Full-automatic coating device

Abstract

The utility model relates to the technical field of automatic coating, in particular to a full-automatic coating device which comprises a feeding platform, a spraying device and an absorption assembly. The absorption assembly comprises an absorption frame, a purification box, a ventilation frame, an adsorption layer plate, a guide-out component, an operation component and a sensing component. The absorption frame is fixedly connected with the spraying equipment and located on one side of the spraying equipment, the purification box is connected with the absorption frame and fixedly installed on one side of the spraying equipment, the ventilation frame is detachably connected with the purification box and located in the purification box, the adsorption layer plate is connected with the ventilation frame and located on one side of the ventilation frame, and the guiding-out component is connected with the purification box. The operating component is connected with the purifying box, the sensing component is connected with the purifying box, irritant poisonous gas generated in the coating process can be absorbed and purified through the arranged components, and safety and sanitation of the whole processing environment are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic painting, in particular to a full-automatic painting device. Background Art

[0002] Coating is a modern product manufacturing process to enhance the surface quality of processed products. Products can be better guaranteed in terms of appearance quality by coating with anti-rust, anti-corrosion and other spray materials.

[0003] In order to complete the painting more quickly and conveniently, most of the automatic production lines are now used for fully automatic painting. The products are transported by the provided transmission mechanism. When the products enter the painting area, the driving mechanism drives the painting equipment to paint the product surface, so as to automatically complete the painting of the product surface.

[0004] However, when the above method is used and the existing automatic coating device is spraying, the irritating and harmful gases generated by the sprayed paint will be directly dissipated into the external environment, which can easily affect the external environment, thereby polluting the processing environment and even threatening the health of the operator. Utility Model Content

[0005] The utility model aims to provide a fully automatic coating device, which can absorb and purify irritating and toxic gases generated during the coating process through arranged components, thereby ensuring the safety and sanitation of the entire processing environment.

[0006] To achieve the above-mentioned purpose, the utility model provides a fully automatic coating device, including a feeding platform and a spraying device, and also includes an absorption component;

[0007] The absorption assembly includes an absorption frame, a purification box, a breathable frame, an adsorption layer plate, an outlet component, an operating component and a sensing component; the absorption frame is fixedly connected to the spraying equipment and is located on one side of the spraying equipment, the purification box is connected to the absorption frame and is fixedly installed on one side of the spraying equipment, the breathable frame is detachably connected to the purification box and is located in the purification box, the adsorption layer plate is connected to the breathable frame and is located on one side of the breathable frame, the outlet component is connected to the purification box, the operating component is connected to the purification box, and the sensing component is connected to the purification box.

[0008] Wherein, the outlet component includes an outlet channel and an outlet fan, the outlet channel is connected to the purification box and is located on one side of the purification box; the outlet fan is connected to the outlet channel and is fixedly installed on one side of the spraying equipment.

[0009] Wherein, the operating component includes a partition, a connecting frame, a truncation frame, a driving component and a driving component, the partition is fixedly connected to the purification box and is located in the purification box; the connecting frame is fixedly connected to the purification box and is located on one side of the purification box; the truncation frame is slidably connected to the purification box and is slidably installed on one side of the connecting frame; the driving component is connected to the truncation frame; and the driving component is connected to the air-permeable frame.

[0010] Among them, the driving component includes a controller, a driving screw and a driving motor, the controller is connected to the purification box and is located on one side of the purification box; the driving screw is threadedly connected to the truncation frame and is rotatably installed on one side of the connecting frame; the output shaft of the driving motor is connected to the driving screw, the driving motor is electrically connected to the controller, and is fixedly installed on one side of the connecting frame.

[0011] Among them, the driving component includes a bracket, a matching frame, a driving screw and a driving motor, the bracket is fixedly connected to the purification box and is located on one side of the purification box; the matching frame is connected to the air-permeable frame and is slidably installed on one side of the bracket; the driving screw is threadedly connected to the matching frame and is rotatably installed on one side of the bracket; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the bracket.

[0012] Wherein, the sensing component includes a gas detector, a buzzer and a control switch, the gas detector is electrically connected to the controller and installed on one side of the derivation channel; the buzzer is electrically connected to the controller and installed on one side of the purification box; the control switch is electrically connected to the buzzer and installed on one side of the purification box.

