Circuit board and motor assembling device of vehicle instrument panel
By designing a vehicle dashboard circuit board and motor assembly device including a linear sliding table, a motor assembly mechanism and a longitudinal shifting mechanism, the problems of unstable assembly, large impact damage, low efficiency and accuracy in the prior art are solved, and efficient and accurate automatic assembly is achieved.
Patent Information
- Application Number
- CN202520311547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2035-02-26
AI Technical Summary
In the prior art, the assembly of circuit boards and motors of vehicle dashboards has problems with low degree of automation and integration, resulting in unstable assembly, large impact damage, and low assembly efficiency and accuracy.
An assembly device including a linear slide table, a motor assembly mechanism and a longitudinal shifting mechanism is designed. Automatic assembly is achieved through a nut clamping mechanism, a motor clamping mechanism and a ring pillar clamping and screwing mechanism to ensure the precise positioning and stable connection between the circuit board and the stepper motor.
It improves the automation and integration of the assembly of vehicle dashboard circuit board and motor, enhances the continuity and coordination of assembly processes, reduces impact damage to circuit board components, improves assembly efficiency and accuracy, and makes assembly more stable and reliable.
Smart Images

Figure CN222806486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle instrument panel assembly, in particular to a circuit board and motor assembly device of a vehicle instrument panel. Background Art
[0002] There are many types of unit indicators used in special vehicles, which can be divided into two types of structures: luminous disc and transparent disc, which are used to display different functions such as current, vehicle speed, temperature, pressure, etc. The circuit board component in the indicator is the core component, which plays an important role in product structure support and electrical function realization; Figure 1 The light-emitting disk circuit board assembly 900 shown includes a stepper motor 902 and two connecting nuts 903 provided below the light-emitting disk circuit board 901. Two fixing ring pillars 904 are provided above the light-emitting disk circuit board 901. The fixing ring pillars 904 are provided with external threads that are threadedly matched with the connecting nuts 903. The light-emitting disk circuit board 901 is also provided with a plurality of assembly holes 905. The fixing ring pillars 904 need to penetrate the light-emitting disk circuit board 901 and the stepper motor 902 and be screwed to the connecting nuts 903, thereby completing the assembly of the light-emitting disk circuit board 901 and the stepper motor 902.
[0003] Patent publication number CN210677694U discloses an automatic screw assembly device, including a transfer jig, a screw assembly device and a removal device; a plurality of the jigs are rotated to pass through a floor assembly station, a screw assembly station and a removal station in sequence; the jig rotated to the screw assembly station is automatically assembled with screws by the screw assembly device; however, since the fixed ring support 904 is a stepped shaft structure, it is impossible to use an electric screwdriver to screw and assemble it, and the light-emitting disk circuit board 901, the stepper motor 902 and the connecting nut 903 cannot be positioned in this solution, resulting in the inability to complete the assembly of the circuit board assembly, and the circuit board assembly will suffer from greater impact damage during assembly, and the assembly is unstable. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a circuit board and motor assembly device for a vehicle instrument panel, which has a high degree of automation and integration, strong continuity and good coordination of each assembly process, reasonable layout, high assembly efficiency and high assembly precision; the impact damage to the circuit board components during assembly is small, the assembly is stable and reliable, and the problems in the background technology can be effectively solved.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circuit board and motor assembly device for a vehicle instrument panel, comprising a linear slide 1 horizontally arranged on a support frame, a motor assembly mechanism is arranged on a slide seat 1 of the linear slide 1, the motor assembly mechanism comprises a nut clamping mechanism for clamping a nut, a motor clamping mechanism for clamping a stepper motor and a ring pillar clamping and screwing mechanism for clamping and screwing a fixed ring pillar; the ring pillar clamping and screwing mechanism comprises a telescopic cylinder C vertically arranged on the slide seat 1, the telescopic end of the telescopic cylinder C faces downward and is connected to a lifting plate, a rotatable finger cylinder 3 is arranged on the lifting plate, the finger clamp of the finger cylinder 3 faces vertically downward, and A driving motor 1 that can drive the finger cylinder 3 to rotate is fixedly provided on the lifting plate; a linear slide 2 is provided below the linear slide 1, and a longitudinal shifting mechanism is provided on the slide 2 of the linear slide 2, and the longitudinal shifting mechanism includes a rear replacement type bracket and a rotating bracket provided on the slide 2, and the rear replacement type bracket is provided with a plurality of step pins for positioning and supporting the circuit board; a front replacement type disk is provided at the top of the rotating bracket, and a motor positioning groove for positioning the stepper motor and a nut positioning hole for positioning the nut are provided on the front replacement type disk; a circuit board clamping mechanism for clamping the circuit board positioned and supported on the step pin and placing it on the upper end of the motor positioning groove is provided on one side of the linear slide 2.
