Eutectic heating device convenient for temperature adjustment and used for laser diode
By designing a laser diode eutectic heating device including heating disk, heat conductor, heating tank, temperature sensor and servo motor, the problems of manual fixation and uneven heating in the prior art are solved, and the stable fixation and uniform heating of the laser diode are achieved, which improves heating efficiency and reduces power consumption.
Patent Information
- Application Number
- CN202421463725.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing laser diode eutectic heating device has the problem of manual clamping and fixing process and may damage the diode. At the same time, the heating speed is slow and the heat is uneven, resulting in large electricity consumption.
An eutectic heating device including a box, a heating disk, a heat conductor, a heating tank, a temperature sensor and a servo motor is designed. The laser diode is extruded and fixed by driving a bidirectional screw to drive a fixing block to squeeze and fix it, and the heating disk and a heating tank are used to heat it evenly. The temperature sensor and the control panel are used to monitor and adjust the temperature in real time.
The stable fixation and uniform heating of the laser diode are achieved, the heating speed and efficiency are improved, the power consumption is reduced, and the diode damage caused by manual operation is avoided through automatic control.
Smart Images

Figure CN222802326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser diodes, in particular to a eutectic heating device for laser diodes which is convenient for temperature regulation. Background Art
[0002] Eutectic refers to the phenomenon that eutectic solder undergoes eutectic fusion at a relatively low temperature. The eutectic alloy changes directly from liquid to solid without going through a plastic stage. It is a balanced reaction in which a liquid simultaneously generates two solid states. During the production process of laser diodes, a eutectic heating process is required to package the laser diodes. This operation requires the assistance of a eutectic heating device.
[0003] The Chinese patent (application number: 202021557606) proposes "a eutectic heating device for laser diodes", which is placed in the installation groove through the tube holder, and one end of it is abutted against the arc-shaped stopper, and the sliding sliding component is used to drive the clamping plate to slide toward the placed tube holder, and the tube holder is clamped and locked, and the heating body is turned on to heat the workbench, which is convenient for the eutectic processing of the laser diode. However, it has the following shortcomings: First, the process of clamping and fixing the tube holder requires manual adjustment, which is cumbersome to operate, and the external force manually applied during the manual fixing process may cause damage to the diode; secondly, the entire workbench is heated by two heating tubes, the contact surface between the heating tube and the workbench is small, and the workbench is large in size, resulting in slow heating speed, and uneven heating of the workbench, which affects the eutectic heating treatment of the diode, and the workbench is exposed to the outside, and the heat loss is large, resulting in high power consumption. Utility Model Content
[0004] The purpose of the present application is to provide a eutectic heating device for a laser diode that is easy to adjust the temperature, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a eutectic heating device for a laser diode that is easy to adjust the temperature, comprising a box body, box covers are slidably installed on both ends of the top outer wall of the box body, the box cover is adapted to the box body, the area of the box cover is half of the area of the top of the box body, and the outer walls on both adjacent sides of the box cover are provided with fixing grooves, the fixing grooves are arc-shaped, and the inner walls of the fixing grooves are provided with protective pads adapted thereto, a fixing component is provided inside the box body, a heating component is installed on the inner wall of the bottom of the box body, the fixing component is located above the heating component, and the heating component comprises a heating plate installed on the inner wall of the bottom of the box body, the heating plate is circular, and the outer wall on the top of the heating plate is provided with heat conducting sheets distributed at equal distances, and the heat conducting sheets are arranged in a ring shape.
[0006] Preferably, a heating groove is provided on the outer wall of the top of the heating plate, and the heating groove is made of metal. The heating groove covers a heat conducting plate, and the heat conducting plate is located inside the heating groove.
[0007] Preferably, a temperature sensor is installed on the inner wall of the heating tank, a display is installed on the outer wall of the box body, the temperature sensor is connected to a PLC controller via a wire, and the PLC controller is connected to the display via a wire.