[0013] The utility model is a fully automatic coating device, wherein the gas generated during the coating process of the spraying equipment is introduced from the absorption frame into the purification box through the outlet fan and the outlet channel, and then the entering gas is adsorbed and purified by the adsorption layer in the purification box. When the adsorption and purification capacity of the adsorption layer on one side decreases, the induction component can drive the driving motor on the corresponding side through the controller, and the driving screw is driven by the driving motor to rotate, thereby driving the truncation frame on the corresponding side to cut off and seal the air-permeable frame on the side with reduced adsorption and purification capacity, while the air-permeable frame on the other side can move the truncation frame originally sealed by the corresponding driving motor and the driving screw. Open, so that the gas can be adsorbed and purified through the breathable frame and the adsorption layer plate on the other side. Later, the user can also drive the matching frame through the driving motor and the driving screw to remove the breathable frame and the adsorption layer plate that need to be disassembled and replaced, and then replace the new adsorption layer plate onto the breathable frame. Thereafter, the breathable frame is driven by the driving motor and the driving screw to install the new adsorption layer plate into the purification box, so that when the adsorption capacity of the adsorption layer plate on the side decreases, it can be converted to the adsorption layer plate on the side that has just been replaced for absorption according to the above operation, thereby realizing the ability to absorb and purify the irritating and toxic gases generated in the coating process through the set components, thereby ensuring the safety and hygiene of the entire processing environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic diagram of the overall structure of the fully automatic coating device of the first embodiment of the utility model.

[0016] Figure 2 It is a schematic structural diagram of a clean box in section according to the first embodiment of the utility model.

[0017] Figure 3 It is a schematic structural diagram of the first embodiment of the utility model with the air-permeable frame removed.

[0018] Figure 4 It is a schematic diagram of the overall structure of the fully automatic coating device of the second embodiment of the utility model.

[0019] In the figure: 101-feeding platform, 102-spraying equipment, 103-absorption rack, 104-purification box, 105-ventilation rack, 106-adsorption layer, 107-export channel, 108-export fan, 109-partition, 110-connecting rack, 111-truncation rack, 112-controller, 113-driving screw, 114-driving motor, 115-bracket, 116-matching rack, 117-driving screw, 118-driving motor, 201-gas detector, 202-buzzer, 203-control switch. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The first embodiment of the present application is:

[0022] See also Figures 1 to 3 ,in Figure 1 It is a schematic diagram of the overall structure of the fully automatic coating device. Figure 2 is a schematic diagram of the structure of the clean room 104 cut away. Figure 3 It is a schematic diagram of the structure with the air-permeable frame 105 removed.

[0023] The utility model provides a full-automatic coating device: comprising a feeding platform 101, a spraying device 102 and an absorption component, the absorption component comprising an absorption frame 103, a purification box 104, a breathable frame 105, an adsorption layer plate 106, an outlet component, an operating component and a sensing component, the outlet component comprising an outlet channel 107 and an outlet fan 108, the operating component comprising a partition 109, a connecting frame 110, a cutting frame 111, a driving component and a driving component, the driving component comprising a controller 112, a driving screw 113 and a driving motor 114, the driving component comprising a bracket 115, a matching frame 116, a driving screw 117 and a driving motor 118, the above-mentioned scheme solves the problem that when the existing automatic coating device is spraying, the irritating and harmful gases generated by the spraying of the paint will be directly dispersed into the external environment, which is easy to affect the external environment, thereby polluting the processing environment and even threatening the health of the operator.

[0024] For this specific embodiment, the spraying equipment 102 is an existing equipment body for spraying, and the spraying equipment 102 is mainly composed of an installed outer shell box and an internal mechanism for spraying. The feeding platform 101 is an existing mechanism for transmitting raw materials, so that the parts can be automatically painted through the feeding platform 101 in cooperation with the spraying equipment 102.

[0025] The absorption frame 103 is fixedly connected to the spraying equipment 102 and is located at one side of the spraying equipment 102. The purification box 104 is connected to the absorption frame 103 and is fixedly installed at one side of the spraying equipment 102. The air-permeable frame 105 is detachably connected to the purification box 104 and is located in the purification box 104. The adsorption layer plate 106 is connected to the air-permeable frame 105 and is located at one side of the air-permeable frame 105. The derivation member is connected to the purification box 104. The operating member is connected to the purification box 104. The sensing member is connected to the purification box 104. The derivation channel 107 is connected to the purification box 104 and is located at one side of the purification box 104. The derivation fan 108 is connected to the derivation channel 107 and is fixedly installed at one side of the spraying equipment 102. The absorption frame 103 is fixed on the outer shell of the spraying equipment 102. The two absorption ports of the absorption frame 103 are located on both sides of the feeding platform 101, so that when the workpiece on the feeding platform 101 is sprayed, the generated gas can be absorbed and guided by the absorption frame 103. The upper end of the purification box 104 is connected to the air inlet end of the outlet fan 108 through the outlet channel 107. Two groups of the air permeable frames 105 and the adsorption layer plates 106 are installed on the side of the purification box 104, so that the air flow can be guided by the outlet fan 108, so that the absorption frame 103 can attract the gas generated by the coating from the purification box 104 and the outlet channel 107, and then the gas entering the purification box 104 can be adsorbed by the adsorption layer plates 106 on the air permeable frames 105. A plurality of air holes are provided at the bottom of the air permeable frames 105, and the adsorption layer plates 106 are composed of existing activated carbon adsorption layers and corresponding adsorption materials.

