Cable detection device

By designing cleaning components in the cable detection device, using cleaning sponges and adjustable cleaning roller spacing, the problem of dust, dirt or grease on the cable surface affecting the detection results is solved, and more accurate cable damage detection is achieved.

CN222800676UActive Publication Date: 2025-04-25WUHAN PUSIDI ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202421538146.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-25
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing cable damage detection device cannot effectively clean up dust, dirt or grease on the surface of the cable before testing, affecting the damage detection results.

Method used

A cable detection device is designed, including a cleaning assembly, including a first cleaning roller and a second cleaning roller, both of which are connected with a cleaning sponge, drive the hinge rod through the hydraulic cylinder to restrict the movement of the slider, adjust the spacing between the cleaning rollers, adapt to cables of different diameters, and drive the cable movement through the traction assembly for cleaning.

Benefits of technology

Effectively clean the cable surface, improve the accuracy and reliability of damage detection, and ensure the reliability of test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable detection device, and belongs to the technical field of cable detection. The device mainly comprises a detection table; the damage detection assembly is mounted on the detection table; the traction assembly is provided with a traction roller for pulling the cable and a gear motor for driving the traction roller to rotate; the cleaning assembly comprises a mounting frame, a cleaning assembly and a detection assembly, and the mounting frame is mounted on the detection table; the two groups of first bearing seats are mounted on the mounting frame; the first cleaning roller is connected between the two groups of first bearing seats; the two groups of fixing blocks are arranged at the upper end of the first cleaning roller; and the second cleaning roller is connected between the two groups of fixing blocks. According to the cable detection device, through arrangement of the mounting rack, the extension rod, the first bearing, the first cleaning roller, the fixed block, the second cleaning roller, the top plate, the hydraulic cylinder and the connecting piece, the surface of a cable can be cleaned.
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Description

Technical Field

[0001] The present application relates to the technical field of cable detection, and in particular to a cable detection device. Background Art

[0002] Cable is a device for transmitting electrical energy or signals, usually made of one or more mutually insulated conductors covered with insulation and protective layers. There are many types of cables, such as power cables for transmitting electricity, control cables for transmitting control signals, and communication cables for transmitting data and information.

[0003] Cable testing is the process of evaluating and inspecting the performance, quality and safety of cables. Common cable testing includes insulation resistance testing, voltage withstand testing, conductor resistance testing, partial discharge testing and appearance inspection. Appearance inspection usually checks whether the cable sheath is damaged, deformed, corroded, etc.

[0004] For example, the patent with publication number CN219830952U specifically discloses a cable damage detection mechanism, including a test table, a test box, a guide frame, a guide roller, a cable traction assembly, a spray marker and an ultrasonic detector. Under the automatic guided traction of the traction frame, the cable damage detection is completed, and the damaged parts are automatically sprayed and marked, without the need for staff to interrupt the detection for marking, and the operation is simpler and more labor-saving.

[0005] When the above patented cable damage detection device is used, the wires and cables are inspected before use to avoid the use of broken wires and cables, which may cause electric shock. However, the broken parts of some wires and cables are very small and difficult to detect. At the same time, since the surface of the cable is easily attached with dust, dirt or grease after use or processing, the surface is not cleaned before damage detection, which is easy to affect the damage detection result. Therefore, it is necessary to design a cable detection device to solve the above problems.

[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: to provide a cable detection device to solve the problem that when the above-mentioned patented cable damage detection device is used, the wires and cables are inspected before use to avoid the use of broken wires and cables and the risk of electric shock. The broken parts of some wires and cables are very small and not easy to detect. At the same time, since dust, dirt or grease is easily attached to the surface of the cable after use or processing, the surface cleaning is not performed before damage detection, which is easy to affect the damage detection results.

[0008] The technical solution adopted by the present application to solve its technical problem is: a cable detection device. Mainly including: a detection platform; a damage detection component, which is installed on the detection platform; a traction component, which is installed on the detection platform, and the traction component has a traction roller for traction of the cable and a reduction motor for driving the traction roller to rotate; a cleaning component, which is installed on the detection platform, and the cleaning component includes: a mounting frame, which is installed on the detection platform; two groups of first bearing seats, which are installed on the mounting frame; a first cleaning roller, which is connected between the two groups of the first bearing seats; two groups of fixed blocks, which are arranged on the upper end of the first cleaning roller; a second cleaning roller, which is connected between the two groups of the fixed blocks.

[0009] Furthermore, the second cleaning roller and the first cleaning roller are both sleeved with cleaning sponges.

