Automatic lamp holder cleaning device for synthetic furnace

By using low-pressure steam in the synthesis furnace to remove sodium chloride crystals, the problem of sodium chloride accumulation blocking the hydrogen gas collection pipeline is solved, and the stability of hydrogen intake pressure and safe system operation is improved.

CN222799667UActive Publication Date: 2025-04-25新疆圣雄氯碱有限公司 +1
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Patent Information

Application Number
CN202421757609.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the hydrogen chloride production process, the alkali mist that is not completely removed reacts with chlorine in the synthesis furnace to form sodium chloride, causing accumulation at the lamp head, blocking the hydrogen gas collection pipeline, affecting the hydrogen intake and excessive chlorine, and creating safety hazards.

Method used

An automated cleaning lamp head device for synthetic furnaces is designed, which sends low-pressure steam into the hydrogen pipe through a low-pressure steam pipe, softens and removes sodium chloride crystals, and keeps the hydrogen gas collection pipeline unobstructed.

Benefits of technology

It effectively solves the problem of accumulation and blockage of sodium chloride, ensures the stability of hydrogen intake pressure, reduces the regeneration of sodium chloride, and improves the safe operation of the system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222799667U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of lamp cap cleaning devices for synthetic furnaces, in particular to an automatic lamp cap cleaning device for a synthetic furnace, which comprises a synthetic furnace lamp cap, a hydrogen flame arrester, a chlorine flame arrester and a low-pressure steam pipe, the hydrogen inlet end of the synthetic furnace lamp cap is fixedly communicated with a hydrogen pipe, and the hydrogen flame arrester is fixedly mounted on the hydrogen pipe. A chlorine inlet end of the synthetic furnace lamp holder is fixedly communicated with a chlorine pipe, a chlorine flame arrester is fixedly mounted on the chlorine pipe, a hydrogen pipe between the hydrogen flame arrester and a hydrogen inlet end of the synthetic furnace lamp holder is fixedly communicated with a low-pressure steam pipe, and the low-pressure steam pipe is communicated with a guide shower. The device is reasonable and compact in structure and convenient to use, low-pressure steam is fed into the hydrogen pipe through the low-pressure steam pipe to remove sodium chloride crystals in the hydrogen collecting pipeline at the lamp holder of the synthetic furnace, and sodium chloride regeneration is reduced as much as possible, so that the hydrogen collecting pipeline at the lamp holder of the synthetic furnace is kept unblocked, and the service life of the synthetic furnace is prolonged. Therefore, stable hydrogen inlet pressure is ensured, and potential safety hazards are eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of synthesis furnace lamp holder cleaning devices, in particular to an automatic synthesis furnace lamp holder cleaning device. Background Art

[0002] The chlorine gas from chlorine compression enters the chlorine buffer tank after passing through the pressure regulating valve, and the pressure is controlled at 120KPa. Then it enters the synthesis furnace lamp holder through the flow meter, flow regulating valve, and chlorine flame arrester. The hydrogen gas from hydrogen compression enters the hydrogen buffer tank after passing through the pressure regulating valve, and the pressure is controlled at 85KPa. Then it enters the synthesis furnace lamp holder through the flow meter, flow regulating valve, and hydrogen flame arrester to react with chlorine to produce hydrogen chloride through combustion reaction, and then it is sent to the next process after cooling.

[0003] The main problems in this process are:

[0004] The alkaline mist contained in the hydrogen produced by electrolysis in the electrolyzer is not completely removed in the hydrogen treatment process, resulting in the formation of sodium chloride after it reacts with chlorine in the synthesis furnace. The sodium chloride formed during the operation accumulates at the lamp head due to the high temperature, blocking the hydrogen gas collection pipeline, making it difficult for hydrogen to enter, reducing the hydrogen flow rate, and causing excessive chlorine in the synthetic hydrogen chloride gas, resulting in the reaction of excessive chlorine with acetylene in the downstream process, generating chloroacetylene and releasing a large amount of heat, affecting the safe operation of the system. Summary of the invention

[0005] The utility model provides an automatic lamp holder cleaning device for a synthesis furnace, which overcomes the above-mentioned shortcomings of the prior art and can effectively solve the problem that the sodium chloride accumulated at the lamp holder of the synthesis furnace blocks the hydrogen gas collecting pipeline.

