Mushroom soup reaction kettle
By designing the mushroom soup separation components and cooling components of the mushroom soup reactor, the residue problem in traditional mushroom soup production is solved, and the effect of efficient extraction of effective ingredients and improving product purity and taste is achieved.
Patent Information
- Application Number
- CN202421823675.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the production process of traditional mushroom soup, a large amount of residue exists after processing of edible fungi raw materials, which increases the processing cost and affects the purity and taste of the product.
A mushroom soup reactor was designed, including the reaction kettle body, mushroom soup separation assembly and cooling assembly. The mushroom soup separation assembly realizes separation of mushroom soup liquid and removal of impurities through the first and second flow pipes and the separation mesh barrel. The water injection pipe is used to flush the separation mesh barrel to ensure the cleaning of the kettle.
It has achieved efficient extraction of active ingredients of edible fungi, reduced the entry of mushroom residues, improved the purity and taste of mushroom soup, and simplified the cleaning process of the reactor.
Smart Images
Figure CN222803854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food production equipment, in particular to a mushroom soup reactor. Background Art
[0002] Edible mushrooms are known as "health foods" because they are rich in nutrients such as high protein, low fat, and multiple amino acids, unsaturated fatty acids, etc.
[0003] In recent years, with the increasing demand for healthy diets, mushroom soup products have gradually become a popular choice in the market. However, in the production process of traditional mushroom soup, there is often a lot of residue after processing the edible mushroom raw materials. These residues not only increase the processing cost, but also affect the purity and taste of the product. Therefore, it is particularly important to develop a mushroom soup reactor that can efficiently extract the effective ingredients of edible mushrooms and achieve residue-free output. Utility Model Content
[0004] In order to solve the problems existing in the prior art such as the produced mushroom soup liquid and mushroom residue, the present application provides a mushroom soup reactor.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is: a mushroom soup reactor, comprising: a reactor body, on which a base for connecting to an operating platform is arranged; a mushroom soup separation component arranged on the reactor body, the mushroom soup separation component comprising a first guide pipe, a second guide pipe and a separation net cylinder, the first guide pipe and the second guide pipe are both connected to the reactor body, the first guide pipe is used to discharge the mushroom soup stock solution in the middle and upper part of the reactor body, the second guide pipe is used to discharge the mushroom soup stock solution containing impurities, and the separation net cylinder is detachably arranged at the input end of the first guide pipe; a water injection pipe for flushing the separation net cylinder is arranged on the first guide pipe, and a first control valve is connected in series on the water injection pipe.
[0006] In some embodiments of the utility model, a cooling assembly is provided on the above-mentioned reactor body, and the cooling assembly includes a heat exchange tube spirally wound on the outer wall of the reactor body, the water inlet end of the heat exchange tube is located at the bottom of the reactor body, and the water outlet end of the heat exchange tube is located at the middle and upper part of the reactor body.
[0007] In some embodiments of the present invention, a booster pump for increasing the pressure of cooling water is provided at the input end of the heat exchange tube.
[0008] In some embodiments of the utility model, a sampling tube for collecting samples is arranged at the bottom of the reactor body, and a second control valve is arranged at the output end of the sampling tube.
[0009] In some embodiments of the present invention, the reactor body comprises a tank body and a cover body, the cover body is disposed on the cover body, and a limiting plate is disposed circumferentially at the mouth of the tank body.
[0010] In some embodiments of the present invention, an annular rubber strip is provided between the limiting plate and the cover body.
[0011] In some embodiments of the utility model, a stirring mechanism for stirring the mushroom soup is arranged on the cover, and the stirring mechanism includes a stirring paddle located in the reactor body and a driving motor arranged outside the cover.