[0026] Secondly, the partition 109 is fixedly connected to the purification box 104 and is located in the purification box 104; the connecting frame 110 is fixedly connected to the purification box 104 and is located on one side of the purification box 104; the truncation frame 111 is slidably connected to the purification box 104 and is slidably installed on one side of the connecting frame 110; the driving component is connected to the truncation frame 111; the driving component is connected to the air permeable frame 105, and the controller 112 is connected to the purification box 104 and is located on one side of the purification box 104. ; The driving screw 113 is threadedly connected to the truncation frame 111 and is rotatably mounted on one side of the connecting frame 110; the output shaft of the driving motor 114 is connected to the driving screw 113, the driving motor 114 is electrically connected to the controller 112 and is fixedly mounted on one side of the connecting frame 110, the controller 112 is connected to the purification box 104 and is located on one side of the purification box 104; the driving screw 113 is threadedly connected to the truncation frame 111 and is rotatably mounted on one side of the connecting frame 110;The output shaft of the driving motor 114 is connected to the driving screw 113, and the driving motor 114 is electrically connected to the controller 112 and fixedly mounted on one side of the connecting frame 110. The partition 109 is fixed inside the purification box 104. The top of the purification box 104 is divided into two areas by the partition 109 provided. The two groups of the air-permeable frames 105 and the adsorption layer plates 106 are respectively installed in the corresponding two areas. The connecting frame 110 and the truncation frame 106 are also provided on both sides of the purification box 104. 11, the shielding boss provided on the inner side of the cut-off frame 111 corresponds to the two installation areas of the purification box 104 for installing the air-permeable frame 105. When the shielding boss on the side of the cut-off frame 111 is completely moved into the purification box 104, the corresponding installation area of ​​the purification box 104 can be sealed by the cut-off frame 111, so that the absorbed gas can only be discharged from the other installation area, thereby facilitating the user to replace the air-permeable frame 105 and the adsorption layer plate 106 in a normal working state. The outer side of the frame 105 is provided with a through-hole boss, and the matching frame 116 is provided with an expenditure boss which matches the through-hole boss on the outer side of the air-permeable frame 105. The two side walls of the air-permeable frame 105 are also provided with corresponding holding grooves to facilitate the user to take and disassemble the air-permeable frame 105 and the adsorption layer plate 106. The two truncation frames 111 and the matching frame 116 are installed through the corresponding connecting frame 110 and the bracket 115, and the driving screw 113 and the driving screw 117 are respectively connected to the corresponding truncation frames 111 and the matching frame 116. The threaded holes on the cutting frame 111 and the matching frame 116 match each other, and the driving screw 113 and the driving screw 117 are also fixed to the output shafts of the driving motor 114 and the driving motor 118 respectively, so that the user can drive the driving screw 113 and the driving screw 117 to drive the cutting frame 111 and the matching frame 116. The driving motor 114 is connected to the controller 112 through a corresponding control circuit, so as to control the driving motor 114 accordingly. ;

[0027] When the fully automatic coating device of the present embodiment is in use, the gas generated during the coating process of the spraying equipment 102 is introduced from the absorption frame 103 into the purification box 104 through the outlet fan 108 and the outlet channel 107, and then the entering gas is adsorbed and purified by the adsorption layer plate 106 in the purification box 104. When the adsorption and purification capacity of the adsorption layer plate 106 on one side decreases, the sensing component can drive the driving motor 114 on the corresponding side through the controller 112, and the driving screw 113 is driven to rotate by the driving motor 114, thereby driving the truncation frame 111 on the corresponding side to cut off and seal the air-permeable frame 105 on the side with reduced adsorption and purification capacity, while the air-permeable frame 105 on the other side can use the corresponding driving motor 114 and the driving screw 113 to seal the truncation frame 111 that was originally sealed. The broken frame 111 is removed so that the gas can be adsorbed and purified through the breathable frame 105 and the adsorption layer plate 106 on the other side. The user can also drive the matching frame 116 through the driving motor 118 and the driving screw 117 to remove the breathable frame 105 and the adsorption layer plate 106 that need to be disassembled and replaced, and then replace the new adsorption layer plate 106 onto the breathable frame 105. Thereafter, the breathable frame 105 is driven by the driving motor 118 and the driving screw 117 to install the new adsorption layer plate 106 into the purification box 104, so that when the adsorption capacity of the adsorption layer plate 106 on the side decreases, it can be converted to the adsorption layer plate 106 on the side that has just been replaced for absorption according to the above operation, thereby realizing that the irritating and toxic gases generated in the coating process can be absorbed and purified by the set components, thereby ensuring the safety and hygiene of the entire processing environment.