[0006] Furthermore, a hollow shaft coaxially arranged therewith is fixedly provided at the upper end of the finger cylinder three, and the hollow shaft is communicated with the air cavity of the finger cylinder three, a rotating air joint is provided at the top end of the hollow shaft, and the rotating air joint is fixedly connected to the lifting plate through a fixing plate; a driven wheel is fixedly provided on the hollow shaft, a driving wheel is provided on the rotating shaft of the driving motor one, and a belt is provided between the driving wheel and the driven wheel.
[0007] Furthermore, the telescopic end of the telescopic cylinder C is connected to a guide shaft coaxially arranged therewith, a connecting slider which can slide along its axial direction is sleeved on the guide shaft, a limit ring is fixedly provided on the guide shaft above the connecting slider, a spring is provided on the guide shaft between the limit ring and the connecting slider, and a limit shoulder is provided at the end of the guide shaft; the lifting plate is fixedly connected to the connecting slider by bolts; a buffer and a limit pin are fixedly provided on the slide seat below the lifting plate.
[0008] Furthermore, the nut clamping mechanism includes a telescopic cylinder A vertically arranged on a slide seat 1, and the telescopic end of the telescopic cylinder A faces downward and is fixedly connected to a finger cylinder 1.
[0009] Furthermore, the motor clamping mechanism includes a telescopic cylinder B vertically arranged on a slide seat 1, and the telescopic end of the telescopic cylinder B faces downward and is fixedly connected to a finger cylinder 2.
[0010] Furthermore, the circuit board clamping mechanism includes a support seat, on which a sliding bracket is slidably provided, and on which a linear driving mechanism is provided that can drive the sliding bracket to slide horizontally toward the second linear slide; a telescopic cylinder D is vertically provided on the sliding bracket, and a slide is fixedly provided at the telescopic end of the telescopic cylinder D, and a clamping claw cylinder is fixedly provided on the slide, and a clamping claw is provided at the clamping end of the clamping claw cylinder.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the circuit board and motor assembly device of the vehicle instrument panel positions and supports the circuit board through the cooperation of the step pin shaft and the assembly hole, clamps the connecting nut through the nut clamping mechanism and places it in the nut positioning hole on the front displacement plate, clamps the stepping motor through the motor clamping mechanism and places it in the motor positioning groove on the front displacement plate, and places the circuit board positioned and supported on the step pin shaft at the upper end of the motor positioning groove through the circuit board clamping mechanism, so that the circuit board fits on the upper end of the stepping motor, and finally clamps and screws the fixing ring pillar through the ring pillar clamping and screwing mechanism to make it threadedly connected with the connecting nut, thereby completing the assembly of the circuit board and the stepping motor; the automation and integration degree is high, the continuity and coordination of each assembly process are strong, the layout is reasonable, the assembly efficiency of the circuit board and the stepping motor is high, and the assembly accuracy is high; the impact of the fixing ring pillar on the connecting nut is buffered by the spring and the buffer, the impact damage to the circuit board component during assembly is small, and the assembly is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of an existing light-emitting disk circuit board assembly;
[0013] Figure 2 It is a schematic diagram of the structure of the utility model;
[0014] Figure 3 This is a structural schematic diagram of a linear slide of the utility model;
[0015] Figure 4 This is a schematic diagram of the motor assembly mechanism structure of the utility model;
[0016] Figure 5 This is a schematic diagram of the structure of the ring support clamping and twisting mechanism of the utility model;
[0017] Figure 6 This is a schematic diagram of the structure of the longitudinal shifting and changing mechanism of the utility model;
[0018] Figure 7 This is a schematic diagram of the structure of the post-replacement bracket of the utility model;
[0019] Figure 8 This is a schematic diagram of the front-displacement type disc structure of the utility model;
[0020] Fig. 9 This is a schematic diagram of the structure of the circuit board clamping mechanism of the utility model;
[0021] Fig.10 This is an axonometric diagram of the circuit board clamping mechanism of the utility model.