[0012] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:
[0013] The utility model provides a mushroom soup reactor, comprising: a reactor body, a base for connecting with an operation platform is arranged on the reactor body; a mushroom soup separation component arranged on the reactor body, the mushroom soup separation component comprises a first guide pipe, a second guide pipe and a separation net cylinder, the first guide pipe and the second guide pipe are both connected with the reactor body, the first guide pipe is used to discharge the mushroom soup stock liquid in the middle and upper part of the reactor body, the second guide pipe is used to discharge the mushroom soup stock liquid containing impurities, and the separation net cylinder is detachably arranged at the input end of the first guide pipe; a water injection pipe for flushing the separation net cylinder is arranged on the first guide pipe, and a first control valve is connected in series on the water injection pipe. The above-mentioned operation platform is used to install the reactor body for boiling mushroom soup, and the internal space of the above-mentioned reactor body is used to load edible mushroom raw materials, water and possible auxiliary materials and other reaction materials, and the materials are heated, stirred and processed in the reactor, and finally converted into mushroom soup products for output. The above-mentioned mushroom soup separation component is used to separate mushroom soup auxiliary materials and mushroom soup liquid, so as to obtain a mushroom soup with higher purity, and avoid the mixing of residues to affect the eating experience of the mushroom soup. The first diversion conduit is used to discharge the mushroom soup in the middle and upper part of the reactor body. Since the mushrooms absorb a large amount of water after boiling, they fall by gravity and settle to the bottom of the reactor body. Extraction from the middle and lower part can effectively reduce the entry of mushroom residues. The second diversion conduit is used to discharge the mushroom soup containing some mushroom residues from the bottom, so that the soup containing mushroom residues can be removed and filtered to obtain the soup liquid. The separation mesh cylinder is used to filter the soup liquid entering the first diversion conduit, so as to further obtain the residue-free soup stock liquid, which greatly improves the edible taste of the soup. The water injection pipe is used to transport clean water for producing mushroom soup or cleaning the inner wall of the reactor body to the reactor, so as to backwash the filter mesh cylinder without manual cleaning, which greatly improves the convenience of cleaning the reactor body.
[0014] Therefore, the mushroom soup reactor can obtain mushroom soup liquid without sterile mushroom residues, which is convenient for improving the eating taste of consumers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 The structure of the embodiment of the present application is shown in FIG. Figure 1 ;
[0017] Figure 2 A cross-sectional view of an embodiment of the present application;
[0018] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0019] Figure 4 The structure of the embodiment of the present application is shown in FIG. Figure 2 .
[0020] In the figure: 1-reactor body; 101-tank body; 102-cover body; 2-base; 3-first guide pipe; 4-second guide pipe; 5-separation net cylinder; 6-water injection pipe; 7-first control valve; 8-heat exchange pipe; 9-boosting pump; 10-sampling pipe; 11-second control valve; 12-limiting plate; 13-annular rubber strip; 14-stirring paddle; 15-driving motor. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0024] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0026] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] Example
[0028] Please refer to Figure 1-Figure 4 The present embodiment provides a mushroom soup reactor, comprising: a reactor body 1, on which a base 2 for connecting to an operating platform is arranged; a mushroom soup separation component arranged on the reactor body 1, the mushroom soup separation component comprising a first guide pipe 3, a second guide pipe 4 and a separation net cylinder 5, the first guide pipe 3 and the second guide pipe 4 are both connected to the reactor body 1, the first guide pipe 3 is used to discharge the mushroom soup stock solution in the middle and upper part of the reactor body 1, the second guide pipe 4 is used to discharge the mushroom soup stock solution containing impurities, and the separation net cylinder 5 is detachably arranged at the input end of the first guide pipe 3; a water injection pipe 6 for flushing the separation net cylinder 5 is arranged on the first guide pipe 3, and a first control valve 7 is connected in series to the water injection pipe 6.
[0029] In this embodiment, the above-mentioned working platform (not shown in the figure) is used to install the reactor body 1 for boiling mushroom soup. The internal space of the above-mentioned reactor body 1 is used to load reaction materials such as edible mushroom raw materials, water and possible added auxiliary materials. The materials are heated, stirred and other processes in the reactor and finally converted into mushroom soup product output.
[0030] In this embodiment, the mushroom soup separation component is used to separate mushroom soup auxiliary materials and mushroom soup liquid, so as to obtain a mushroom soup with higher purity and avoid residues from mixing in and affecting the eating experience of the mushroom soup.
[0031] Specifically, the first flow guide pipe 3 is used to discharge the mushroom soup in the middle and upper part of the reactor body 1. Since the mushrooms absorb a large amount of water after being boiled, they fall by gravity and settle to the bottom of the reactor body 1. Extraction from the middle and lower part can effectively reduce the entry of mushroom residues. The second flow guide pipe 4 is used to discharge the mushroom soup containing some mushroom residues from the bottom, so that the mushroom soup containing mushroom residues can be removed and filtered to obtain the mushroom soup liquid. The separation net cylinder 5 is used to filter the mushroom soup liquid entering the first flow guide pipe 3, so as to further obtain the residue-free mushroom soup stock liquid, which greatly improves the edible taste of the mushroom soup.
