Multi-station machine tool for flange machining
By designing a multi-station flange processing machine tool, and using a combined structure of supporting lathe and station adjustment components, the problem that a single station machine tool in the prior art cannot handle multiple flange connectors at the same time, achieving efficient flange connector processing.
Patent Information
- Application Number
- CN202421507693.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing flange processing machine tools usually have only one processing station and cannot clamp and fix multiple flange connectors at the same time, resulting in inefficient mass production.
A multi-station machine tool is designed, using support lathes and station adjustment components, and the clamping limit of multiple sets of flange connectors is achieved through the threaded fit of the forward and reverse screw holes and the threaded fit of the forward and reverse screws and the sliding fit of the limit grooves and the limit plate.
It realizes the clamping of multiple sets of flange connectors at one time, improves the efficiency of subsequent processing processes, and improves the overall working efficiency and processing quality.
Smart Images
Figure CN222806558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing machine tools, in particular to a multi-station machine tool for flange processing. Background Art
[0002] Flange processing machine is a kind of equipment specially designed for processing flange connection parts. Flange, as a mechanical component, is mainly used to connect pipes, valves, pumps and other equipment, and realize the connection between different pipeline systems through bolts, welding or nuts. Flange processing machine can perform various precision processing including milling, drilling, turning and boring to ensure the accuracy of flange size, surface finish and interface position.
[0003] In the prior art, flange processing machines usually have only one processing station. This single station design has good precision and high stability when clamping and fixing flange connectors. However, this design has certain limitations in mass production because it is impossible to clamp and fix multiple flange connectors at the same time, resulting in the need to process each flange connector one by one, which in turn affects the efficiency of subsequent milling, drilling, turning and boring processes, causing certain delays.
[0004] Based on this, we propose a multi-station machine tool for flange processing to solve the above-mentioned problems. Utility Model Content
[0005] In order to improve the above-mentioned problems, the utility model provides a multi-station machine tool for flange processing.
[0006] The utility model provides a multi-station machine tool for flange processing, which adopts the following technical scheme: a multi-station machine tool for flange processing, comprising a supporting lathe and a station adjustment component, the station adjustment component is installed on both sides of the top of the supporting lathe, the station adjustment component comprises a first adjustment component and a second adjustment component for clamping and limiting the flange processing, the first adjustment component is connected to one side of the top of the supporting lathe, and the second adjustment component is also arranged on the side of the supporting lathe away from the first adjustment component;
[0007] The supporting lathe comprises a machine tool body and an auxiliary adjustment component for flange machining, clamping and limiting, wherein the auxiliary adjustment component is installed at the top middle part of the machine tool body.
[0008] Based on the above technical features: the flange processing machine tool designed in this scheme is mainly composed of two major parts: a supporting lathe and a station adjustment component. The station adjustment component can adjust the distance between the first adjustment component and the second adjustment component and the auxiliary adjustment component according to the usage through the structural design of the threaded cooperation between the positive and negative screw holes and the positive and negative screw rods. It can clamp and limit multiple groups of flange connectors to be processed between the first adjustment component and the auxiliary adjustment component and the second adjustment component and the auxiliary adjustment component. The structural design of the sliding cooperation between the limit groove and the limit plate can also play a limiting guide role on both sides of the bottom of the first adjustment component and the second adjustment component of the fixture adjustment, which can effectively improve the stability of the first adjustment component, the second adjustment component and the auxiliary adjustment component in clamping and limiting multiple groups of flange connectors. It can be seen from the above that the flange processing machine tool designed in this scheme can clamp and limit multiple groups of flange connectors at one time, thereby effectively improving the efficiency of flange connectors in subsequent milling, drilling, turning and boring processes;
[0009] The present solution realizes a closely matched and stable clamping connection by means of two groups of clamping grooves arranged on both sides of the inner wall of the mounting groove, and two groups of clamping plates respectively installed at both ends of the second adjustment substrate and the first adjustment substrate. The structural design of the clamping plates and the clamping grooves enables the first adjustment substrate and the second adjustment substrate to be firmly connected to the top of the fixed base and the movable base. At the same time, according to flange connectors of different specifications, the first adjustment substrate and the second adjustment substrate matching the specifications of the arc-shaped clamping groove can be replaced, which not only improves the practicability of the equipment in flange processing, but also enhances its operational flexibility. This design enables the equipment to better adapt to the processing requirements of flanges of various specifications, thereby improving the overall work efficiency and processing quality.
[0010] As a multi-station machine tool for flange processing described in the utility model, wherein: the auxiliary adjustment component includes a fixed base, and a first adjustment substrate is installed on the top of the fixed base.
[0011] Based on the above technical features: In this solution, a fixed base is installed at the bottom of the first adjustment substrate to support and limit the first adjustment substrate.
[0012] As a multi-station machine tool for flange processing described in the utility model, wherein: a forward and reverse screw is rotatably connected to the middle of the top of the machine tool body, the forward and reverse screw is movably connected to a fixed base, and limit plates are respectively arranged on both sides of the top of the machine tool body near the forward and reverse screw, and a forward and reverse motor is also installed at one end of the outside of the machine tool body, and the output end of the forward and reverse motor is transmission-connected to the forward and reverse screw.