[0022] In the figure: 1, support frame; 2, linear slide 1; 21, slide seat 1; 3, motor assembly mechanism; 31, nut clamping mechanism; 311, telescopic cylinder A; 312, finger cylinder 1; 32, motor clamping mechanism; 321, telescopic cylinder B; 322, finger cylinder 2; 33, ring support clamping and screwing mechanism; 331, telescopic cylinder C; 332, lifting plate; 333, driving motor 1; 334, fixing plate; 335, hollow shaft; 336, driven wheel; 337, rotating air joint; 338, finger cylinder 3; 339, buffer; 3310, limit Position pin; 3311, spring; 3312, limit ring; 3313, connecting slider; 3314, guide shaft; 4, linear slide 2; 41, slide seat 2; 5, longitudinal displacement type change mechanism; 51, rear replacement type bracket; 511, step pin shaft; 52, rotating bracket; 53, front replacement type plate; 531, motor positioning groove; 532, nut positioning hole; 54, drive motor 2; 6, circuit board clamping mechanism; 61, support seat; 62, linear drive mechanism; 63, sliding bracket; 64, telescopic cylinder D; 65, slide plate; 66, clamping claw cylinder; 67, clamping claw;
[0023] 900, light-emitting disk circuit board assembly; 901, light-emitting disk circuit board; 902, stepping motor; 903, connecting nut; 904, fixing ring support; 905, assembly hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0025] See also Figure 1-10 The utility model provides a technical solution: a circuit board and motor assembly device for a vehicle instrument panel, comprising a linear slide 2 horizontally arranged on a support frame 1, a motor assembly mechanism 3 is arranged on a slide seat 21 of the linear slide 2, and the motor assembly mechanism 3 comprises a nut clamping mechanism 31, a motor clamping mechanism 32 and a ring support clamping and screwing mechanism 33;
[0026] The nut clamping mechanism 31 includes a telescopic cylinder A311 vertically arranged on the slide 1 21, the telescopic end of the telescopic cylinder A311 faces downward and is fixedly connected to a finger cylinder 1 312; the motor clamping mechanism 32 includes a telescopic cylinder B321 vertically arranged on the slide 1 21, the telescopic end of the telescopic cylinder B321 faces downward and is fixedly connected to a finger cylinder 2 322;
[0027] The ring support clamping and screwing mechanism 33 includes a telescopic cylinder C331 vertically arranged on a slide 21, the telescopic end of the telescopic cylinder C331 faces downward and is connected to a lifting plate 332; the telescopic end of the telescopic cylinder C331 is connected to a guide shaft 3314 coaxially arranged therewith, a connecting slider 3313 which can slide along its axial direction is sleeved on the guide shaft 3314, a limiting ring 3312 is fixedly provided on the guide shaft 3314 above the connecting slider 3313, a spring 3311 is provided on the guide shaft 3314 between the limiting ring 3312 and the connecting slider 3313, and a limiting shaft shoulder is provided at the end of the guide shaft 3314; the lifting plate 332 is connected to the connecting slider by bolts. 3313 is fixedly connected; a finger cylinder 338 is rotatably provided on the lifting plate 332, and the finger clamp of the finger cylinder 338 is vertically downward; a hollow shaft 335 coaxially arranged therewith is fixedly provided on the upper end of the finger cylinder 338, and the hollow shaft 335 is communicated with the air cavity of the finger cylinder 338, a rotating air joint 337 is provided on the top of the hollow shaft 335, and the rotating air joint 337 is fixedly connected to the lifting plate 332 through a fixing plate 334; a driven wheel 336 is fixedly provided on the hollow shaft 335, a driving motor 1 333 is fixedly provided on the lifting plate 332, a driving wheel is provided on the rotating shaft of the driving motor 1 333, and a belt is provided between the driving wheel and the driven wheel 336;