[0032] It should be noted that, since the filter screen is used to filter the mushroom soup liquid entering the first diversion pipe 3, it is necessary to regularly clean the mushroom residue attached to the side of the filter screen located in the reactor body 1. The water injection pipe 6 is used to transport clean water for producing mushroom soup or cleaning the inner wall of the reactor body 1 to the reactor. When the clean water enters the first diversion pipe 3, the water body flushes the filter screen from the outside to the inside through the first diversion pipe 3, and the filter screen is flushed in reverse, without manual cleaning, which greatly improves the convenience of cleaning the reactor body 1.
[0033] Furthermore, the filter screen cartridge and the reactor body 1 are detachably connected by threaded connection, which facilitates installation and removal of the filter screen cartridge.
[0034] Please refer to Figure 1 , Figure 2 and Figure 4 In some implementations of the present embodiment, a cooling assembly is provided on the reactor body 1, and the cooling assembly includes a heat exchange tube 8 spirally wound on the outer wall of the reactor body 1, the water inlet end of the heat exchange tube 8 is located at the bottom of the reactor body, and the water outlet end of the heat exchange tube 8 is located at the middle and upper part of the reactor body 1.
[0035] In this embodiment, the cooling component is used to cool the boiled mushroom soup stock liquid, and the cooled mushroom soup liquid can be directly packaged, thereby improving the efficiency of preparing mushroom soup by the reactor body 1.
[0036] Specifically, the cooling assembly transports room temperature water to the outer wall of the reactor body 1 through the heat exchange pipe 8. The water and the reactor body 1 continuously exchange heat, thereby quickly cooling the reactor body 1 and the mushroom soup boiled inside. The output of the room temperature mushroom soup is convenient for subsequent direct packaging.
[0037] Please refer to Figure 1 , Figure 2 and Figure 4 In some embodiments of the present embodiment, a booster pump 9 for increasing the pressure of the cooling water is provided at the input end of the heat exchange tube 8.
[0038] In the present embodiment, the booster pump 9 is provided at the input end of the heat exchange tube 8 to accelerate the entry of the normal temperature water body into the heat exchange tube 8, which can increase the heat exchange rate, shorten the cooling time, and facilitate the boiling of the next pot of mushroom soup.
[0039] Please refer to Figure 4 In some embodiments of the present embodiment, a sampling tube 10 for collecting samples is provided at the bottom of the reaction kettle body 1, and a second control valve 11 is provided at the output end of the sampling tube 10.
[0040] In the present embodiment, the sampling tube 10 is used to sample and send the mushroom soup produced each time for inspection. By sampling the mushroom soup, it can be detected whether its composition, taste and flavor meet the established quality standards, so as to ensure the quality of the final product. In addition, it can also prevent poisoning. The cooked mushroom soup is sampled and preserved before consumption. In case of a poisoning incident, the sample can be used as important evidence to help trace the source of the problem and prevent similar incidents from happening again.
[0041] Please refer to Figure 1 、 Figure 2 and Figure 4 In some embodiments of the present embodiment, the reaction kettle body 1 includes a tank body 101 and a cover body 102. The cover body 102 is covered on the cover body 102, and a limiting plate 12 is circumferentially provided at the mouth of the tank body 101.
[0042] In the present embodiment, the tank body 101 is used to hold the cooked mushroom soup liquid, and the cover body 102 is used to cooperate with the tank body 101 to enclose a closed boiling chamber to prevent a large amount of mushroom fragrance from overflowing. The limiting plate 12 is used to guide the cover body 102 to prevent the cover body 102 from shifting horizontally and being misaligned.
[0043] It should be noted that the cross-section of the limiting plate 12 is an L-shaped structure. The "-" part of the L-shape is provided on the reaction kettle body 1, and the "丨" part is used to form a platform with the "-" to place the cover body 102.
[0044] Please refer to Figure 2 and Figure 3 In some embodiments of the present embodiment, an annular rubber strip 13 is provided between the limiting plate 12 and the cover body 102.
[0045] In the present embodiment, the annular rubber strip 13 is provided on the "-" of the limiting plate 12. The gravity of the cover body 102 itself and the pressure can be applied to the cover body 102 through mechanical equipment, so as to improve the sealing effect between the cover body 102 and the reaction kettle body 1.
[0046] Please refer to Figure 2 and Figure 3 In some implementations of the present embodiment, a stirring mechanism for stirring the mushroom soup is disposed on the cover 102 , and the stirring mechanism includes a stirring paddle 14 located in the reactor body 1 and a driving motor 15 disposed outside the cover 102 .
