Protective gun cleaner element mounting structure

By setting the gas source pipe line and other components of the welding gun cleaner inside the shell, the problem of the gas source pipe line being susceptible to the aging of the arc radiation of the welding gun in the prior art is solved, and the performance and life of the gas source pipe line is achieved is achieved, and the maintenance process is simplified.

CN222806253UActive Publication Date: 2025-04-29SUZHOU TENAIER MACHINERY
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Patent Information

Application Number
CN202421383806.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-29
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The gas source pipeline of existing welding torch cleaners is usually set outside the shell and is susceptible to welding torch arc radiation, which leads to aging and affects service performance and life.

Method used

A protective gun cleaner element installation structure is designed, and the air source branch line, clamping mechanism cylinder and the first telescopic cylinder are all arranged inside the housing, and the air source is distributed and used through components such as the T-shaped base and rotating cylinder.

Benefits of technology

It effectively avoids the gas source pipeline being subjected to arc radiation from welding guns, extends the service life of the gas source pipeline, and simplifies daily maintenance, and only needs to be cleaned of the shell and cover plate outer surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222806253U_ABST
Patent Text Reader

Abstract

The utility model discloses a protection type gun cleaner element installation structure which comprises a shell, a cover plate, an air source distributor, a first branch pipeline, a second branch pipeline, a third branch pipeline, a fourth branch pipeline, a T-shaped base and a rotating air cylinder. And an anti-splashing agent storage barrel is fixedly mounted on the outer wall of the shell, and the anti-splashing agent storage barrel and the anti-splashing agent spraying device are connected through a liquid supply mechanism and a liquid supply pipeline. According to the mounting structure, all the air source branch pipelines, the clamping mechanism air cylinders and the first telescopic air cylinders can be arranged in the shell to form protection, the situation that the plastic air source pipelines are prone to aging due to arc light radiation of a welding gun is avoided, the use performance of the plastic air source pipelines is improved, and the service life of the plastic air source pipelines is prolonged; meanwhile, smoke dust and greasy dirt can be prevented from being bonded to a clamping mechanism air cylinder and a first telescopic air cylinder, and only the outer surfaces of the shell and the cover plate need to be cleaned and maintained in daily use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding gun cleaners, in particular to a protective type gun cleaner component installation structure. Background Art

[0002] The welding gun performs welding operations during the welding process, and it is composed of a heating element, a nozzle, etc. During the welding process, the melted metal slag will be deposited and solidified at the gun head of the welding gun, especially in the gap formed by the inner wall of the gas guide sleeve and the outer wall of the conductive nozzle, which is very unfavorable to the welding process. In order to achieve high-quality welding results, the welding gun head must be cleaned frequently. The gas source pipeline of the existing gun cleaner is mostly arranged outside its shell. The plastic gas source pipeline is radiated by the arc of the welding gun and is prone to aging, which affects its performance and service life. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a mounting structure capable of completely enclosing the gas source pipeline of a welding gun cleaner inside its shell to form protection.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: a protective gun cleaner element installation structure, including a shell, a cover plate, an air source distributor, a first branch pipeline, a second branch pipeline, a third branch pipeline, a fourth branch pipeline, a T-shaped base and a rotating cylinder, an anti-splash agent injection device, a clamping mechanism cylinder and a first telescopic cylinder are fixedly arranged inside the shell, an anti-splash agent storage barrel is fixedly installed on the outer wall of the shell, the anti-splash agent storage barrel is connected to the anti-splash agent injection device through a liquid supply mechanism and a liquid supply pipeline, the air source distributor is fixedly installed on the shell base, a main air source pipeline and a branch air source interface are arranged on the air source distributor, the main air source pipeline extends to the outside of the shell, a notch is arranged at the front end of the shell, and the A push plate is fixedly installed on the first telescopic cylinder, the T-shaped base is fixedly installed on the inner side of the push plate, the rotating cylinder is fixedly installed on the outer side of the T-shaped base, and two fifth branch pipes are arranged on the inner side of the T-shaped base, which are respectively connected with the gas source inlet and outlet of the rotating cylinder. One end of the first branch pipe, the second branch pipe, the third branch pipe and the fourth branch pipe are sealed and fixedly installed on the gas source interface of the gas source distributor, and the other ends of the two first branch pipes and the two second branch pipes are respectively sealed and fixedly connected with the gas source inlet and outlet of the clamping mechanism cylinder and the first telescopic cylinder, a third branch pipe is sealed and fixedly connected with the gas source interface of the anti-splash agent injection device, and the two fourth branch pipes are respectively sealed and fixedly connected with the two fifth branch pipes, and the cover plate is buckled and fixedly installed on the back side of the shell.