[0028] A linear slide 2 4 is provided below the linear slide 1 2, and a longitudinal shifting mechanism 5 is provided on a slide 2 41 of the linear slide 2 4, and the longitudinal shifting mechanism 5 includes a rear replacement bracket 51 and a rotating bracket 52 provided on the slide 2 41, and a plurality of step pins 511 are provided on the rear replacement bracket 51; a driving motor 2 54 which can drive the rotating bracket 52 to rotate horizontally is provided on the slide 2 41, and a front replacement disk 53 is provided at the top of the rotating bracket 52, and a motor positioning groove 531 is provided on the front replacement disk 53, and two nut positioning holes 532 are provided at the inner bottom end of the motor positioning groove 531, and the nut positioning hole 532 is a step hole structure, and the outer hole of the nut positioning hole 532 is a hexagonal hole structure, and the rear replacement bracket 51 is located at the rear side of the rotating bracket 52; a circuit board clamping mechanism 6 is provided on one side of the linear slide 2 4;
[0029] The circuit board clamping mechanism 6 includes a support base 61, on which a sliding bracket 63 is slidably provided, and on which a linear driving mechanism 62 is provided that can drive the sliding bracket 63 to slide horizontally toward the linear slide 2 4; a telescopic cylinder D64 is vertically provided on the sliding bracket 63, and a slide plate 65 is fixedly provided at the telescopic end of the telescopic cylinder D64, and a clamping claw cylinder 66 is fixedly provided on the slide plate 65, and a clamping claw 67 is provided at the clamping end of the clamping claw cylinder 66.
[0030] Working principle:
[0031] The light-emitting disk circuit board 901 is placed on the step pin 511 on the rear replacement bracket 51 by means of a manual or external grabbing mechanism, and the light-emitting disk circuit board 901 is positioned and supported by the step pin 511 cooperating with the assembly hole 905; the linear slide 2 4 drives the slide 2 41 to move toward the linear slide 1 2, so that the rear replacement bracket 51 moves to the position of the circuit board clamping mechanism 6, and the front replacement disk 53 moves to the bottom of the linear slide 1 2;
[0032] The linear slide 2 drives the slide 21 to move, and through the cooperation between the linear slide 2 and the telescopic cylinder A311, the finger cylinder 312 clamps the externally supplied connecting nut 903, and places the connecting nut 903 clamped by the finger cylinder 312 in the nut positioning hole 532 on the front replacement plate 53. The nut clamping mechanism 31 repeats the above action to clamp, and cooperates with the driving motor 2 54 to drive the rotating bracket 52 and the front replacement plate 53 to rotate, and places another connecting nut 903 in another nut positioning hole. 532; the cooperation between the linear slide 1 2 and the telescopic cylinder B321 enables the finger cylinder 2 322 to clamp the externally supplied stepper motor 902, and the stepper motor 902 clamped by the finger cylinder 2 322 is placed in the motor positioning groove 531; at the same time, the sliding bracket 63 is moved toward the rear light-emitting disk circuit board 901 through the linear drive mechanism 62, and the clamping claw 67 is driven by the clamping claw cylinder 66 to clamp the light-emitting disk circuit board 901, and the telescopic cylinder D64 is extended to push the slide plate 65 and the light-emitting disk circuit board 901 up;
[0033] When the connecting nut 903 and the stepper motor 902 are positioned, the linear slide 2 4 drives the front replacement disk 53 to move to the bottom of the light-emitting disk circuit board 901, and the telescopic cylinder D64 contracts to place the light-emitting disk circuit board 901 on the upper end of the motor positioning groove 531, so that the light-emitting disk circuit board 901 is attached to the upper end of the stepper motor 902, and the circuit board clamping mechanism 6 returns to its original state; the linear slide 2 4 drives the front replacement disk 53 to move to the bottom of the linear slide 1 2, and the finger cylinder 3 338 clamps the externally supplied fixed ring support 904 through the cooperation of the linear slide 1 2 and