Discharging mechanism for white tea cake pressing

By designing the discharge mechanism for white tea pressure cakes, and using components such as molds, mounting blocks and hydraulic cylinders, the automatic discharge and multi-spec production of white tea pressure cakes are realized, solving the problems of low discharge efficiency and single specifications in the existing technology, and improving production efficiency and economic benefits.

CN222803810UActive Publication Date: 2025-04-29ANCIENT YULIN TEA IND (FUJIAN) CO LTD
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Patent Information

Application Number
CN202421637349.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-29
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the white tea cake pressing process, it needs to be taken out manually after pressing the cake, which has low discharge efficiency; and the existing process can only produce one size white tea cake, which cannot meet the diversified market needs.

Method used

A discharge mechanism for white tea pressure cake is designed, including molds, mounting blocks, driving mechanisms, pressing blocks, fixing components, pressing plates and hydraulic cylinders. Through the cooperation of conveyor belts and hydraulic cylinders, automatic discharge is achieved, and the production of white tea cakes of different specifications and sizes is adapted through adjustable molds and pressing blocks.

Benefits of technology

It improves the discharge efficiency of white tea pressed cakes, reduces the intensity of manual labor, and can be suitable for the production of white tea cakes of different specifications and sizes, meets the diversified market needs and improves economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a discharging mechanism for white tea cake pressing, in particular to the technical field of white tea processing. Comprising a mold, a mounting block, a driving mechanism, a pressing block, a fixing assembly, a pressing plate and a hydraulic cylinder. The problems that at present, after white tea is subjected to cake pressing treatment, manual taking-out is usually needed, and the discharging efficiency is low are solved. And the current technological process of white tea cake pressing can only be suitable for white tea cakes of one specification and cannot meet the diversified requirements of the current market.
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Description

Technical Field

[0001] The utility model relates to the technical field of white tea processing, in particular to a discharging mechanism for white tea cake pressing. Background Art

[0002] Pressing white tea into cakes is one of the important processes in the process of pressing white tea into cakes. In the past, workers pressed the cakes manually, which was a slow process and required a lot of man-hours to be wasted. Now, the process of pressing white tea into cakes is done through a hydraulic press, which can save a lot of workers' time.

[0003] However, in the current process of pressing white tea cakes, after the hydraulic press presses the white tea cakes, they usually need to be taken out manually, which greatly reduces the discharge efficiency of the white tea cakes. In addition, the existing process of pressing white tea cakes can usually only produce white tea cakes of one size, which cannot meet the current diversified market demand and greatly reduces the economic benefits. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] The utility model provides a discharging mechanism for white tea cake pressing, which overcomes the problems that the current white tea cake pressing process usually requires manual removal and has low discharging efficiency; and the current process of white tea cake pressing can only be used for white tea cakes of one size and cannot meet the diversified needs of the current market.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides a discharging mechanism for white tea cake pressing, including a mold, a mounting block, a driving mechanism, a pressing block, a fixing assembly, a pressing plate, and a hydraulic cylinder;

[0008] A conveyor belt is provided between the two sides of the frame; the mold is provided above the conveyor belt; the mold is a round frame formed by splicing two semi-circular discs of the same size; the bottom of the mold is installed on the two mounting blocks; the driving mechanism for driving the two mounting blocks to move is provided on the frame; the pressing block is provided above the mold; the pressing block is fixed under the pressing plate through a fixing assembly; a hydraulic cylinder for driving the pressing plate to move is provided above the pressing plate; the hydraulic cylinder is installed on the frame through a vertical plate.

[0009] Preferably, a pair of the clamping blocks are provided at the bottom of the mold; the clamping blocks are symmetrically distributed on the mold; the mounting block is provided with the clamping grooves matching with the clamping blocks; the mold can be clamped on the mounting block.