[0008] Preferably, the fixing assembly includes a bidirectional screw rotatably mounted on the inner walls on both sides of the box body, and connecting blocks are rotatably mounted on both ends of the outer walls of the bidirectional screw through threads, and the ends of the connecting blocks are connected to fixing blocks, and the fixing blocks are arc-shaped, and the inner walls of the fixing blocks are provided with anti-slip pads that are compatible with them, and the thickness of the anti-slip pads is less than the thickness of the fixing blocks.
[0009] Preferably, a servo motor is installed on the outer wall of one side of the box body by bolts, the output shaft of the servo motor is connected to the bidirectional screw, an induction groove is opened on the inner wall of the fixed block, a pressure sensor is installed on the inner wall of the induction groove, the pressure sensor is installed with a PLC controller through a wire, and the PLC controller is connected to the servo motor through a wire.
[0010] Preferably, both adjacent outer walls of the box cover are provided with magnetic strips, the magnetic strips are matched with the box cover, and a control panel is installed on the outer wall of the box body, and the control panel is connected to the electrical components through wires.
[0011] In summary, the technical effects and advantages of the utility model are:
[0012] 1. In the utility model, after the laser diode is fixed, the heating plate heats the laser diode, the heat conducting sheet introduces the temperature of the heating plate into the heating tank, the heating plate heats the bottom of the laser diode, and the heating tank heats the outside of the laser diode. Compared with the traditional device, the heat conducting sheet arranged in a ring shape makes the temperature of the heating tank rise more evenly, and the heat is evenly distributed around the diode to facilitate uniform heating of the diode. The temperature sensor monitors the temperature of the heating tank, and the display displays the temperature monitored by the temperature sensor, so as to facilitate the adjustment of the device temperature as needed. The control panel is convenient for adjusting the temperature of the heating plate as needed to change the temperature of the heating tank. At the same time, the diode is heated by the sealed box to prevent heat loss and save heat energy.
[0013] 2. In the utility model, after the laser diode enters the box, the servo motor drives the bidirectional screw to rotate, thereby driving the fixing blocks to approach each other, and the laser diode is squeezed and fixed by the fixing blocks to keep the laser diode stable and facilitate heating treatment. When the fixing blocks squeeze the outer wall of the diode, the pressure sensor will be subjected to reverse pressure from the laser diode. When the pressure on the pressure sensor reaches a certain value, the servo motor stops working to prevent the diode from being damaged due to excessive pressure from the fixing blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 This is a schematic diagram of the main appearance structure in the embodiment of the present application;
[0016] Figure 2 This is a schematic diagram of the heating plate structure in an embodiment of the present application;
[0017] Figure 3 This is a schematic diagram of the structure of the fixing assembly in the embodiment of the present application;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the box body in the embodiment of the present application.
[0019] In the figure: 1. Box body; 2. Box cover; 3. Fixing groove; 4. Protective pad; 5. Heating plate; 6. Heat conducting plate; 7. Heating groove; 8. Temperature sensor; 9. Display; 10. Bidirectional screw; 11. Connecting block; 12. Fixing block; 13. Anti-slip pad; 14. Servo motor; 15. Pressure sensor; 16. Magnetic strip; 17. Control panel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] refer to Figure 1-4The eutectic heating device for laser diodes which is easy to adjust the temperature shown in the figure comprises a box body 1, box covers 2 are slidably mounted on both ends of the top outer wall of the box body 1, the box cover 2 is adapted to the box body 1, the area of the box cover 2 is half of the top area of the box body 1, and the outer walls of the box cover 2 on both adjacent sides are provided with fixing grooves 3, the fixing grooves 3 are arc-shaped, and the inner walls of the fixing grooves 3 are provided with protective pads 4 adapted thereto, a fixing component is arranged inside the box body 1, a heating component is installed on the inner wall of the bottom of the box body 1, the fixing component is located above the heating component, and the heating component comprises a heating plate 5 mounted on the inner wall of the bottom of the box body 1, the heating plate 5 is circular, and the outer wall of the top of the heating plate 5 is provided with There are heat conducting plates 6 distributed at equal distances, which are arranged in a ring shape. A heating groove 7 is arranged on the outer wall of the top of the heating plate 5. The heating groove 7 is made of metal. The heating groove 7 covers the heat conducting plate 6, and the heat conducting plate 6 is located inside the heating groove 7. Magnetic strips 16 are arranged on the outer walls of the adjacent two sides of the box cover 2, and the magnetic strips 16 are adapted to the box cover 2. A control panel 17 is installed on the outer wall of the box body 1, and the control panel 17 is connected to the electrical components through wires. A temperature sensor 8 is installed on the inner wall of the heating groove 7, and a display 9 is installed on the outer wall of the box body 1. The temperature sensor 8 is connected to a PLC controller through wires, and the PLC controller is connected to the display 9 through wires.
