Steel bar die-pressing and bending integrated device

By designing a integrated steel bar pressing and bending device for underground mines, the problems of low efficiency and high safety risks of manual bending of M-type steel bars in the prior art are solved, and efficient and safe production and bending of M-type steel bars are achieved, and the underground production efficiency is improved.

CN222805999UActive Publication Date: 2025-04-29CHINA COAL XINJI ENERGY CO LTD
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Patent Information

Application Number
CN202421473746.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-29
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The prior art manual bending method used for M-type steel bars in underground mine construction is low efficiency, high safety risks, high labor intensity and unstable quality, and cannot meet the use requirements.

Method used

A steel bar pressing and mold bending integrated device is designed, which is connected to the tail of the self-moving machine, including a hydraulic jack, an upper mold seat, a load table and an M-type pressing template. The extrusion pressure of the M-type pressing template is adjusted by lifting and lowering of the hydraulic jack to realize the M-type pressing film and bending operation of the steel bar.

Benefits of technology

The device can quickly and efficiently produce M-type steel bars and bend according to demand, which improves production efficiency, reduces labor consumption, and ensures high-quality production of downhole M-type press formwork.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar die pressing and bending integrated device which comprises a connecting steel plate, a transverse sliding groove formed in the top of the connecting steel plate, a movable block arranged at the top end of a hydraulic jack, an upper die base connected to the bottom of the hydraulic jack, a bearing table arranged under the hydraulic jack, and an M-shaped pressure plate installed at the bottom of the upper die base. An M-shaped pressing template is arranged at the top of the bearing table. The M-shaped film pressing device can be fixed at the tail part of a self-moving machine working underground, and the M-shaped film pressing plate is adjusted to extrude downwards by controlling the lifting of the hydraulic jack, so that M-shaped film pressing operation of a reinforcing steel bar is carried out, and an M-shaped steel belt is manufactured. The hydraulic jack can be controlled to bend the formed M-shaped steel belt by sliding the hydraulic jack towards the other side after the pressed film is formed, and the steel bar pressing and bending integrated device is good in quality, high in efficiency, labor-saving and capable of bending the M-shaped steel bar as required while quickly producing the M-shaped steel bar, so that the production efficiency of an underground M-shaped pressing template is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar bending machines, in particular to a steel bar pressing and bending integrated device. Background Art

[0002] M steel strips are usually required in the process of anchor support in mines. Since the design and construction shape of mine tunnels is mainly a straight wall semicircular arch or a three-center arch cross-section, in order to ensure that the exposed length of the anchor meets the requirements, the M steel strips need to be bent according to the tunnel contour during the process of anchor support. Due to the relatively simple underground construction environment, the existing method of making M-shaped steel bars is usually manual bending, which has low efficiency, high safety risks, high labor intensity and unstable quality, and does not meet the use requirements. Utility Model Content

[0003] In order to solve the technical problems mentioned in the background technology, the utility model provides a steel bar pressing and bending integrated device.

[0004] The utility model adopts the following technical scheme: a steel bar pressing and bending integrated device, connected to the tail of the self-moving machine, including a connecting steel plate; one side of the connecting steel plate is used to be fixed on the tail of the self-moving machine; a hydraulic jack, an upper die seat and a bearing platform are arranged on the other side of the connecting steel plate; a transverse slide groove is arranged on the top of the connecting steel plate; a moving block is arranged on the top of the hydraulic jack; the moving block can drive the hydraulic jack to slide left and right in the transverse slide groove; the upper die seat is connected to the bottom of the hydraulic jack; the bearing platform is arranged directly below the hydraulic jack; an M-shaped pressure plate can be detachably installed at the bottom of the upper die seat; an M-shaped pressing plate matched with the M-shaped pressure plate is arranged on the top of the bearing platform; a lock buckle for locking the steel bar is arranged on the bearing platform, and the length of the bearing platform extends to the farthest point where the upper die seat slides on the transverse slide groove with the moving block, so that when the steel bar is pressed by the upper die seat at this point, it can be bent downward with the end of the bearing platform close to this point as a support point.

[0005] Furthermore, the hydraulic jack is connected to the oil tank of the self-propelled machine through an oil pipe, and the oil inlet and outlet are controlled by a control valve group.

[0006] Furthermore, the top of the hydraulic jack is hinged to the moving block via a rotating shaft; the main body of the hydraulic jack is fixed to the middle of the connecting steel plate via a buckle.

[0007] Compared with the prior art, the utility model has the following advantages: the steel bar pressing die bending integrated device designed by the utility model can be fixed on the tail of the self-moving machine working underground, and the M-shaped pressing die plate can be adjusted to squeeze downward by controlling the lifting of the hydraulic jack, so as to perform the steel bar M-shaped pressing operation and produce the M-shaped steel strip. After the pressing film is formed, the hydraulic jack can be controlled to bend the formed M-shaped steel strip by sliding the hydraulic jack to the other side. The steel bar pressing die bending integrated device has good quality, high efficiency, and labor saving. It can bend the M-shaped steel bar according to the demand while producing the M-shaped steel bar quickly, thereby ensuring the production efficiency of the underground M-shaped pressing die plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic diagram of the overall structure of the utility model's steel bar pressing and bending integrated device;

[0009] Figure 2 It is a side view of the integrated steel bar pressing and bending device of the utility model.

