Feed blending device
By designing the feed mechanism of the rotary material control plate in the pig feed mixing device, the problems of large layering thickness and poor stirring uniformity in the prior art are solved, and better uniform stirring effect of materials is achieved, and the production quality of pig feed is improved.
Patent Information
- Application Number
- CN202421436070.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-22
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-22
AI Technical Summary
Before the mixing operation of existing pig feed mixing and stirring devices, the materials are prone to form a layer with a large thickness, resulting in poor stirring uniformity and affecting production quality.
A feed mixing device is designed, including a mixing housing, a feed mechanism and a stirring mechanism. Through the rotation of the material control plate, the feeding mechanism realizes that the material enters the mixing shell from multiple feed hoppers in sequence, forming a layered structure with a smaller thickness, thereby achieving better uniformity during stirring.
Through this device, when stirring, the material only needs to move a small amount of movement in the longitudinal direction, achieving the uniform stirring effect of the overall material, significantly improving the production quality of pig feed.
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Figure CN222805111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pig feed production, in particular to a feed mixing device. Background Art
[0002] Pig feed is usually composed of protein feed, energy feed, roughage, green feed, silage, mineral feed and feed additives, which need to be mixed, stirred and other preparation operations during the production process; Patent No. ZL202022059033.7 discloses a mixing and stirring device for pig feed, which can achieve the mixing and stirring effect of pig feed; however, before the stirring operation, the stirring structure will place each material 2 in the stirring shell 1 in turn, and the different materials 2 in the stirring shell 1 will form a thick layer (such as Figure 1 As shown in the figure, when stirring materials, the stirring blades rotate in the horizontal plane, and the movement of the materials in the longitudinal direction is small, so it is difficult to achieve a uniform stirring effect of the entire material, which seriously affects the production quality of pig feed; therefore, it is necessary to study a feed mixing device to solve the above problems in order to improve the uniformity of pig feed mixing. Summary of the invention
[0003] The utility model aims to solve the above problems and provide a feed mixing device with simple structure and uniform mixing.
[0004] In order to achieve the above purpose, the technical solution of the utility model is:
[0005] A feed mixing device comprises a mixing shell, in which a stirring mechanism is arranged; the mixing shell is in the shape of a cylindrical shell, and a feeding mechanism is arranged at the top of the mixing shell; the feeding mechanism comprises a plurality of feeding hoppers, a power motor, and a material control plate; a plurality of discharge ports are arranged at equal intervals at the top of the mixing shell along the circumferential direction of the mixing shell, a plurality of feeding hoppers are fixedly connected to the top of the mixing shell, and the bottom of the feeding hoppers is arranged corresponding to the plurality of discharge ports; the material control plate is in the shape of a circular plate, located at the top of the mixing shell and coaxially arranged with the mixing shell, the center position of the material control plate is transmission-connected with the power motor fixedly connected to the mixing shell and the power motor drives the material control plate to rotate, a material through hole is arranged at an eccentric position on the material control plate, and the material through hole is arranged corresponding to the discharge port; when the material control plate rotates, one of the discharge ports is in a state of separate communication with the material through hole.
[0006] Furthermore, a material guide plate is fixedly connected to the interior of the mixing shell, and the material guide plate is located below the material control plate; the material guide plate is arranged in a funnel shape and a material collection port is arranged at the bottom of the material guide plate, and the top edge of the material guide plate is fixedly connected to the inner wall of the mixing shell.
[0007] Furthermore, a filter element is rotatably connected to the interior of the mixing shell, and the filter element is located below the material guide plate; the filter element is arranged in a conical screen shape, and the bottom edge of the filter element is rotatably connected to the inner wall of the mixing shell, and the center position of the filter element is connected to the power motor and the filter element is driven to rotate by the power motor.