[0023] By means of the above structure: when working, the box cover 2 is opened, and the laser diode to be heated is placed in the heating tank 7, and then the box cover 2 is closed, and the fixing component is started to fix the laser diode, so as to maintain the stability of the laser diode. After the laser diode is fixed, the heating disk 5 heats the laser diode. As the temperature of the heating disk 5 increases, the heat conducting sheet 6 introduces the temperature of the heating disk 5 into the heating tank 7. Since the heating tank 7 is made of metal, as the heat conducting sheet 6 conducts the temperature, the temperature of the heating tank 7 gradually increases, and the bottom of the laser diode is heated by the heating disk 5, and the heating tank 7 heats the outside of the laser diode. Compared with the traditional device, the heat conducting sheet 6 arranged in a ring shape makes the temperature of the heating tank 7 rise more evenly, and the heat is evenly distributed around the diode to facilitate uniform heating of the diode. The temperature sensor 8 monitors the temperature of the heating tank 7, and the display 9 displays the temperature monitored by the temperature sensor 8, so as to adjust the temperature of the device as needed. The control panel 17 is convenient for adjusting the temperature of the heating disk 5 as needed to change the temperature of the heating tank 7.
[0024] Example 2
[0025] like Figure 3As shown, the fixing assembly includes a bidirectional screw 10 rotatably mounted on the inner walls of both sides of the box body 1, and connecting blocks 11 are rotatably mounted on both ends of the outer wall of the bidirectional screw 10 through threads, and the end of the connecting block 11 is connected to a fixing block 12, and the fixing block 12 is arc-shaped, and the inner wall of the fixing block 12 is provided with an anti-skid pad 13 adapted thereto, and the thickness of the anti-skid pad 13 is less than the thickness of the fixing block 12, and a servo motor 14 is installed on the outer wall of one side of the box body 1 through bolts, and the output shaft of the servo motor 14 is connected to the bidirectional screw 10, and an induction groove is opened on the inner wall of the fixing block 12, and a pressure sensor 15 is installed on the inner wall of the induction groove, and the pressure sensor 15 is arranged through a wire. A PLC controller is installed, and the PLC controller is connected to the servo motor 14 through a wire. After the laser diode enters the box body 1, the servo motor 14 drives the bidirectional screw 10 to rotate, thereby driving the fixed blocks 12 to approach each other, and the laser diode is squeezed and fixed by the fixed block 12 to maintain the stability of the laser diode for easy heating treatment. When the fixed block 12 squeezes the outer wall of the diode, the pressure sensor 15 will be subjected to reverse pressure from the laser diode. When the pressure on the pressure sensor 15 reaches a certain value, the servo motor 14 stops working to prevent the diode from being damaged due to excessive pressure on the fixed block 12.
[0026] How this utility works:
[0027] During operation, the box cover 2 is opened, and the laser diode to be heated is placed in the heating tank 7, and then the box cover 2 is closed, and the fixing assembly is started to fix the laser diode, so as to maintain the stability of the laser diode. After the laser diode is fixed, the heating disk 5 heats the laser diode. As the temperature of the heating disk 5 increases, the heat conducting sheet 6 introduces the temperature of the heating disk 5 into the heating tank 7. Since the heating tank 7 is made of metal, as the heat conducting sheet 6 conducts the temperature, the temperature of the heating tank 7 gradually increases, and the bottom of the laser diode is heated by the heating disk 5, and the heating tank 7 heats the outside of the laser diode. Compared with the traditional device, the heat conducting sheet 6 arranged in an annular shape makes the temperature of the heating tank 7 rise more evenly, and the heat is evenly distributed around the diode, which is convenient for the diode to be evenly heated. The temperature sensor 8 monitors the temperature of the heating tank 7, and the display 9 displays the temperature monitored by the temperature sensor 8, so as to adjust the temperature of the device according to needs. The control panel 17 is convenient for adjusting the temperature of the heating disk 5 according to needs to change the temperature of the heating tank 7.