[0028] Second embodiment:

[0029] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the fully automatic painting device of the second embodiment. The sensing component provided by the utility model includes a gas detector 201, a buzzer 202 and a control switch 203.

[0030] The gas detector 201 is electrically connected to the controller 112 and installed on one side of the derivation channel 107; the buzzer 202 is electrically connected to the controller 112 and installed on one side of the purification box 104; the control switch 203 is electrically connected to the buzzer 202 and installed on one side of the purification box 104. The detection probe of the gas detector 201 is arranged in the derivation channel 107. The gas detector 201 and the buzzer 202 are both connected to the controller 112 through corresponding control circuits. The control switch 203 is an electrical component for controlling the buzzer 202 to turn off, so that when the gas detector 201 detects that the toxic gas content in the derivation channel 107 exceeds the standard, the control switch 203 can be turned off. The controller 112 drives the corresponding driving motor 114 to work, and then replaces the adsorption layer plate 106 on the other side for purification and adsorption. At the same time, the buzzer 202 will also issue an early warning under the action of the controller 112, thereby prompting the operator to replace the adsorption layer plate 106 in time. When the operator arrives, the buzzer 202 can be turned off through the control switch 203. It should be noted here that the controller 112 can only control the buzzer 202 to turn on. When the buzzer 202 needs to be turned off, it is necessary to use the control switch 203. At the same time, the gas detector 201 can be replaced with the corresponding type according to the actual coating material, so as to better detect the harmful gas content in the exhaust gas.

[0031] When using a fully automatic coating device of the present embodiment, the gas discharged from the outlet channel 107 can be monitored by the gas detector 201. When it is detected that the toxic gas content is too high, it means that the purification capacity of the adsorption layer plate 106 on the corresponding side has decreased and needs to be replaced. The corresponding driving motor 114 can be operated by the controller 112, and then the adsorption layer plate 106 on the other side can be purified and adsorbed according to the corresponding mechanism. At the same time, the buzzer 202 can also promptly remind the operator to replace the adsorption layer plate 106 with decreased purification capacity, which makes it more convenient in actual use and greatly enhances the practicality of the entire device.

[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A fully automatic coating device, comprising a feeding platform and a spraying device, characterized in that: Also included is an absorbent component; The absorption assembly includes an absorption frame, a purification box, a breathable frame, an adsorption layer plate, an outlet component, an operating component and a sensing component; the absorption frame is fixedly connected to the spraying equipment and is located on one side of the spraying equipment, the purification box is connected to the absorption frame and is fixedly installed on one side of the spraying equipment, the breathable frame is detachably connected to the purification box and is located in the purification box, the adsorption layer plate is connected to the breathable frame and is located on one side of the breathable frame, the outlet component is connected to the purification box, the operating component is connected to the purification box, and the sensing component is connected to the purification box.

2. The fully automatic coating device according to claim 1, characterized in that: The dewatering component includes a dewatering channel and a dewatering fan. The dewatering channel is connected to the purification box and is located on one side of the purification box; the dewatering fan is connected to the dewatering channel and is fixedly installed on one side of the spraying equipment.

3. The fully automatic coating device according to claim 2, characterized in that: The operating component includes a partition, a connecting frame, a cutting frame, a driving component and a driving component. The partition is fixedly connected to the purification box and is located in the purification box; the connecting frame is fixedly connected to the purification box and is located on one side of the purification box; the cutting frame is slidably connected to the purification box and is slidably installed on one side of the connecting frame; the driving component is connected to the cutting frame; and the driving component is connected to the air-permeable frame.

4. The fully automatic coating device according to claim 3, characterized in that: The driving component includes a controller, a driving screw and a driving motor. The controller is connected to the purification box and is located on one side of the purification box; the driving screw is threadedly connected to the truncation frame and is rotatably mounted on one side of the connecting frame; the output shaft of the driving motor is connected to the driving screw, and the driving motor is electrically connected to the controller and is fixedly mounted on one side of the connecting frame.

5. The fully automatic coating device according to claim 3, characterized in that: The driving component includes a bracket, a matching frame, a driving screw and a driving motor. The bracket is fixedly connected to the purification box and is located on one side of the purification box; the matching frame is connected to the air-permeable frame and is slidably installed on one side of the bracket; the driving screw is threadedly connected to the matching frame and is rotatably installed on one side of the bracket; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the bracket.

6. The fully automatic coating device according to claim 4, characterized in that: The sensing component includes a gas detector, a buzzer and a control switch. The gas detector is electrically connected to the controller and installed on one side of the derivation channel; the buzzer is electrically connected to the controller and installed on one side of the purification box; the control switch is electrically connected to the buzzer and installed on one side of the purification box.

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