Refit-free wireless charging device of electric bicycle

By designing a modification-free wireless charging device, using prefabricated housing and magnetic fixing technology, the convenience and safety problems of traditional wired charging methods are solved, and higher safety and convenience are achieved, and suitable for outdoor use.

CN222802604UActive Publication Date: 2025-04-25NANJING PENGFEI WUXIAN CHARGING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421711898.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The wired charging method of traditional electric bicycles limits user convenience and poses safety hazards such as fires, especially when used outdoors.

Method used

A modification-free wireless charging device is designed to assemble the internal motherboard and induction coil parts through an assembled housing structure, and wireless charging is achieved using magnetic fixation and magnetic materials, supporting multi-directional charging.

Benefits of technology

It improves the safety of the charging process, avoids the potential danger of direct charging of AC power, improves the charging convenience of users, and maintains stability in outdoor environments, extending the service life of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a refitting-free wireless charging device for an electric bicycle, which belongs to the technical field of wireless charging of electric bicycles and comprises an upper shell and a lower shell, the bottom of the upper shell is bolted and fixed with the lower shell through bolt matching, the bottom of the lower shell is bolted and fixed with a transmitting integrated shell, and the transmitting integrated shell is fixed with a wireless charging module. A shielding bin is arranged in the upper shell, a mainboard is assembled on the surface of the inner wall of the shielding bin in a matched mode through bolts, a shielding bottom plate is connected to the bottom of the mainboard in a bolted mode, a magnetic core is assembled in the lower shell, an induction coil is wound on the surface of the magnetic core, and a mainboard antenna is assembled on the surface of the mainboard. According to the utility model, the internal mainboard and the induction coil part are assembled by arranging the assembled shell structure, so that the safety is improved, the potential risk caused by direct charging by using alternating current is avoided, the safety coefficient in the charging process is improved, and the wireless charging does not need to be plugged and supports multidirectional charging, and the charging convenience of a user is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wireless charging of electric bicycles, in particular to a modification-free wireless charging device for electric bicycles. Background Art

[0002] Traditional electric bicycle charging methods mostly rely on direct plug-in wired chargers, which not only limits the user's convenience, but may also cause safety hazards such as fire due to improper use. Especially during AC charging, it is easily affected by the health of the battery and power grid fluctuations, and the charger itself has the risk of failure if used outdoors. Therefore, it is particularly important to develop a wireless charging solution that does not require direct contact and can effectively isolate the disadvantages of AC. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a wireless charging device for electric bicycles that does not require modification. The internal main board and the induction coil are assembled by setting an assembled shell structure, which improves safety, avoids the potential dangers of direct charging with alternating current, and improves the safety factor of the charging process. Wireless charging does not require plugging and unplugging, and supports multi-directional charging, which greatly improves the convenience of charging for users.

[0004] The utility model is realized by the following technical solutions:

[0005] The invention discloses a wireless charging device for electric bicycles which does not require any modification, comprising an upper shell and a lower shell, wherein the bottom of the upper shell is bolted and fixed to the lower shell by bolts, and the bottom of the lower shell is bolted and fixed to a transmitting integrated shell, a shielding compartment is provided inside the upper shell, a main board is assembled on the inner wall surface of the shielding compartment by bolts, a shielding bottom plate is bolted to the bottom of the main board, a magnetic core is assembled inside the lower shell, an induction coil is wound on the surface of the magnetic core, a main board antenna is assembled on the surface of the main board, and the main board antenna is electrically connected to the main board by line coordination.

[0006] Furthermore, a working indicator light is mounted on one side of the top surface of the upper shell, and the working indicator light is electrically connected to the mainboard through circuit coordination.

[0007] Furthermore, an array type heat dissipation structure is integrally formed on the surface of the upper shell, and the upper shell is an integrated structure made of aluminum alloy material.

[0008] Furthermore, a non-slip groove is integrally formed on the bottom surface of the lower shell, and a non-slip convex groove is provided on the surface of the transmitting integrated shell, and the non-slip convex groove is plugged and fixed to the non-slip groove arranged on the lower shell.

[0009] Furthermore, the mainboard is electrically connected to a DC output line through a circuit, and an output end of the DC output line passes through the surface of the upper shell.

[0010] Furthermore, a sheet-like magnetic material is embedded inside the integrated transmitting shell.

[0011] Furthermore, four magnets are evenly filled on the inner wall of the lower shell in sequence.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model assembles the internal mainboard and the induction coil part by setting an assembled shell structure, thereby improving safety, avoiding the potential danger of direct charging with alternating current, and improving the safety factor of the charging process. In addition, wireless charging does not require plugging and unplugging, supports multi-directional charging, and greatly improves the convenience of charging for users.

[0014] 2. The overall environmental adaptability has been improved. The waterproof and impact-resistant design enables the product to work stably under various harsh outdoor conditions. The heat dissipation structure has been optimized, and the high-efficiency heat dissipation structure can ensure long-term stability, thereby extending the service life of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0017] In the figure: 1. upper shell; 2. lower shell; 3. transmitting integrated shell; 4. magnetic material; 5. working indicator light; 6. induction coil; 7. shielding compartment; 8. magnetic core; 9. main board; 10. shielding bottom plate; 11. main board antenna; 12. magnet; 13. DC output line; 14. anti-slip groove; 15. anti-slip convex groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1-2 , the utility model provides the embodiment:

[0020] The modification-free wireless charging device for electric bicycles comprises an upper shell 1 and a lower shell 2. The bottom of the upper shell 1 is bolted and fixed to the lower shell 2 by bolts, and the bottom of the lower shell 2 is bolted and fixed to the transmitting integrated shell 3. A shielding chamber 7 is provided inside the upper shell 1. The inner wall surface of the shielding chamber 7 is equipped with a mainboard 9 by bolts. A working indicator light 5 is installed on one side of the top surface of the upper shell 1. The working indicator light 5 is electrically connected to the mainboard 9 by line matching. The mainboard 9 is electrically connected to a DC output line 13 by line matching, and the output end of the DC output line 13 runs through the surface of the upper shell 1. The surface of the upper shell 1 is integrally formed with an array heat dissipation structure, and the upper shell 1 is an integrated structure made of aluminum alloy material. The heat conduction requirements of the mainboard 9 are ensured. At the same time, a double shielding design (partial shielding plate of the magnetic core 8 + shielding chamber 7) is adopted to prevent magnetic field interference, ensure the normal operation of the mainboard 9 and the mainboard antenna 11, and enhance the waterproof and impact resistance of the mainboard through the glue filling process to adapt to complex outdoor environments.

[0021] The bottom of the mainboard 9 is bolted with a shielding bottom plate 10, the interior of the lower shell 2 is equipped with a magnetic core 8, the surface of the magnetic core 8 is wound with an induction coil 6, and the surface of the mainboard 9 is equipped with a mainboard antenna 11, which is electrically connected to the mainboard 9 through line matching. The bottom surface of the lower shell 2 is integrally formed with an anti-slip groove 14, and the surface of the transmitting integrated shell 3 is provided with an anti-slip convex groove 15, which is plugged and fixed with the anti-slip groove 14 set on the lower shell 2. The anti-slip convex groove 15 is provided at the bottom of the lower shell 2, which cooperates with the anti-slip groove 14 of the transmitting integrated shell 3 to ensure that the charger is stable when fixed by magnetic attraction and will not be easily moved due to external factors.

[0022] The inside of the transmitting integrated shell 3 is embedded with a sheet magnetic material 4, and the inner wall of the lower shell 2 is uniformly filled with four magnets 12 in sequence. The transmitting integrated shell 3 is installed in an underground manner. During the specific assembly process, only the upper shell 1 and the lower shell 2 are exposed to the outside. The magnetic material 4 is at least eight pieces, and the lower shell 2 is equipped with four magnets. The charging position is accurately located through the magnetic attraction effect to ensure the energy transmission efficiency, thereby forming a wireless energy transmission system. In addition, the main board 9 is also equipped with a transmitting unit and a receiving unit. The transmitting unit converts the AC power from the mains into high-frequency electromagnetic energy. It consists of an efficient power conversion module, a high-frequency inverter and a group of coupling coils arranged in the transmitting disk. The transmitting disk adopts a separate design and is arranged in the control cabinet and the transmitting disk respectively to ensure stability under long-term work. The receiving unit is a portable receiving disk with a built-in receiving coupling coil, a rectifier filter circuit and an intelligent identification chip. When the receiving disk is placed above the transmitting disk, it can effectively capture the electromagnetic field and convert it into DC power, and directly connect to the battery interface of the electric bicycle to achieve instant charging.

[0023] The electromagnetic energy generated by the transmitting disk is converted into electrical energy in the induction coil 6 of the receiving disk, and then directly charges the battery of the electric bicycle through the DC output line 13, avoiding energy loss and safety hazards in the process of AC power conversion. The wireless receiving disk uses magnetic suction to support charging in multiple directions, ensuring that electric bicycles of different models and different interface positions can be conveniently charged wirelessly.

[0024] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0025] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. All equivalent changes and modifications to the shapes, structures, features and spirits described in the claims of the present invention should be included in the claims of the present invention.

Claims

1. A wireless charging device for an electric bicycle without modification, comprising an upper housing (1) and a lower housing (2), characterized in that: The bottom of the upper shell (1) is bolted and fixed to the lower shell (2) by bolts, and the bottom of the lower shell (2) is bolted and fixed to the transmitting integrated shell (3). A shielding chamber (7) is provided inside the upper shell (1), and a main board (9) is installed on the inner wall surface of the shielding chamber (7) by bolts. A shielding bottom plate (10) is bolted to the bottom of the main board (9). A magnetic core (8) is installed inside the lower shell (2), and an induction coil (6) is wound on the surface of the magnetic core (8). A main board antenna (11) is installed on the surface of the main board (9), and the main board antenna (11) is electrically connected to the main board (9) by line cooperation.

2. The modification-free wireless charging device for electric bicycle according to claim 1, characterized in that: A working indicator light (5) is mounted on one side of the top surface of the upper housing (1), and the working indicator light (5) is electrically connected to the mainboard (9) through circuit matching.

3. The modification-free wireless charging device for electric bicycle according to claim 1, characterized in that: An array-type heat dissipation structure is integrally formed on the surface of the upper shell (1), and the upper shell (1) is an integrated structure made of aluminum alloy material.

4. The modification-free wireless charging device for electric bicycles according to claim 1, characterized in that: The bottom surface of the lower shell (2) is integrally formed with an anti-slip groove (14), and the surface of the transmitting integrated shell (3) is provided with an anti-slip convex groove (15), and the anti-slip convex groove (15) is plugged and fixed to the anti-slip groove (14) provided on the lower shell (2).

5. The modification-free wireless charging device for electric bicycle according to claim 1, characterized in that: The mainboard (9) is electrically connected to a DC output line (13) through line matching, and the output end of the DC output line (13) passes through the surface of the upper shell (1).

6. The modification-free wireless charging device for electric bicycle according to claim 1, characterized in that: A sheet-shaped magnetic material (4) is embedded inside the integrated transmitting shell (3).

7. The modification-free wireless charging device for electric bicycle according to claim 1, characterized in that: Four magnets (12) are uniformly filled in sequence on the inner wall of the lower shell (2).