[0010] Furthermore, a top plate is installed on the mounting frame, a hydraulic cylinder is installed on the top plate, an articulated rod is installed on the output end of the hydraulic cylinder, the articulated rod passes through the top plate, a limiting slider is slidably installed on the mounting frame, the limiting slider has a T-shaped protrusion, and a sliding groove adapted to the size of the T-shaped protrusion is opened on the mounting frame.

[0011] Furthermore, a connecting piece is movably connected to the limiting sliding block, one end of the connecting piece is movably connected to a connecting rod, and the fixing block is movably connected to one end of the connecting rod.

[0012] Further, the damage detection assembly includes a detection box installed on the detection table, the detection box has two groups of detection perforations, and an ultrasonic detector is installed in the detection box;

[0013] The detection box has an upper cover plate, a marking device is installed on a side of the upper cover plate facing the detection box, and a switch plate is installed on the detection box.

[0014] The beneficial effects of the present application are as follows: a cable detection device provided by the present application can clean the surface of the cable through the arrangement of a mounting frame, an extension rod, a first bearing, a first cleaning roller, a fixing block, a second cleaning roller, a top plate, a hydraulic cylinder, a hinged rod, a limiting slider, a connecting rod and a connecting piece, and at the same time, the distance between the second cleaning roller and the first cleaning roller can be adjusted according to cables of different diameters.

[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0017] Figure 1 It is an overall schematic diagram of a cable detection device in this application;

[0018] Figure 2 for Figure 1 Explosion diagram of

[0019] Figure 3 for Figure 2 Schematic diagram of the local structure at A in FIG.

[0020] Figure 4 for Figure 2 Schematic diagram of the damage detection component structure in FIG.

[0021] Among them, the reference numerals in the figure are:

[0022] 1. Inspection table; 3. Guide assembly; 4. Cleaning assembly; 401. Mounting frame; 402. Extending rod; 403. First bearing seat; 404. First cleaning roller; 405. Fixing block; 406. Second cleaning roller; 407. Top plate; 408. Hydraulic cylinder; 409. Articulated rod; 410. Limiting slider; 411. Connecting rod; 412. Connecting piece; 5. Damage detection assembly; 501. Inspection box; 502. Detection perforation; 503. Switch board; 504. Marking device; 505. Ultrasonic detector; 6. Traction assembly; 601. Traction frame; 602. Second bearing seat; 603. Traction roller; 604. Mounting block; 605. Pressing roller. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.

[0025] like Figure 1-Figure 4As shown, the present application provides a cable detection device, including a detection platform 1, on which a damage detection component 5 is installed, the damage detection component 5 includes a detection box 501 fixedly installed on the detection platform 1, the detection box 501 has two groups of detection perforations 502, and an ultrasonic detector 505 is fixedly installed in the detection box 501;

[0026] The detection box 501 has an upper cover plate (not shown in the figure), a marking device 504 is fixedly installed on the side of the upper cover plate facing the detection box 501, and a switch plate 503 is fixedly installed on the detection box 501;

[0027] In the present application, by installing a controller on the test bench 1, the ultrasonic detector 505 and the marking device 504 are electrically connected to the controller, so that when the ultrasonic detector 505 detects that the cable is damaged, the marking device 504 will spray the damaged part, and after the detection is completed;

[0028] A traction assembly 6 is installed on the detection platform 1 and on one side of the damage detection assembly 5. The traction assembly 6 includes a traction frame 601 fixedly installed on the detection platform 1, two sets of second bearing seats 602 are fixedly installed on the traction frame 601, and a traction roller 603 is connected between the two sets of second bearing seats 602. At the same time, a reduction motor (not shown in the figure) is fixedly installed on the traction frame 601, and the output end of the reduction motor is connected to the traction roller 603. The traction roller 603 is suitable for rotating with the output end of the reduction motor to guide the cable;

[0029] Two groups of mounting blocks 604 are fixedly mounted on the traction frame 601, and a pressure roller 605 is mounted on a bearing between the two groups of mounting blocks 604. The pressure roller 605 is suitable for pressing the cable onto the traction roller 603.

[0030] A guide assembly 3 is installed on the test bench 1 at the other side of the damage detection assembly 5. The guide assembly 3 and the traction assembly 6 are similar in structure. When the guide assembly 3 is different from the damage detection assembly 5, a reduction motor is no longer fixedly installed on the traction frame 601. The guide assembly 3 is suitable for initially guiding the cable.