[0028] After the laser diode enters the box body 1, the servo motor 14 drives the bidirectional screw 10 to rotate, thereby driving the fixing blocks 12 to approach each other, and the laser diode is squeezed and fixed by the fixing blocks 12 to maintain the stability of the laser diode for easy heating treatment. When the fixing block 12 squeezes the outer wall of the diode, the pressure sensor 15 will be subjected to reverse pressure from the laser diode. When the pressure on the pressure sensor 15 reaches a certain value, the servo motor 14 stops working to prevent the diode from being damaged due to excessive pressure on the fixing block 12.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A eutectic heating device for a laser diode that is easy to adjust in temperature, comprising a housing (1), characterized in that: A box cover (2) is slidably mounted on both ends of the top outer wall of the box body (1), the box cover (2) is adapted to the box body (1), the area of the box cover (2) is half of the top area of the box body (1), the outer walls on both adjacent sides of the box cover (2) are provided with fixing grooves (3), the fixing grooves (3) are arc-shaped, and the inner walls of the fixing grooves (3) are provided with protective pads (4) adapted thereto, a fixing component is arranged inside the box body (1), a heating component is installed on the bottom inner wall of the box body (1), the fixing component is located above the heating component, the heating component comprises a heating plate (5) mounted on the bottom inner wall of the box body (1), the heating plate (5) is circular, and the top outer wall of the heating plate (5) is provided with heat conducting plates (6) distributed at equal distances, and the heat conducting plates (6) are arranged in a ring shape.
2. The eutectic heating device for laser diodes that is easy to adjust temperature according to claim 1, characterized in that: The top outer wall of the heating plate (5) is provided with a heating groove (7), the heating groove (7) is made of metal, the heating groove (7) covers the heat conducting plate (6), and the heat conducting plate (6) is located inside the heating groove (7).
3. The eutectic heating device for laser diodes that is easy to adjust temperature according to claim 2, characterized in that: A temperature sensor (8) is installed on the inner wall of the heating tank (7), a display (9) is installed on the outer wall of the box body (1), the temperature sensor (8) is connected to a PLC controller via a wire, and the PLC controller is connected to the display (9) via a wire.
4. The eutectic heating device for laser diodes that is easy to adjust in temperature according to claim 1, characterized in that: The fixing assembly comprises a bidirectional screw (10) rotatably mounted on the inner walls of both sides of the box body (1); both ends of the outer wall of the bidirectional screw (10) are rotatably mounted with a connecting block (11) through a thread; the end of the connecting block (11) is connected to a fixing block (12); the fixing block (12) is arc-shaped; the inner wall of the fixing block (12) is provided with an anti-skid pad (13) matched therewith; the thickness of the anti-skid pad (13) is less than the thickness of the fixing block (12).
5. The eutectic heating device for laser diodes that is easy to adjust in temperature according to claim 4, characterized in that: A servo motor (14) is installed on the outer wall of one side of the box body (1) by means of bolts, the output shaft of the servo motor (14) is connected to the bidirectional screw (10), the inner wall of the fixed block (12) is provided with a sensing groove, the inner wall of the sensing groove is installed with a pressure sensor (15), the pressure sensor (15) is installed with a PLC controller by means of a wire, and the PLC controller is connected to the servo motor (14) by means of a wire.
6. The eutectic heating device for laser diodes that is easy to adjust in temperature according to claim 1, characterized in that: The outer walls of the box cover (2) on both adjacent sides are provided with magnetic strips (16), the magnetic strips (16) are compatible with the box cover (2), and the outer wall of the box body (1) is installed with a control panel (17), and the control panel (17) is connected to the electrical components through a wire.
Citation Information
Patent Citations
Eutectic heating device for laser diode
CN212968483U