[0047] In this embodiment, the stirring mechanism is used to stir the mushroom soup inside the reactor body 1, so that the liquid and mushrooms are fully mixed, which can accelerate the heat exchange efficiency between the mushroom soup and the reactor body 1 during cooling and shorten the cooling time. In addition, the stirring mechanism can also stir when the clean water is input through the first diversion pipe 3, which can accelerate the cleaning of the inside of the reactor body 1 and improve the cleaning efficiency.
[0048] Specifically, the stirring paddle 14 is used to rotate and mix the various ingredients (such as mushrooms, water, seasonings, etc.) in the mushroom soup evenly to ensure sufficient contact between the reactants, thereby improving the reaction efficiency. The driving motor 15 is used to provide the necessary power for the stirring mechanism so that it can rotate at a set speed and direction. It is convenient to drive the stirring paddle 14 inside the reactor body 1 at a constant speed.
[0049] When in use, the reactor body 1 is installed on the working platform for producing mushroom soup, the output end of the first diversion pipe 3 is connected to the mushroom soup packaging equipment, the output end of the second diversion pipe 4 is connected to the mushroom soup secondary filtration equipment, the output end of the secondary filtration equipment is connected to the mushroom soup packaging equipment, the cover body 102 and the stirring mechanism installed on the cover body 102 are lifted and taken out, the material bag containing mushrooms is put into the reactor, the first control valve 7 is opened, and an appropriate amount of clean water is delivered and then closed, the closed cover body 102 is heated, and after the boiling time is reached, the booster pump 9 is driven to open to cool the mushroom soup, and the temperature is closed after it drops to the packaging temperature, and the stirring mechanism is closed at the same time, the first diversion pipe 3 is opened to output the mushroom soup for packaging, and it is stopped after being delivered to the water level where the first diversion pipe 3 is installed, the mushroom soup is output through the second diversion pipe 4 for filtration, the cover body 102 is opened to take out the material bag, and the cleaning liquid is delivered through the water injection pipe 6 to clean the inside of the reactor body 1, and the above operations are repeated to cycle production.
[0050] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A mushroom soup reactor, characterized in that: include: A reactor body (1), wherein the reactor body (1) is provided with a base (2) for connecting to a working platform; a mushroom soup separation component arranged in the reactor body (1), the mushroom soup separation component comprising a first flow guide pipe (3), a second flow guide pipe (4) and a separation net cylinder (5); the first flow guide pipe (3) and the second flow guide pipe (4) are both connected to the reactor body (1); the first flow guide pipe (3) is used to discharge the mushroom soup stock solution in the middle and upper part of the reactor body (1); the second flow guide pipe (4) is used to discharge the mushroom soup stock solution containing impurities; the separation net cylinder (5) is detachably arranged at the input end of the first flow guide pipe (3); The first flow guiding pipe (3) is provided with a water injection pipe (6) for flushing the separation net cylinder (5), and the water injection pipe (6) is connected in series with a first control valve (7).
2. The mushroom soup reactor according to claim 1, characterized in that: The reactor body (1) is provided with a cooling assembly, the cooling assembly comprising a heat exchange tube (8) spirally wound on the outer wall of the reactor body (1), the water inlet end of the heat exchange tube (8) is located at the bottom of the reactor body, and the water outlet end of the heat exchange tube (8) is located at the middle and upper part of the reactor body (1).
3. The mushroom soup reactor according to claim 2, characterized in that: The input end of the heat exchange tube (8) is provided with a booster pump (9) for increasing the pressure of cooling water.
4. The mushroom soup reactor according to claim 1, characterized in that: A sampling tube (10) for collecting samples is arranged at the bottom of the reactor body (1), and an output end of the sampling tube (10) is provided with Second control valve (11).
5. The mushroom soup reactor according to claim 1, characterized in that: The reactor body (1) comprises a tank body (101) and a cover body (102), wherein the cover body (102) is covered on the cover body (102), and a limiting plate (12) is arranged around the mouth of the tank body (101).
6. The mushroom soup reactor according to claim 5, characterized in that: An annular rubber strip (13) is provided between the limiting plate (12) and the cover body (102).
7. The mushroom soup reactor according to claim 5, characterized in that: The cover (102) is provided with a stirring mechanism for stirring the mushroom soup, and the stirring mechanism comprises a stirring paddle (14) located inside the reactor body (1) and a driving motor (15) arranged outside the cover (102).