitrified microspheres to be conveyed into the furnace body of the electric expansion furnace, but also can prevent the vitrified microspheres from being blocked during transportation. The auxiliary assembly 3 provided in the furnace body 1 can not only heat the conveyed vitrified microspheres, but also perform auxiliary cooling treatment on the expanded vitrified microspheres. At the same time, the thermal insulation cotton 6 provided in the auxiliary cover 303 is convenient for thermal insulation treatment and reduces heat loss. The discharge pipe 7 provided in the furnace body 1 cooperates with the conveyor 8 to facilitate the output of the expanded vitrified microspheres.
[0035] like Figure 1 - Figure 6 As shown, an auxiliary component 2 4 is installed above the furnace body 1, and the auxiliary component 2 4 includes an auxiliary frame 401 fixedly installed above the furnace body 1, a motor 402 is provided on the auxiliary frame 401, an auxiliary rod 403 is fixedly connected to the output end of the motor 402, and auxiliary plates 404 distributed at equal distances are fixedly installed on the surface of the auxiliary rod 403, a heating plate 405 is installed on the inner wall of the auxiliary plate 404, a partition 406 penetrates the surface of the auxiliary rod 403, a discharge hole is opened on the partition 406, and a shielding plate 407 is in contact with the discharge hole above, and one end of the shielding plate 407 is fixedly connected to the surface of the auxiliary rod 403;
[0036] A purification assembly 5 is connected above the furnace body 1, and the purification assembly 5 includes an exhaust pipe 501 that penetrates and connects above the furnace body 1, one end of the exhaust pipe 501 is connected to a purification box 502, an activated carbon plate 503 is installed on the inner wall of the purification box 502, an output pipe 504 penetrates one side of the purification box 502, one end of the output pipe 504 is connected to an exhaust pump 505, and the output end of the exhaust pump 505 is connected to the connecting pipe of the auxiliary cover 303 through a connecting pipe;
[0037] The exhaust pump 505, the heating plate 405, the motor 402, the conveyor 8, the vacuum pump 306, the electric heating wire 302, and the electric telescopic rod 204 are electrically connected to the controller during actual use, and the controller, the exhaust pump 505, the heating plate 405, the motor 402, the conveyor 8, the vacuum pump 306, the electric heating wire 302, and the electric telescopic rod 204 are electrically connected to an external power supply.
[0038] Specifically, by means of the auxiliary component 24 provided in the furnace body 1, not only can the transported glass beads be uniformly mixed and the temperature of the glass beads be maintained at uniformity, but the uniformly mixed glass beads can also be discharged. The purification component 5 provided in the furnace body 1 can not only discharge and filter the exhaust gas generated when the furnace body of the glass bead electric expansion furnace is in use, which is beneficial to reducing the pollution of the surrounding environment, but also can collect the waste heat during the exhaust and transport it to the furnace body 1, which is convenient for auxiliary heating of the furnace body 1, which is beneficial to reducing the waste caused by the waste heat during the exhaust.