[0010] Preferably, the driving mechanism comprises a moving block, a threaded hole, a screw, a moving hole, a sliding rod, and a rotating motor;

[0011] The two mounting blocks have the same mounting structure at both ends, and the moving blocks are respectively provided at both ends; the moving block at one end is provided with the threaded hole, and the threaded hole is threadedly connected to the screw rod; the moving block at the other end is provided with the moving hole, and the moving hole is slidably connected to the sliding rod; the screw rod and the sliding rod are both installed between the two sides of the frame; and the rotating motor for driving the screw rod to rotate is provided on one side of the frame.

[0012] Preferably, the screw rod is provided with two sections of threads in opposite directions, and two moving blocks are respectively threadedly connected to the two different sections of threads.

[0013] Preferably, the fixing assembly includes a fixing block, a limiting rod, a through hole, an opening slot, a rotation slot, a plug hole, and an insert rod;

[0014] The fixing block is fixedly connected to the lower end of the pressure plate; the limiting rod is fixedly connected to the fixing block; a through hole is provided on the limiting rod; the pressure block is clamped on the fixed block; the opening groove is provided at the upper end of the pressure block; the rotating groove is provided at the middle end of the pressure block; the rotating groove is provided at the lower end of the opening groove and is connected thereto; two insertion holes are provided on the side wall of the pressure block, and the insertion holes are connected with the rotating groove; the insertion rod can be inserted into the insertion hole.

[0015] (3) Beneficial effects

[0016] The utility model provides a discharging mechanism for white tea cake pressing, which overcomes the problems that the white tea cake pressing process usually needs to be taken out manually and the discharging efficiency is low; and the current process of white tea cake pressing can only be applied to white tea cakes of one size and cannot meet the diversified needs of the current market.

[0017] 1. The utility model can be used to press white tea round cakes of different diameters.

[0018] 2. In the process of installing and disassembling the pressing block, the utility model provides a fixing component to make the process more efficient; in addition, in the process of installing and disassembling the mold, the clamping structure is provided to facilitate installation and disassembly.

[0019] 3. The utility model can achieve the effect of automatically compressing white tea into round cakes, further improving work efficiency and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a discharging mechanism for white tea cake pressing proposed by the utility model;

[0021] Figure 2 For the utility model Figure 1 Schematic diagram of the rear side;

[0022] Figure 3 This is a schematic diagram of the structure of the connection between the mold and the mounting block in the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the connection between the pressure block and the pressure plate in the utility model;

[0024] Figure 5 For the utility model Figure 4 Detailed picture of

[0025] Figure 6 It is a plan view of the screw in the utility model;

[0026] Figure markings: 1- conveyor belt, 2- mold, 3- mounting block, 4- driving mechanism, 41- moving block, 42- threaded hole, 43- screw, 44- moving hole, 45- slide rod, 46- rotating motor, 5- pressing block, 6- fixing assembly, 61- fixing block, 62- limiting rod, 63- through hole, 64- opening groove, 65- rotating groove, 66- plug hole, 67- plug rod, 7- pressing plate, 8- hydraulic cylinder, 9- clamping block, 10- clamping groove, 11- frame. DETAILED DESCRIPTION

[0027] The utility model is further described in conjunction with the accompanying drawings and embodiments.

[0028] like Figures 1 to 6 As shown, the discharging mechanism for white tea cake pressing described in the utility model comprises a mold 2, a mounting block 3, a driving mechanism 4, a pressing block 5, a fixing assembly 6, a pressing plate 7, and a hydraulic cylinder 8;

[0029] A conveyor belt 1 is provided between the two sides of the frame 11; the conveyor belt 1 is a prior art, and a collecting cart may be provided in the discharging direction of the conveyor belt 1, which will not be summarized here; the mold 2 is provided above the conveyor belt 1; the mold 2 is a round frame formed by splicing two semicircular discs of the same size; the mold 2 is two separate semicircular shapes, and by producing a pair of semicircular molds 2 of different sizes, it can be suitable for producing white tea pressed cakes of different sizes; the bottom of the mold 2 is installed on the two mounting blocks 3; the frame 11 is provided with the A driving mechanism 4; a pressing block 5 is provided above the mold 2; the pressing block 5 is fixed below the pressing plate 7 through a fixing assembly 6; the size of the pressing block 5 is the same as the size of the mold 2 selected above, and the diameter of the pressing block 5 is the diameter of the white tea cake to be compacted, which is also the diameter of the hollow part inside the mold 2. A hydraulic cylinder 8 for driving the pressing plate 7 to move is provided above the pressing plate 7; the hydraulic cylinder 8 is installed on the frame 11 through a vertical plate, and the pressing block 5 is driven by the hydraulic cylinder 8 to compact the tea leaves inside the mold 2, and its working condition is more stable.