[0006] The technical scheme of the utility model is achieved through the following measures: an automatic lamp holder cleaning device for a synthesis furnace, comprising a lamp holder for a synthesis furnace, a hydrogen flame arrester, a chlorine flame arrester and a low-pressure steam pipe, wherein the hydrogen inlet end of the lamp holder for the synthesis furnace is fixedly connected with a hydrogen pipe, on which a hydrogen flame arrester is fixedly installed, the chlorine inlet end of the lamp holder for the synthesis furnace is fixedly connected with a chlorine pipe, on which a chlorine flame arrester is fixedly installed, the hydrogen pipe between the hydrogen flame arrester and the hydrogen inlet end of the lamp holder for the synthesis furnace is fixedly connected with a low-pressure steam pipe, the low-pressure steam pipe is connected with a shower guide, a shower guide solenoid valve is arranged on the shower guide, and a cleaning solenoid valve is serially connected to the low-pressure steam pipe between the shower guide and an outlet end of the low-pressure steam pipe.

[0007] The following are further optimizations and / or improvements to the above utility model technical solution:

[0008] The above-mentioned automatic lamp head cleaning device for the synthesis furnace may also include a controller, and the controller is electrically connected to the shower solenoid valve and the cleaning solenoid valve.

[0009] The controller may be a PLC controller or other existing publicly known industrial controllers.

[0010] The hydrogen pipe may be provided with a short buffer pipe corresponding to the outlet end of the low-pressure steam pipe, and the outlet end of the low-pressure steam pipe is fixedly connected to the upper end of the short buffer pipe.

[0011] The hydrogen pipe may be provided with a connection hole corresponding to the lower end of the buffer short tube, and the lower end of the buffer short tube is fixed at the connection hole.

[0012] The utility model has a reasonable and compact structure and is easy to use. Low-pressure steam is sent into the hydrogen pipe through a low-pressure steam pipe to remove sodium chloride crystals from the hydrogen gas collecting pipeline at the lamp head of the synthesis furnace and reduce the regeneration of sodium chloride as much as possible, thereby keeping the hydrogen gas collecting pipeline at the lamp head of the synthesis furnace unobstructed, ensuring the stability of the hydrogen inlet pressure and eliminating safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Attached Figure 1 This is a schematic diagram of the process connection of the best embodiment of the utility model.

[0014] The codes in the accompanying drawings are: 1 is the synthesis furnace lamp holder, 2 is the hydrogen flame arrester, 3 is the chlorine flame arrester, 4 is the low-pressure steam pipe, 5 is the hydrogen pipe, 6 is the chlorine pipe, 7 is the shower, 8 is the hydrogen gas collecting pipeline, 9 is the shower solenoid valve, 10 is the cleaning solenoid valve, 11 is the buffer short pipe, and 12 is the sodium chloride crystals. DETAILED DESCRIPTION

[0015] The present invention is not limited by the following embodiments, and specific implementation methods can be determined according to the technical solution of the present invention and actual conditions.

[0016] In the present invention, for the convenience of description, the relative position relationship of each component is described according to the attached manual. Figure 1 The layout is described in detail, such as the positional relationship of front, back, top, bottom, left, right, etc., which is based on the attached manual. Figure 1 It is determined by the layout direction.

[0017] The present invention is further described below in conjunction with the embodiments and drawings:

[0018] Embodiment 1: As attached Figure 1As shown, the automatic lamp holder cleaning device for a synthesis furnace comprises a synthesis furnace lamp holder 1, a hydrogen flame arrester 2, a chlorine flame arrester 3 and a low-pressure steam pipe 4. The hydrogen inlet end of the synthesis furnace lamp holder 1 is fixedly connected with a hydrogen pipe 5, on which the hydrogen flame arrester 2 is fixedly installed. The chlorine inlet end of the synthesis furnace lamp holder 1 is fixedly connected with a chlorine pipe 6, on which the chlorine flame arrester 3 is fixedly installed. The hydrogen pipe 5 between the hydrogen flame arrester 2 and the hydrogen inlet end of the synthesis furnace lamp holder 1 is fixedly connected with a low-pressure steam pipe 4. The low-pressure steam pipe 4 is connected with a drain guide 7, on which a drain guide solenoid valve 9 is arranged, and a cleaning solenoid valve 10 is serially connected to the low-pressure steam pipe 4 between the drain guide 7 and the outlet end of the low-pressure steam pipe 4.

[0019] Low-pressure steam is fed into the hydrogen pipe 5 through the low-pressure steam pipe 4, and the low-pressure steam is mixed with the alkaline mist hydrogen from the hydrogen compression and enters the synthesis furnace lamp head 1, so as to soften the sodium chloride crystals 12 in the hydrogen gas collecting pipeline 8 at the synthesis furnace lamp head 1, and the crystals are removed under the joint impact of the low-pressure steam and the hydrogen flow, so as to reduce the regeneration of sodium chloride as much as possible, thereby keeping the hydrogen gas collecting pipeline 8 at the synthesis furnace lamp head 1 unobstructed, so as to ensure the stability of the hydrogen inlet pressure and eliminate safety hazards.