[0008] Furthermore, a slag discharge port connected to the interior of the mixing shell is arranged on the side wall of the mixing shell, and the slag discharge port is located on the upper side of the bottom edge of the filter element; a slag discharge baffle is arranged on the outside of the slag discharge port for controlling the opening and closing state of the slag discharge port.
[0009] Furthermore, the power motor is fixedly connected to the center position of the top of the mixing shell, and the power motor is connected to one end of the transmission shaft. The other end of the transmission shaft extends into the mixing shell and passes through the center position of the material control plate and the collection port at the bottom of the material guide plate in sequence, and then is connected to the center position of the top of the filter element.
[0010] Furthermore, the stirring mechanism includes a stirring blade, and the stirring blade is located below the filter element; the bottom end of the transmission shaft passes through the center position of the top end of the filter element and is fixedly connected to the stirring blade.
[0011] Furthermore, a material baffle assembly is provided on one side of the interior of the feed hopper, and the material baffle assembly includes a material baffle plate and an adjusting bolt; the material baffle plate is located on one side of the upper end of the feed outlet and the upper end of the material baffle plate is connected to the pin shaft of the inner wall of the feed hopper, a bolt through hole is provided on the side wall of one side of the material baffle plate and an adjusting bolt is threadedly connected through the bolt through hole, and one end of the adjusting bolt passes through the bolt through hole and abuts against the end face of one end of the material baffle plate close to the inner wall of the feed hopper; when the adjusting bolt is rotated and screwed in toward the inside of the feed hopper, the end head of the adjusting bolt pushes the bottom end of the material baffle plate to rotate, so as to adjust and control the feeding rate of the feed outlet.
[0012] Furthermore, the material through hole is in the shape of an arc-shaped long hole, and the cross-sectional width of the material through hole is greater than the inner diameter of the material discharge port.
[0013] Furthermore, the bottom end of the mixing shell is configured in a constricted shape and a discharge port is provided at the bottom end of the constricted shape, and a discharge baffle for controlling the opening and closing state of the discharge port is provided at the bottom end of the discharge port.
[0014] Compared with the prior art, the utility model has the following advantages and positive effects:
[0015] The utility model adopts the design of arranging a feeding mechanism at the top of the mixing shell, so that when performing the batching operation, different materials are first placed in different feeding hoppers respectively, and then the power motor drives the material control plate to rotate. When the material through hole on the material control plate rotates to below a certain discharge port, the material in the feeding hopper above the discharge port will enter the mixing shell through the discharge port and the material through hole in turn; as the material control plate continues to rotate, the materials in multiple feeding hoppers enter the mixing shell from the material through holes in turn, and under the action of the guide plate, multiple materials finally form a layered structure with a smaller thickness in the mixing shell; when the material layered structure is mixed, the material only needs to move a small amount in the longitudinal direction to achieve the longitudinal mixing effect, which makes it easier to achieve the mixing uniformity of the overall material, thereby effectively improving the production quality of pig feed; and the utility model has the advantages of simple structure, low cost, and easy operation, which can significantly improve the mixing uniformity of pig feed and has excellent market promotion prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a diagram showing the stacking effect of materials in the prior art;
[0018] Figure 2 It is a cross-sectional structural diagram of the utility model;
[0019] Figure 3 for Figure 2 A magnified view of the local structure at position A in the middle;
[0020] Figure 4 for Figure 2 A magnified view of the local structure at position B in the middle;
[0021] Figure 5 It is a top view of the structure of the utility model;
[0022] Figure 6 This is a top view of the material control board;
[0023] Figure 7 This is a diagram showing the stacking effect of materials in the utility model. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the utility model.