[0031] A cleaning assembly 4 is installed between the guide assembly 3 and the damage detection assembly 5. The cleaning assembly 4 includes a mounting frame 401 fixedly installed on the detection platform 1, two sets of first bearing seats 403 are fixedly installed on the mounting frame 401, and a first cleaning roller 404 is connected between the two sets of first bearing seats 403;

[0032] A top plate 407 is fixedly mounted on the mounting frame 401, a hydraulic cylinder 408 is fixedly mounted on the top plate 407, a hinge rod 409 is fixedly mounted on the output end of the hydraulic cylinder 408, the hinge rod 409 penetrates the top plate 407, and a limiting slider 410 is slidably mounted on the mounting frame 401, the limiting slider 410 has a T-shaped protrusion, and a slide groove matching the size of the T-shaped protrusion is opened on the mounting frame 401;

[0033] A connecting piece 412 is movably connected to the limiting slider 410, a connecting rod 411 is movably connected to one end of the connecting piece 412, a fixing block 405 is movably connected to one end of the connecting rod 411, the hinge rod 409 is movably connected to one end of the connecting rod 411, and a second cleaning roller 406 is installed on a bearing between the two sets of fixing blocks 405;

[0034] Thus, by starting the hydraulic cylinder 408, the two groups of fixed blocks 405 are driven to move downward, and the limiting slider 410 is simultaneously driven to move downward. The limiting slider 410 is used to linearly limit the movement of the fixed block 405, so as to make the second cleaning roller 406 approach or move away from the first cleaning roller 404, so that the distance between the second cleaning roller 406 and the first cleaning roller 404 can be adjusted according to cables of different diameters;

[0035] In the present application, by sleeved with cleaning sponges on both the second cleaning roller 406 and the first cleaning roller 404, the cleaning sponges on the second cleaning roller 406 and the first cleaning roller 404 can clean the surface of the cable;

[0036] Working principle:

[0037] One end of the cable to be detected is mounted on the traction roller of the guide assembly 3, and then passes between the second cleaning roller 406 and the first cleaning roller 404, and is placed on the first cleaning roller 404, and then passes through the detection through hole 502 to enter the inside of the detection box 501, and then passes out from another detection through hole 502 and is mounted on the traction roller 603, and the detection equipment is started. At this time, the reduction motor will work, driving the traction roller 603 to rotate, and then driving the cable to be detected to continue to move forward. At this time, the cleaning sponges on the second cleaning roller 406 and the first cleaning roller 404 can clean the surface of the cable, and when the ultrasonic detector 505 detects that the cable is damaged, the sprayer 504 will spray the damaged part for marking.

[0038] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cable detection device, characterized in that: include: Testing station (1); A damage detection component (5), the damage detection component (5) being mounted on the detection platform (1); A traction assembly (6), the traction assembly (6) being mounted on the detection platform (1), the traction assembly (6) comprising a traction roller (603) for traction of the cable and a reduction motor for driving the traction roller (603) to rotate; A cleaning component (4), the cleaning component (4) being installed on the detection platform (1), the cleaning component (4) comprising: A mounting frame (401), the mounting frame (401) being mounted on the detection platform (1); Two sets of first bearing seats (403), the first bearing seats (403) being mounted on the mounting frame (401); A first cleaning roller (404), the first cleaning roller (404) being connected between two sets of the first bearing seats (403); Two groups of fixing blocks (405), the fixing blocks (405) being arranged on the upper ends of the first cleaning rollers (404); A second cleaning roller (406), the second cleaning roller (406) is connected between the two groups of fixing blocks (405).

2. A cable detection device according to claim 1, characterized in that: The second cleaning roller (406) and the first cleaning roller (404) are both sleeved with cleaning sponges.

3. A cable detection device according to claim 2, characterized in that: A top plate (407) is mounted on the mounting frame (401), a hydraulic cylinder (408) is mounted on the top plate (407), an articulated rod (409) is mounted on the output end of the hydraulic cylinder (408), the articulated rod (409) passes through the top plate (407), a limiting slider (410) is slidably mounted on the mounting frame (401), the limiting slider (410) has a T-shaped protrusion, and a slide groove matching the size of the T-shaped protrusion is provided on the mounting frame (401).

4. A cable detection device according to claim 3, characterized in that: The limiting slider (410) is movably connected to a connecting piece (412), one end of the connecting piece (412) is movably connected to a connecting rod (411), and the fixing block (405) is movably connected to one end of the connecting rod (411).

5. A cable detection device according to claim 4, characterized in that: The damage detection assembly (5) comprises a detection box (501) installed on the detection platform (1), the detection box (501) having two groups of detection holes (502), and an ultrasonic detector (505) installed in the detection box (501); The detection box (501) has an upper cover plate, a marking device (504) is installed on a side of the upper cover plate facing the detection box (501), and a switch plate (503) is installed on the detection box (501).

Citation Information

Patent Citations

  • Cable damage detection mechanism

    CN219830952U