[0010] in:

[0011] 1-connecting steel plate, 2-hydraulic jack, 3-upper die seat, 4-bearing platform, 5-moving block, 6-M-type pressure plate, 7-M-type pressing plate, 8-locking buckle, 9-rotating shaft, 10-clip, 11-transverse slide. DETAILED DESCRIPTION

[0012] In order to facilitate those skilled in the art to understand the technical solution of the utility model, further description is now made with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model.

[0013] In the following detailed description, for ease of explanation, many specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention. However, it is apparent that one or more embodiments may be implemented without these specific details. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present invention.

[0014] like Figure 1-2As shown, it is the overall structural schematic diagram and side view of the utility model steel bar pressing die bending integrated device. For the convenience of underground use, the device is directly connected to the tail of the self-moving machine, and can move forward in time with the working face tunneling machine, avoiding manual handling, which is convenient and fast. The integrated device includes a connecting steel plate 1, one side of the connecting steel plate 1 is used to be fixed to the tail of the self-moving machine, and the other side of the connecting steel plate 1 is provided with a hydraulic jack 2, an upper die seat 3 and a bearing platform 4. The hydraulic jack 2 is connected to the oil tank of the self-moving machine through an oil pipe, and the oil inlet and outlet are controlled by a control valve group to control the extension and contraction of the hydraulic jack. A transverse slide 11 is provided on the top of the connecting steel plate 1, and a moving block 5 is provided on the top of the hydraulic jack 2. The moving block can drive the hydraulic jack 2 to slide left and right in the transverse slide 11. The upper die seat 3 is connected to the bottom of the hydraulic jack 2, and the bearing platform 4 is arranged directly below the hydraulic jack 2. The bottom of the upper die seat 3 can be detachably installed with an M-shaped pressure plate 6. An M-shaped pressing plate 7 matched with the M-shaped pressure plate 6 is arranged on the top of the bearing platform 4, and a locking buckle 8 for locking the steel bars is arranged on the bearing platform 4, and the length of the bearing platform 4 extends to the farthest point where the upper die seat 3 slides on the horizontal slide groove 11 with the moving block, so that when the steel bars are pressed by the upper die seat 3 at this point, they can be bent downward with the end of the bearing platform 4 close to this point as a support point.

[0015] In summary, the steel bar pressing die bending integrated device designed by the utility model can be fixed on the tail of the self-moving machine working underground, and by controlling the lifting and lowering of the hydraulic jack, the M-shaped pressing plate is adjusted to extrude downward, and the steel bar M-shaped pressing film operation is performed to produce the M-shaped steel strip. After the pressing film is formed, the hydraulic jack can be controlled to bend the formed M-shaped steel strip by sliding the hydraulic jack to the other side. The steel bar pressing die bending integrated device has good quality, high efficiency, and labor saving. It can bend the M-shaped steel bars according to the needs while quickly producing them, thereby ensuring the production efficiency of the underground M-shaped pressing plate.

[0016] In addition, in the specific implementation, the top of the hydraulic jack 2 is hinged to the moving block 5 through the rotating shaft 9, and the main body of the hydraulic jack 2 is fixed to the middle of the connecting steel plate 1 through the buckle 10, so as to facilitate fixing and disassembly.

[0017] The above embodiments are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A steel bar pressing and bending integrated device, connected to the tail of a self-moving machine, characterized in that: The invention comprises a connecting steel plate (1); one side of the connecting steel plate (1) is used to be fixed on the tail of the self-moving machine; the other side of the connecting steel plate (1) is provided with a hydraulic jack (2), an upper die seat (3) and a bearing platform (4); a transverse slide groove (11) is provided on the top of the connecting steel plate (1); a moving block (5) is provided on the top of the hydraulic jack (2); the moving block can drive the hydraulic jack (2) to slide left and right in the transverse slide groove (11); the upper die seat (3) is connected to the bottom of the hydraulic jack (2); the bearing platform (4) is provided on the hydraulic jack (2); an M-shaped pressure plate (6) is detachably mounted on the bottom of the upper die seat (3); an M-shaped pressure plate (7) matched with the M-shaped pressure plate (6) is arranged on the top of the bearing platform (4); a lock buckle (8) for locking the steel bar is arranged on the bearing platform (4), and the length of the bearing platform (4) extends to the farthest point where the upper die seat (3) slides on the transverse slide groove (11) with the moving block (5), so that at this point, the steel bar can be bent downward with the end of the bearing platform (4) close to this point as a support point after being pressed by the upper die seat (3).

2. The steel bar pressing and bending integrated device according to claim 1, characterized in that: The hydraulic jack (2) is connected to the oil tank of the self-propelled machine through an oil pipe, and the oil inlet and outlet are controlled by a control valve group.

3. The steel bar pressing and bending integrated device according to claim 2, characterized in that: The top of the hydraulic jack (2) is hinged to the moving block (5) via a rotating shaft (9); the main body of the hydraulic jack (2) is fixed to the middle of the connecting steel plate (1) via a buckle (10).