[0020] The low pressure may be in the range of 0.1 MPa to 1.6 MPa.

[0021] According to actual needs, the above-mentioned automatic lamp holder cleaning device for the synthesis furnace can be further optimized and / or improved:

[0022] Embodiment 2: As an optimization of the above embodiment, as shown in the attached Figure 1 As shown, a controller is also included, and the controller is electrically connected to the shower solenoid valve 9 and the cleaning solenoid valve 10.

[0023] The controller controls the switches of the shower solenoid valve 9 and the cleaning solenoid valve 10 to automate the cleaning operation.

[0024] Embodiment 3: As an optimization of the above embodiment, the controller adopts a PLC controller as needed.

[0025] Embodiment 4: As an optimization of the above embodiment, a buffer short tube 11 corresponding to the outlet end of the low-pressure steam pipe 4 is provided on the hydrogen pipe 5 as needed, and the outlet end of the low-pressure steam pipe 4 is fixedly connected to the upper end of the buffer short tube 11.

[0026] The buffer short tube 11 is used to provide a buffer space for the low-pressure steam to enter the hydrogen pipe 5 , thereby reducing the erosion of the low-pressure steam on the hydrogen pipe 5 .

[0027] Embodiment 5: As an optimization of the above embodiment, as shown in the attached Figure 1 As shown, a connecting hole corresponding to the lower end of the buffer short tube 11 is provided on the hydrogen pipe 5, and the lower end of the buffer short tube 11 is fixed at the connecting hole.

[0028] The above technical features constitute the best implementation example of the present utility model, which has strong adaptability and best implementation effect. Non-essential technical features can be added or removed according to actual needs to meet the requirements of different situations.

[0029] The cleaning process of the best embodiment of the utility model: the PLC controller is used to control the drainage solenoid valve 9 and the cleaning solenoid valve 10. The drainage solenoid valve 9 is opened, and the drainage solenoid valve 9 is closed after draining for 120S, and then the cleaning solenoid valve 10 is opened to send low-pressure steam into the hydrogen pipe 5, and the low-pressure steam is mixed with the alkaline mist hydrogen from the hydrogen compression and enters the synthesis furnace lamp head 1 to soften the sodium chloride crystals 12 in the hydrogen gas collecting pipeline 8 at the synthesis furnace lamp head 1, and the crystals are removed under the joint impact of the low-pressure steam and the hydrogen flow.

Claims

1. An automatic lamp holder cleaning device for a synthesis furnace, characterized in that The invention comprises a synthesis furnace lamp holder, a hydrogen flame arrester, a chlorine flame arrester and a low-pressure steam pipe. The hydrogen inlet end of the synthesis furnace lamp holder is fixedly connected with a hydrogen pipe, on which a hydrogen flame arrester is fixedly installed. The chlorine inlet end of the synthesis furnace lamp holder is fixedly connected with a chlorine pipe, on which a chlorine flame arrester is fixedly installed. The hydrogen pipe between the hydrogen flame arrester and the hydrogen inlet end of the synthesis furnace lamp holder is fixedly connected with a low-pressure steam pipe. The low-pressure steam pipe is connected with a shower guide, on which a shower guide solenoid valve is arranged. A cleaning solenoid valve is serially connected with the low-pressure steam pipe between the shower guide and the outlet end of the low-pressure steam pipe.

2. The automatic lamp holder cleaning device for a synthesis furnace according to claim 1 is characterized in that The utility model also comprises a controller, and the controller is electrically connected with the shower solenoid valve and the cleaning solenoid valve.

3. The automatic lamp holder cleaning device for a synthesis furnace according to claim 2 is characterized in that The controller adopts PLC controller.

4. The automatic lamp holder cleaning device for a synthesis furnace according to claim 1 or 2, characterized in that A buffer short tube corresponding to the outlet end of the low-pressure steam tube is arranged on the hydrogen tube, and the outlet end of the low-pressure steam tube is fixedly connected with the upper end of the buffer short tube.

5. The automatic lamp holder cleaning device for a synthesis furnace according to claim 3 is characterized in that A buffer short tube corresponding to the outlet end of the low-pressure steam tube is arranged on the hydrogen tube, and the outlet end of the low-pressure steam tube is fixedly connected with the upper end of the buffer short tube.

6. The automatic lamp holder cleaning device for a synthesis furnace according to claim 4 is characterized in that A connecting hole corresponding to the lower end of the buffer short tube is arranged on the hydrogen tube, and the lower end of the buffer short tube is fixed at the connecting hole.

7. The automatic lamp holder cleaning device for a synthesis furnace according to claim 5 is characterized in that A connecting hole corresponding to the lower end of the buffer short tube is arranged on the hydrogen tube, and the lower end of the buffer short tube is fixed at the connecting hole.