[0030] A pair of the clamping blocks 9 are provided at the bottom of the mold 2; the clamping blocks 9 are symmetrically distributed on the mold 2; that is, a clamping connection can be provided on the two semicircular plates to facilitate the separation of the mold 2 during the subsequent discharge process; the mounting block 3 is provided with the clamping groove 10 that cooperates with the clamping block 9; the mold 2 can be clamped on the mounting block 3.

[0031] The driving mechanism 4 includes a moving block 41, a threaded hole 42, a screw rod 43, a moving hole 44, a sliding rod 45, and a rotating motor 46;

[0032] The two mounting blocks 3 have the same mounting structure at both ends, and the two ends are respectively provided with the moving blocks 41; the moving block 41 at one end is provided with the threaded hole 42, and the threaded hole 42 is threadedly connected with the screw 43; the moving block 41 at the other end is provided with the moving hole 44, and the moving hole 44 is slidably connected with the slide bar 45; the screw 43 and the slide bar 45 are both installed between the two sides of the frame 11; one side of the frame 11 is provided with the rotating motor 46 for driving the screw 43 to rotate. The screw 43 and the slide bar 45 cooperate and slide, so that the moving block 41 is supported evenly, avoiding the situation that the moving block 41 is unstable during the downward pressing process of the hydraulic cylinder 8, resulting in the instability of the mold 2.

[0033] The screw rod 43 is provided with two sections of threads in opposite directions, and two moving blocks 41 are respectively threadedly connected to the two different sections of threads.

[0034] The fixing assembly 6 includes a fixing block 61, a limiting rod 62, a through hole 63, an opening slot 64, a rotation slot 65, a plug hole 66, and an insert rod 67;

[0035] The lower end of the pressing plate 7 is fixedly connected to the fixing block 61; the limiting rod 62 is fixedly connected to the fixing block 61; the limiting rod 621 is provided with a through hole 63; the fixing block 61 is clamped with the pressing block 5, and the positions of the pressing blocks 5 of different specifications and sizes are the same in size for clamping the fixing block 61; the upper end of the pressing block 5 is provided with the opening groove 64; the middle end of the pressing block 5 is provided with the rotating groove 65; the rotating groove 65 is provided at the lower end of the opening groove 64 and is connected with it. During the process of installing the fixing block 61 into the inside of the pressing block 5, the limiting rod 62 can rotate inside the rotating groove 65; two plug holes 66 are provided on the side wall of the pressing block 5, and the plug holes 66 are connected with the rotating groove 65; the plug rod 67 can be inserted into the plug hole 66.

[0036] Working principle: select a mold 2 and a pressing block 5 of appropriate size, first clamp the two semi-disc-shaped molds 2 on the mounting block 3 respectively; in the process of fixing the pressing block 5 to the fixing block 61, the limiting rod 62 first passes through the opening groove 64 and is clamped into the interior of the pressing block 5, and then the limiting rod 62 is pushed into the interior of the rotating groove 65, and then the pressing block 5 is rotated so that the limiting rod 62 does not fall out of the opening groove 64, and finally the insertion rod 67 is inserted into the socket 66 on the pressing block 5, passes through the through hole 63 inside the limiting rod 62, and finally passes through the socket 66 at the other end of the pressing block 5, thereby achieving the effect of limiting the pressing block 5 and preventing the pressing block 5 from falling out.