[0039] In summary, with the aid of the above technical solution of the utility model, when in use, the staff opens the shielding cover 205 through the lock buckle 206, and then places the vitrified microbeads to be processed into the conveying bucket 202, and at the same time, the electric telescopic rod 204 provided in the conveying bucket 202 drives the material guide plate 203 to guide the material, which is conducive to preventing blockage, and then the motor 402 drives the auxiliary rod 403 and the auxiliary plate 404 and the heating plate 405 to rotate, so as to facilitate the auxiliary heating of the vitrified microbeads in the furnace body 1, and then the vacuum pump 306 cooperates with the vortex tube 304 to facilitate the heat from the hot end of the vortex tube 304 to the auxiliary cover 1 303 on the furnace body 1, and at the same time, part of the vitrified microbeads pass through the partition 40 6 falls off, and the electric heating wire 302 and the heat-conducting cylinder 307 arranged in the furnace body 1 cooperate with each other, so as to heat the vitrified microspheres again. After heating, they are transported through the discharge pipe 7 and the conveyor 8 in cooperation with each other, and during transportation, the auxiliary cover 2 305 and the cold end of the vortex tube 304 cooperate with each other, so as to cool the transported vitrified microspheres. The waste heat generated during exhaust is passed through the purification component 5, which can not only discharge and filter the waste gas generated during the use of the vitrified microsphere electric expansion furnace body, which is beneficial to reduce the pollution of the surrounding environment, but also collect the waste heat during exhaust and transport it to the furnace body 1, which is convenient for auxiliary heating of the furnace body 1, which is beneficial to reduce the waste caused by the waste heat during exhaust.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vitrified microsphere electric expansion furnace body, characterized in that: The invention comprises a furnace body (1), wherein a conveying assembly (2) is arranged above the furnace body (1), wherein the conveying assembly (2) comprises a conveying pipe (201) arranged above the furnace body (1), wherein a conveying bucket (202) is fixed at one end of the conveying pipe (201), guide plates (203) are hingedly connected to both sides of the inner wall of the conveying bucket (202), an electric telescopic rod (204) is fixedly installed on the side of the guide plate (203), the surface of the electric telescopic rod (204) penetrates the conveying bucket (202), a shielding cover (205) is hingedly connected above the conveying bucket (202), and a lock (206) is installed between the shielding cover (205) and the side of the conveying bucket (202); An auxiliary component one (3) is installed on the inner wall of the furnace body (1), and the auxiliary component one (3) comprises a mounting frame (301) fixedly mounted on the inner wall of the furnace body (1), a plurality of electric heating wires (302) are mounted on the mounting frame (301), a heat-conducting tube (307) is mounted on the inner wall of the mounting frame (301), an auxiliary cover one (303) is fixedly connected to the surface of the furnace body (1), the surface of the auxiliary cover one (303) is connected to the hot end of a vortex tube (304) via a connecting pipe, the cold end of the vortex tube (304) is connected to an auxiliary cover two (305) via a connecting pipe, and the air inlet end of the vortex tube (304) is connected to a vacuum pump (306); An auxiliary component 2 (4) is installed above the furnace body (1), and the auxiliary component 2 (4) comprises an auxiliary frame (401) fixedly installed above the furnace body (1), a motor (402) is provided on the auxiliary frame (401), an output end of the motor (402) is fixedly connected to an auxiliary rod (403), the surface of the auxiliary rod (403) is fixedly installed with auxiliary plates (404) distributed at equal distances, a heating plate (405) is installed on the inner wall of the auxiliary plate (404), a partition (406) penetrates the surface of the auxiliary rod (403), a discharge hole is opened on the partition (406), a shielding plate (407) is in contact with the discharge hole, and one end of the shielding plate (407) is fixedly connected to the surface of the auxiliary rod (403); A purification component (5) is connected above the furnace body (1), and the purification component (5) comprises an exhaust pipe (501) connected through the furnace body (1), one end of the exhaust pipe (501) is connected to a purification box (502), an activated carbon plate (503) is installed on the inner wall of the purification box (502), an output pipe (504) is passed through one side of the purification box (502), one end of the output pipe (504) is connected to an exhaust pump (505), and the output end of the exhaust pump (505) is connected to a connecting pipe of the auxiliary cover (303) through a connecting pipe.
2. The vitrified microsphere electric expansion furnace body according to claim 1, characterized in that: The inner wall of the auxiliary cover 1 (303) is installed with heat-insulating cotton (6), and the heat-insulating cotton (6) is compatible with the auxiliary cover 1 (303).
3. The vitrified microsphere electric expansion furnace body according to claim 1, characterized in that: A discharge pipe (7) passes through the bottom of the furnace body (1), one end of the discharge pipe (7) is connected to a conveyor (8), the surface of the conveyor (8) is connected to the auxiliary cover 2 (305), and a support frame (9) is installed on the surface of the auxiliary cover 2 (305).