[0025] like Figures 2 to 7 As shown, this embodiment discloses a feed mixing device, including a mixing shell 3, the mixing shell 3 is in the shape of a cylindrical shell, and a feeding mechanism is arranged at the top of the mixing shell 3; the bottom end of the mixing shell 3 is arranged in a constricted shape and a discharge port 303 is arranged at the bottom end of the constricted shape, and a discharge baffle 12 for controlling the opening and closing state of the discharge port 303 is arranged at the bottom end of the discharge port 303;
[0026] The feeding mechanism includes four feeding hoppers 4, a power motor 8, and a material control plate 5; four feeding ports 301 are arranged at equal intervals at the top of the mixing shell 3 along the circumferential direction of the mixing shell 3, and the four feeding hoppers 4 are fixedly connected to the top of the mixing shell 3 and the bottoms of the four feeding hoppers 4 are arranged corresponding to the four feeding ports 301;
[0027] The material control plate 5 is in the shape of a circular plate, which is located at the top of the mixing shell 3 and is coaxially arranged with the mixing shell 3. The center position of the material control plate 5 is transmission-connected to the power motor 8 fixedly connected to the mixing shell 3 and the material control plate 5 is driven to rotate by the power motor 8. A material through hole 501 is arranged at an eccentric position on the material control plate 5 and the material through hole 501 is arranged corresponding to the discharge port 301; when the material control plate 5 rotates, one of the discharge ports 301 is in a separate communication state with the material through hole 501.
[0028] After installation, the gap between the material control plate and the upper end surface of the mixing shell is very small. When it rotates, only one material discharge port is connected to the material through-hole, and the other three material discharge ports are blocked by the material control plate, so that the materials in the four feed hoppers enter the mixing shell in turn; when designing, the material through-hole is designed as an arc long hole structure, which can increase the feeding time of each material when the material control plate rotates, but care should be taken to avoid the situation where the material through-hole is too long, which may cause two materials to be fed at the same time.
[0029] A material blocking assembly is provided on one side of the interior of the feed hopper 4, and the material blocking assembly includes a material blocking plate 13 and an adjusting bolt 14; the material blocking plate 13 is located on one side of the upper end of the discharge port 301 and the upper end of the material blocking plate 13 is connected to the pin shaft of the inner wall of the feed hopper 4, a bolt through hole is provided on the side wall of one side of the material blocking plate 13 and the adjusting bolt 14 is threadedly connected through the bolt through hole, and one end of the adjusting bolt 14 passes through the bolt through hole and abuts against the end face of the end of the material blocking plate 13 close to the inner wall of the feed hopper 4; when the adjusting bolt 14 is rotated and screwed in toward the inside of the feed hopper 4, the end of the adjusting bolt 14 pushes the bottom end of the material blocking plate 13 to rotate, so as to adjust and control the feeding rate of the discharge port 301, such as Figure 3 , Figure 4 shown.
[0030] By controlling the regulating bolt, the position of the baffle plate can be adjusted, thereby controlling the feeding rate of different materials, making it convenient to control the configuration amount of various materials in the feed, so that materials with a smaller configuration amount can also form an overall material stratification effect through a slower feeding rate, thereby improving the uniformity of pig feed preparation.
[0031] A material guide plate 6 is fixedly connected to the inside of the mixing shell 3, and the material guide plate 6 is located below the material control plate 5; the material guide plate 6 is arranged in a funnel shape and a collection port 601 is arranged at the bottom of the material guide plate 6, and the diameter of the collection port 601 is larger than the cross-sectional outer diameter of the transmission shaft 9, and the top edge of the material guide plate 6 is fixedly connected to the inner wall of the mixing shell 3.
[0032] The guide plate can make the materials entering from different discharge ports converge to the collection port and fall down, thus forming a layered stacking effect of various materials, avoiding the situation that after the materials fall from their respective discharge ports, four material areas are formed on the plane, which makes it more difficult to mix them evenly.
[0033] A filter element 7 is rotatably connected to the interior of the mixing shell 3, and the filter element 7 is located below the material guide plate 6; the filter element 7 is arranged in a conical screen shape, and the bottom edge of the filter element 7 is rotatably connected to the inner wall of the mixing shell 3 through a bearing element, and the top center position of the filter element 7 is transmission-connected to the power motor 8 and the filter element 7 is driven to rotate by the power motor 8.