the telescopic cylinder C331, and the fixed ring support 904 is moved to the top of the light-emitting disk circuit board 901, and the telescopic cylinder C331 extends to push the lifting plate 332 and the finger cylinder 3 338 down. When the fixed ring support 904 penetrates the light-emitting disk circuit board 901 and the stepper motor 902 and abuts against the connecting nut 903, the connecting nut The reaction force applied by 903 to the fixed ring support 904 overcomes the elastic force of the spring 3311 on the connecting slider 3313, and the lifting plate 332 stops descending, while the telescopic cylinder C331 continues to drive the guide shaft 3314 to descend until the stroke ends; the hollow shaft 335 and the finger cylinder three 338 are driven to rotate by the driving motor 1 333, so as to screw the fixed ring support 904 and the connecting nut 903 for threaded connection. At the same time, when the fixed ring support 904 spirally descends, the elastic force applied by the spring 3311 to the connecting slider 3313 causes the finger cylinder three 338 and the fixed ring support 904 to descend synchronously until the fixed ring support 904 and the connecting nut 903 are threadedly connected, thereby completing the assembly of the light-emitting disk circuit board 901 and the stepping motor 902; after the assembly is completed, the linear slide 2 4 drives the slide 2 41 to move to the next assembly station to carry out subsequent assembly processing on the light-emitting disk circuit board assembly 900.
[0034] Furthermore, a buffer 339 and a limit pin 3310 are fixedly provided on the slide 21 below the lifting plate 332; the buffer 339 has a buffering effect on the downward movement of the lifting plate 332, and the limit pin 3310 has a limiting effect on the downward movement of the lifting plate 332.
[0035] The circuit board and motor assembly device of the vehicle instrument panel disclosed in this embodiment positions and supports the light-emitting disk circuit board 901 by cooperating with the step pin 511 and the assembly hole 905, clamps the connecting nut 903 by the nut clamping mechanism 31 and places it in the nut positioning hole 532 on the front replacement type disk 53, clamps the stepping motor 902 by the motor clamping mechanism 32 and places it in the motor positioning groove 531 on the front replacement type disk 53, and places the light-emitting disk circuit board 901 positioned and supported on the step pin 511 at the upper end of the motor positioning groove 531 by the circuit board clamping mechanism 6, so that the light-emitting disk circuit board 901 fits the front replacement type disk 53. At the upper end of the stepper motor 902, the ring support clamping and screwing mechanism 33 is finally used to clamp and screw the fixed ring support 904 to make it threadedly connected with the connecting nut 903, thereby completing the assembly of the light-emitting disk circuit board 901 and the stepper motor 902; the automation and integration are high, the continuity and coordination of each assembly process are strong, the layout is reasonable, the assembly efficiency of the light-emitting disk circuit board 901 and the stepper motor 902 is high, and the assembly accuracy is high; the spring 3311 and the buffer 339 buffer the impact of the fixed ring support 904 on the connecting nut 903, the impact damage to the light-emitting disk circuit board assembly 900 during assembly is small, and the assembly is stable and reliable.