[0005] Preferably, the shell top and side are respectively provided with a first positioning slot and a second positioning slot, and the cover plate is provided with a first positioning protrusion and a second positioning protrusion matching with the first positioning slot and the second positioning slot, and the first positioning protrusion and the second positioning protrusion are embedded and installed in the first positioning slot and the second positioning slot.

[0006] Preferably, a baffle for blocking the gap at the front end of the shell is fixedly mounted on the T-shaped base.

[0007] Preferably, the gas source distributor is fixedly mounted on the base of the shell via a rubber pad.

[0008] Compared with the prior art, the advantages of the utility model are: the installation structure can arrange all the gas source pipelines, the clamping mechanism cylinder, and the first telescopic cylinder inside the shell to form protection, thereby preventing the plastic gas source pipeline from being easily aged by the arc radiation of the welding gun, thereby improving the performance and service life of the plastic gas source pipeline, and also preventing the clamping mechanism cylinder and the first telescopic cylinder from sticking to smoke and oil stains. In daily use, only the outer surface of the shell and the cover plate needs to be cleaned and maintained. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The utility model is further described below in conjunction with the accompanying drawings.

[0010] Figure 1 It is a stereogram of the utility model.

[0011] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0012] Figure 3 It is a schematic diagram of the installation structure of the T-type base. DETAILED DESCRIPTION

[0013] The utility model is described in detail below in conjunction with specific implementation methods:

[0014] like Figures 1 to 3A protective gun cleaner element installation structure shown in the figure includes a shell 1, a cover plate 2, an air source distributor 6, a first branch pipeline 7, a second branch pipeline 71, a third branch pipeline 72, a fourth branch pipeline, a T-shaped base 9 and a rotating cylinder 10, wherein an anti-splash agent injection device 3, a clamping mechanism cylinder 4 and a first telescopic cylinder 8 are fixedly arranged inside the shell 1, an anti-splash agent storage barrel 5 is fixedly installed on the outer wall of the shell 1, and the anti-splash agent storage barrel 5 is connected to the anti-splash agent injection device 3 through a liquid supply mechanism and a liquid supply pipeline, the air source distributor 6 is fixedly installed on the base of the shell 1, a main air source pipeline 61 and a branch air source interface are arranged on the air source distributor 6, the main air source pipeline 61 extends to the outside of the shell 1, a notch is arranged at the front end of the shell 1, a push-pull mechanism 61 is fixedly installed on the first telescopic cylinder 8, and a push-pull mechanism 61 is fixedly installed on the first telescopic cylinder 8. Plate 81, the T-shaped base 9 is fixedly installed on the inner side of the push plate 81, the rotating cylinder 10 is fixedly installed on the outer side of the T-shaped base 9, and two fifth branch pipes 90 are respectively connected to the gas source inlet and outlet of the rotating cylinder 10 on the inner side of the T-shaped base 9. The first branch pipe 7, the second branch pipe 71, the third branch pipe 72, and one end of the fourth branch pipe are sealed and fixedly installed on the gas source interface of the gas source distributor 6, and the other ends of the two first branch pipes 7 and the two second branch pipes 71 are respectively sealed and fixedly connected to the gas source inlet and outlet of the clamping mechanism cylinder 4 and the first telescopic cylinder 8, a third branch pipe 72 is sealed and fixedly connected to the gas source interface of the anti-splash agent injection device 3, and the two fourth branch pipes are respectively sealed and fixedly connected to the two fifth branch pipes 90, and the cover plate 2 is buckled and fixedly installed on the back of the shell 1.

[0015] The shell 1 is provided with a first positioning slot 11 and a second positioning slot 12 on the top and side, respectively. The cover plate 2 is provided with a first positioning protrusion and a second positioning protrusion that cooperate with the first positioning slot 11 and the second positioning slot 12. The first positioning protrusion and the second positioning protrusion are embedded and installed in the first positioning slot 11 and the second positioning slot 12, so as to facilitate rapid positioning of the cover plate 2 and the shell 1 when assembled, thereby improving assembly efficiency.