[0034] The side wall of the mixing shell 3 is provided with a slag discharge port 302 connected to the inside of the mixing shell 3, and the slag discharge port 302 is located on the upper side of the bottom edge of the filter 7; the outer side of the slag discharge port 302 is provided with a slag discharge baffle 11 for controlling the opening and closing state of the slag discharge port 302.
[0035] After the material falls through the collection port at the bottom of the guide plate, it will be diverted and screened on the conical surface of the filter element. Larger material lumps or impurities will roll along the conical surface of the filter element to the edge of the filter element, and can be cleaned through the slag discharge port after a period of time. The design of the filter element being driven to rotate by the power motor can disperse the material falling on the filter element onto the conical surface of the filter element under the action of centrifugal force, quickly achieve the filtering and screening effect, avoid material accumulation and slow screening rate, and improve the material screening rate.
[0036] The power motor 8 is fixedly connected to the center position of the top of the mixing shell 3, and the power motor 8 is connected to the top of the transmission shaft 9. The bottom end of the transmission shaft 9 extends into the mixing shell 3 and passes through the center position of the material control plate 5 and the collection port 601 at the bottom end of the material guide plate 6 in sequence, and then is connected to the center position of the top of the filter element 7.
[0037] A stirring mechanism is provided at the lower part of the mixing shell 3 ; the stirring mechanism comprises a stirring blade 10 , and the stirring blade 10 is located below the filter 7 ; the bottom end of the transmission shaft 9 passes through the center position of the top end of the filter 7 and is fixedly connected to the stirring blade 10 .
[0038] When performing material mixing operations, first, the power motor drives the transmission shaft to rotate slowly, so that various materials gradually enter the mixing shell and accumulate under the filter element. During this process, the stirring blades slowly stir the materials entering the mixing shell; after all the materials in the feed hopper enter the mixing shell, the power motor electric transmission shaft and the stirring blades rotate quickly, and the even mixing operation of the accumulated materials can be completed in a short time.
[0039] When the utility model is used, after the four materials 15 are piled into the mixing housing 3, the pile structure is as follows: Figure 7 As shown in the figure, the thickness value of each material 15 is small, and it finally forms a layered structure with a small thickness, which can easily achieve a uniform stirring effect of the material; while in the batching device of the prior art, each material 2 is directly placed in the stirring shell 1, resulting in a large thickness value of each material 2, and the layered structure formed also has a large thickness value (such as Figure 1 As shown in the figure, it is not easy to achieve uniform stirring of the material in the longitudinal direction during stirring, the technical effect is poor, and the quality of the produced pig feed is difficult to guarantee.
[0040] The utility model adopts the design of arranging a feeding mechanism at the top of the mixing shell, so that when performing the batching operation, different materials are first placed in different feeding hoppers respectively, and then the power motor drives the material control plate to rotate. When the material through hole on the material control plate rotates to below a certain discharge port, the material in the feeding hopper above the discharge port will enter the mixing shell through the discharge port and the material through hole in turn; as the material control plate continues to rotate, the materials in multiple feeding hoppers enter the mixing shell from the material through holes in turn, and under the action of the guide plate, multiple materials finally form a layered structure with a smaller thickness in the mixing shell; when the material layered structure is mixed, the material only needs to move a small amount in the longitudinal direction to achieve the longitudinal mixing effect, which makes it easier to achieve the mixing uniformity of the overall material, thereby effectively improving the production quality of pig feed; and the utility model has the advantages of simple structure, low cost, and easy operation, which can significantly improve the mixing uniformity of pig feed and has excellent market promotion prospects.