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A circuit board and motor assembly device for a vehicle instrument panel, comprising a linear slide 1 horizontally arranged on a support frame, a motor assembly mechanism being arranged on a slide seat 1 of the linear slide 1, characterized in that: The motor assembly mechanism includes a nut clamping mechanism for clamping nuts, a motor clamping mechanism for clamping stepper motors, and a ring pillar clamping and screwing mechanism for clamping and screwing the fixed ring pillar; the ring pillar clamping and screwing mechanism includes a telescopic cylinder C vertically arranged on a slide seat 1, the telescopic end of the telescopic cylinder C faces downward and is connected to a lifting plate, a rotatable finger cylinder 3 is arranged on the lifting plate, the finger clamp of the finger cylinder 3 faces vertically downward, and a driving motor 1 that can drive the finger cylinder 3 to rotate is fixed on the lifting plate; a linear slide is arranged below the linear slide 1 Slide 2, slide 2 of linear slide 2 is provided with a longitudinal shifting mechanism, the longitudinal shifting mechanism includes a rear replacement bracket and a rotating bracket provided on slide 2, the rear replacement bracket is provided with a plurality of step pins for positioning and supporting the circuit board; the top of the rotating bracket is provided with a front replacement disk, the front replacement disk is provided with a motor positioning groove for positioning the stepper motor and a nut positioning hole for positioning the nut; one side of the linear slide 2 is provided with a circuit board clamping mechanism for clamping the circuit board positioned and supported on the step pin and placing it on the upper end of the motor positioning groove.
2. The circuit board and motor assembly device for a vehicle instrument panel according to claim 1, characterized in that: A hollow shaft coaxially arranged therewith is fixedly provided at the upper end of the finger cylinder three, and the hollow shaft is communicated with the air cavity of the finger cylinder three, a rotating air joint is provided at the top end of the hollow shaft, and the rotating air joint is fixedly connected to the lifting plate through a fixing plate; a driven wheel is fixedly provided on the hollow shaft, a driving wheel is provided on the rotating shaft of the driving motor one, and a belt is provided between the driving wheel and the driven wheel.
3. The circuit board and motor assembly device for a vehicle instrument panel according to claim 1, characterized in that: The telescopic end of the telescopic cylinder C is connected to a guide shaft coaxially arranged therewith, a connecting slider which can slide along its axial direction is sleeved on the guide shaft, a limit ring is fixedly provided on the guide shaft above the connecting slider, a spring is provided on the guide shaft between the limit ring and the connecting slider, and a limit shoulder is provided at the end of the guide shaft; the lifting plate is fixedly connected to the connecting slider by bolts; a buffer and a limit pin are fixedly provided on the slide seat below the lifting plate.
4. The circuit board and motor assembly device for a vehicle instrument panel according to claim 1, characterized in that: The nut clamping mechanism comprises a telescopic cylinder A vertically arranged on a slide seat 1, wherein the telescopic end of the telescopic cylinder A faces downward and is fixedly connected to a finger cylinder 1.
5. The circuit board and motor assembly device for a vehicle instrument panel according to claim 1, characterized in that: The motor clamping mechanism comprises a telescopic cylinder B vertically arranged on a slide seat 1, wherein the telescopic end of the telescopic cylinder B faces downward and is fixedly connected to a finger cylinder 2.
6. The circuit board and motor assembly device for a vehicle instrument panel according to claim 1, characterized in that: The circuit board clamping mechanism includes a support seat, a sliding bracket is slidably provided on the support seat, and a linear driving mechanism is provided on the support seat which can drive the sliding bracket to slide horizontally toward the second linear slide; a telescopic cylinder D is vertically provided on the sliding bracket, a slide is fixedly provided at the telescopic end of the telescopic cylinder D, a clamping claw cylinder is fixedly provided on the slide, and a clamping claw is provided at the clamping end of the clamping claw cylinder.
Citation Information
Patent Citations
Automatic screw assembling equipment
CN210677694U