[0016] A baffle 92 for blocking the front end gap of the shell 1 is fixedly mounted on the T-shaped base 9 . When the baffle 92 moves up and down with the T-shaped base 9 , it can always block the front end gap of the shell 1 , thereby improving the sealing performance inside the shell 1 .

[0017] The air source distributor 6 is fixedly mounted on the base of the housing 1 via a rubber pad 62 , which can play a role in buffering and shock absorption, thereby preventing the air flow vibration inside the air source distributor 6 from causing a rigid collision with the base of the housing 1 and generating noise.

[0018] Each gas source interface of the gas source distributor 6 is individually provided with an opening and closing solenoid valve, and the opening and closing solenoid valve is connected to the control module through a circuit, and the control module controls the action of each solenoid valve, and the nozzle of the welding gun is placed in the anti-splash agent injection device 3, and the anti-splash agent storage barrel 5 is supplied to the anti-splash agent injection device 3 through the air pressure of the third branch pipeline 72 to blow out the anti-splash agent to perform preliminary cleaning on the nozzle of the welding gun, and the nozzle of the welding gun is moved into the clamping mechanism, and the clamping mechanism cylinder 4 is controlled by the first branch pipeline 7 to clamp and fix the nozzle of the welding gun, and the piston rod of the first telescopic cylinder 8 is controlled to retract upward through the air pressure of the second branch pipeline 71, so as to drive the T-shaped base 9 to move upward, so that the cleaning head on the top of the rotating shaft of the rotating cylinder 10 is sleeved on the nozzle of the welding gun, and the rotating cylinder 10 is controlled by the fourth branch pipeline to drive the cleaning head on the top of its rotating shaft to clean the welding slag at the nozzle of the welding gun.

Claims

1. A protective gun cleaner component mounting structure, characterized in that: The invention comprises a shell (1), a cover plate (2), an air source distributor (6), a first branch pipeline (7), a second branch pipeline (71), a third branch pipeline (72), a fourth branch pipeline, a T-shaped base (9) and a rotating cylinder (10); an anti-splashing agent spraying device (3), a clamping mechanism cylinder (4) and a first telescopic cylinder (8) are fixedly arranged inside the shell (1); an anti-splashing agent storage barrel (5) is fixedly installed on the outer wall of the shell (1); the anti-splashing agent storage barrel (5) is connected to the anti-splashing agent spraying device (3) via a liquid supply mechanism and a liquid supply pipeline; the air source distributor (6) is fixedly installed on the base of the shell (1); a main air source pipeline (61) and a branch air source interface are arranged on the air source distributor (6); the main air source pipeline (61) extends to the outside of the shell (1); a notch is arranged at the front end of the shell (1); a push plate (81) is fixedly installed on the first telescopic cylinder (8); The T-shaped base (9) is fixedly mounted on the inner side of the push plate (81); the rotating cylinder (10) is fixedly mounted on the outer side of the T-shaped base (9); two fifth branch pipes (90) are arranged on the inner side of the T-shaped base (9) and are respectively connected to the gas source inlet and outlet of the rotating cylinder (10); one end of each of the first branch pipe (7), the second branch pipe (71), the third branch pipe (72) and the fourth branch pipe is sealed and fixedly mounted on the gas source interface of the gas source distributor (6); the other ends of the two first branch pipes (7) and the two second branch pipes (71) are respectively sealed and fixedly connected to the gas source inlet and outlet of the clamping mechanism cylinder (4) and the first telescopic cylinder (8); one third branch pipe (72) is sealed and fixedly connected to the gas source interface of the anti-splashing agent spraying device (3); and the two fourth branch pipes are respectively sealed and fixedly connected to the two fifth branch pipes (90); and the cover plate (2) is fixedly mounted on the back of the housing (1) by snapping.

2. The protective gun cleaner component installation structure according to claim 1, characterized in that: The shell (1) is provided with a first positioning slot (11) and a second positioning slot (12) on the top and side, respectively; the cover plate (2) is provided with a first positioning protrusion and a second positioning protrusion which match the first positioning slot (11) and the second positioning slot (12); the first positioning protrusion and the second positioning protrusion are embedded and installed in the first positioning slot (11) and the second positioning slot (12).

3. The protective gun cleaner component installation structure according to claim 1, characterized in that: A baffle (92) for blocking the front end gap of the housing (1) is fixedly mounted on the T-shaped base (9).

4. The protective gun cleaner component installation structure according to claim 1, characterized in that: The gas source distributor (6) is fixedly mounted on the base of the housing (1) via a rubber pad (62).