Claims
1. A feed preparation device, comprising a preparation housing, wherein a stirring mechanism is arranged in the preparation housing; characterized in that: The mixing shell is in the shape of a cylindrical shell, and a feeding mechanism is arranged at the top of the mixing shell; the feeding mechanism includes several feeding hoppers, a power motor, and a material control plate; several discharge ports are arranged at equal intervals at the top of the mixing shell along the circumferential direction of the mixing shell, and several feeding hoppers are fixedly connected to the top of the mixing shell and the bottom of the feeding hoppers is arranged corresponding to the several discharge ports; the material control plate is in the shape of a circular plate, the material control plate is located at the top of the mixing shell and the material control plate is coaxially arranged with the mixing shell, the center position of the material control plate is transmission connected with the power motor fixedly connected to the mixing shell and the power motor drives the material control plate to rotate, a material through hole is arranged at an eccentric position on the material control plate and the material through hole is arranged corresponding to the discharge port; when the material control plate rotates, one of the discharge ports and the material through hole are in a separate connected state.
2. The feed preparation device according to claim 1, characterized in that: A material guide plate is fixedly connected inside the mixing shell, and the material guide plate is located below the material control plate; the material guide plate is arranged in a funnel shape and a material collection port is arranged at the bottom of the material guide plate, and the top edge of the material guide plate is fixedly connected to the inner wall of the mixing shell.
3. The feed preparation device according to claim 2, characterized in that: A filter element is rotatably connected to the interior of the mixing shell, and the filter element is located below the material guide plate; the filter element is arranged in a conical screen shape, and the bottom edge of the filter element is rotatably connected to the inner wall of the mixing shell, and the center position of the filter element is transmission-connected to the power motor and driven by the power motor to rotate the filter element.
4. The feed preparation device according to claim 3, characterized in that: A slag discharge port connected to the interior of the mixing shell is arranged on the side wall of the mixing shell, and the slag discharge port is located on the upper side of the bottom edge of the filter element; a slag discharge baffle is arranged outside the slag discharge port for controlling the opening and closing state of the slag discharge port.
5. The feed preparation device according to claim 4, characterized in that: The power motor is fixedly connected to the center position of the top of the mixing shell, and the power motor is connected to one end of the transmission shaft. The other end of the transmission shaft extends into the mixing shell and passes through the center position of the material control plate and the collection port at the bottom of the material guide plate in sequence, and then is connected to the center position of the top of the filter element.
6. The feed preparation device according to claim 5, characterized in that: The stirring mechanism comprises a stirring blade, and the stirring blade is located below the filter element; the bottom end of the transmission shaft passes through the center position of the top end of the filter element and is fixedly connected with the stirring blade.
7. The feed preparation device according to claim 1, characterized in that: A material baffle assembly is provided on one side inside the feed hopper, and the material baffle assembly includes a material baffle plate and an adjusting bolt; the material baffle plate is located on one side of the upper end of the discharge port and the upper end of the material baffle plate is connected to the pin shaft of the inner wall of the feed hopper, a bolt through hole is provided on the side wall of one side of the material baffle plate and an adjusting bolt is threadedly connected through the bolt through hole, and one end of the adjusting bolt passes through the bolt through hole and abuts against the end face of one end of the material baffle plate close to the inner wall of the feed hopper; when the adjusting bolt is rotated and screwed in toward the inside of the feed hopper, the end head of the adjusting bolt pushes the bottom end of the material baffle plate to rotate, so as to adjust and control the feeding rate of the discharge port.
8. The feed preparation device according to claim 1, characterized in that: The material through hole is in the shape of an arc long hole, and the cross-sectional width of the material through hole is greater than the inner diameter of the material discharge port.
9. The feed preparation device according to claim 1, characterized in that: The bottom end of the mixing shell is configured in a constricted shape and a discharge port is configured at the bottom end of the constricted shape. A discharge baffle for controlling the opening and closing state of the discharge port is configured at the bottom end of the discharge port.
Citation Information
Patent Citations
Pig feed mixing and stirring device
CN213611142U