[0037] After installing the mold 2 and the pressing block 5, put the tea leaves into the mold 2, and then open the hydraulic cylinder 8, at which time the hydraulic cylinder 8 drives the pressing plate 7 to press down, and at the same time drives the pressing block 5 to compress the tea leaves inside the mold 2; after compaction, turn on the rotating motor 46, at which time the rotating motor 46 drives the screw 43 to rotate. Since the screw 43 is provided with two opposite thread lines, the moving blocks 41 on the two different thread lines move in opposite directions, thereby driving the two semi-disc-shaped ones that were originally closed to separate, and the compressed tea cakes fall onto the conveyor belt 1 for discharge. The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0038] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description is relatively specific and detailed, but the utility model is not limited to these embodiments. It should be pointed out that for ordinary technicians in this field. Under the premise of not departing from the purpose of the utility model, any improvement made shall fall within the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A discharging mechanism for white tea cake pressing, characterized in that: It comprises a mold (2), a mounting block (3), a driving mechanism (4), a pressing block (5), a fixing assembly (6), a pressing plate (7), and a hydraulic cylinder (8); A conveyor belt (1) is provided between two sides of the frame (11); the mold (2) is provided above the conveyor belt (1); the mold (2) is a round frame formed by splicing two semi-circular discs of the same size; the bottom of the mold (2) is mounted on two mounting blocks (3); the frame (11) is provided with a driving mechanism (4) for driving the two mounting blocks (3) to move; the pressing block (5) is provided above the mold (2); the pressing block (5) is fixed below the pressing plate (7) through a fixing assembly (6); a hydraulic cylinder (8) for driving the pressing plate (7) to move is provided above the pressing plate (7); the hydraulic cylinder (8) is mounted on the frame (11) through a vertical plate.

2. A discharging mechanism for white tea pressed cake according to claim 1, characterized in that: A pair of clamping blocks (9) are provided at the bottom of the mold (2); the clamping blocks (9) are symmetrically distributed on the mold (2); the mounting block (3) is provided with clamping grooves (10) that cooperate with the clamping blocks (9); and the mold (2) can be clamped on the mounting block (3).

3. A discharging mechanism for white tea pressed cake according to claim 1, characterized in that: The driving mechanism (4) comprises a moving block (41), a threaded hole (42), a screw rod (43), a moving hole (44), a sliding rod (45), and a rotating motor (46); The two mounting blocks (3) have the same mounting structure at both ends, and the two ends are respectively provided with the moving blocks (41); the moving block (41) at one end is provided with the threaded hole (42), and the threaded hole (42) is threadedly connected to the screw rod (43); the moving block (41) at the other end is provided with the moving hole (44), and the moving hole (44) is slidably connected to the slide rod (45); the screw rod (43) and the slide rod (45) are both installed between the two sides of the frame (11); and the rotating motor (46) for driving the screw rod (43) to rotate is provided on one side of the frame (11).

4. A discharging mechanism for white tea pressed cakes according to claim 3, characterized in that: The screw rod (43) is provided with two sections of thread lines in opposite directions, and the two moving blocks (41) are respectively threadedly connected to the two different sections of thread lines.

5. A discharging mechanism for white tea pressed cake according to claim 1, characterized in that: The fixing assembly (6) comprises a fixing block (61), a limiting rod (62), a through hole (63), an opening slot (64), a rotation slot (65), an insertion hole (66), and an insertion rod (67); The lower end of the pressing plate (7) is fixedly connected to the fixing block (61); the fixing block (61) is fixedly connected to the limiting rod (62); the limiting rod (62) is provided with a through hole (63); the fixing block (61) is clamped with the pressing block (5); the upper end of the pressing block (5) is provided with the opening groove (64); the middle end of the pressing block (5) is provided with the rotating groove (65); the rotating groove (65) is provided at the lower end of the opening groove (64) and is connected thereto; two insertion holes (66) are provided on the side wall of the pressing block (5), and the insertion holes (66) are connected to the rotating groove (65); the insertion rod (67) can be inserted into the insertion hole (66).