[0013] Based on the above technical features: This solution can adjust the distance between the first adjusting component and the second adjusting component and the auxiliary adjusting component according to usage through the structural design of the transmission connection between the forward and reverse motor output ends and the forward and reverse screws, and can clamp and limit multiple sets of flange connectors to be processed between the first adjusting component and the auxiliary adjusting component and the second adjusting component and the auxiliary adjusting component.
[0014] As a multi-station machine tool for flange processing described in the utility model, the first adjusting component and the second adjusting component have the same structure, the second adjusting component includes a movable base, and a second adjusting substrate is installed on the top middle part of the movable base.
[0015] Based on the above technical features: This solution can support and adjust the displacement of the second adjustment substrate upward by installing a movable base at the bottom of the second adjustment substrate.
[0016] As a multi-station machine tool for flange processing described in the utility model, wherein: the tops of the movable base and the fixed base are both provided with installation grooves, the inner walls of the installation grooves are both provided with two sets of clamping grooves, the middle parts of the movable base and the fixed base are respectively provided with positive and negative screw holes, the positive and negative screw holes match the positive and negative screw rod structures, the positive and negative screw holes and the positive and negative screw rods are threadedly matched, the movable base and the fixed base are also respectively provided with limiting grooves on both sides close to the positive and negative screw holes, the limiting grooves match the limiting plate structure, and the limiting grooves and the limiting plate are slidingly matched.
[0017] Based on the above technical features: This solution can play a limiting and guiding role on both sides of the bottom of the first adjustment component and the second adjustment component of the clamp through the structural design of sliding cooperation between the limit groove and the limit plate, and can effectively improve the stability of the first adjustment component, the second adjustment component, and the auxiliary adjustment component in clamping and limiting multiple sets of flange connectors.
[0018] As a multi-station machine tool for flange processing described in the utility model, two groups of clamping plates are installed at both ends of the second adjustment substrate and the first adjustment substrate, the clamping plates match the clamping groove structure, and the clamping plates and the clamping grooves are clamped together. Several groups of arc-shaped clamping grooves are respectively opened on one side of the second adjustment substrate and on both sides of the first adjustment substrate, and buffer gaskets are also laid inside the arc-shaped clamping grooves.
[0019] Based on the above technical features: This solution uses a structural design of snap-fitting between the snap-fit plate and the snap-fit groove, so that the first adjustment substrate and the second adjustment substrate can be firmly connected to the top of the fixed base and the movable base, and the first adjustment substrate and the second adjustment substrate that match the specifications of the arc-shaped clamping groove can also be replaced according to flange connectors of different specifications.
[0020] In summary, the present invention has at least one of the following beneficial effects:
[0021] 1. The flange processing machine tool designed in this scheme is mainly composed of two parts: a supporting lathe and a station adjustment component. The station adjustment component can adjust the distance between the first adjustment component, the second adjustment component and the auxiliary adjustment component according to the usage through the structural design of the threaded cooperation between the positive and negative screw holes and the positive and negative screw rods. The multiple groups of flange connectors to be processed can be clamped and limited between the first adjustment component and the auxiliary adjustment component and the second adjustment component and the auxiliary adjustment component. The structural design of the sliding cooperation between the limit groove and the limit plate can also play a limiting guide role on both sides of the bottom of the first adjustment component and the second adjustment component of the fixture adjustment, which can effectively improve the stability of the first adjustment component, the second adjustment component and the auxiliary adjustment component in clamping and limiting the multiple groups of flange connectors. It can be seen from the above that the flange processing machine tool designed in this scheme can clamp and limit multiple groups of flange connectors at one time, thereby effectively improving the efficiency of flange connectors in subsequent milling, drilling, turning and boring processes;
[0022] 2. This solution achieves a closely matched and stable snap-in connection by means of two sets of snap-in grooves arranged on both sides of the inner wall of the mounting groove, and two sets of snap-in plates respectively installed at both ends of the second adjustment substrate and the first adjustment substrate. The structural design of the snap-in plates and the snap-in grooves enables the first adjustment substrate and the second adjustment substrate to be firmly connected to the top of the fixed base and the movable base. At the same time, according to flange connectors of different specifications, the first adjustment substrate and the second adjustment substrate that match the specifications of the arc-shaped clamping groove can be replaced. This not only improves the practicability of the equipment in flange processing, but also enhances its operational flexibility. This design enables the equipment to better adapt to the processing requirements of flanges of various specifications, thereby improving the overall work efficiency and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the structure of the support lathe of the utility model;
[0025] Figure 3 It is a schematic diagram of the structure of the second adjusting component of the utility model;
[0026] Figure 4 It is a disassembled schematic diagram of the second adjusting component of the utility model.
[0027] Description of reference numerals:
[0028] 1. Support lathe; 2. Workstation adjustment assembly; 3. First adjustment component; 4. Second adjustment component; 5. Machine tool body; 6. Auxiliary adjustment assembly; 7. Fixed base; 8. First adjustment substrate; 9. Forward and reverse screws; 10. Limiting plate; 11. Forward and reverse motors; 12. Moving base; 13. Second adjustment substrate; 14. Mounting slot; 15. Snap-in slot; 16. Forward and reverse screw holes; 17. Limiting slot; 18. Snap-in plate; 19. Arc clamping slot; 20. Buffer gasket. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] See also Figure 1-2 The utility model provides a multi-station machine tool for flange processing, including a supporting lathe 1 and a station adjustment component 2, the station adjustment component 2 is installed on both sides of the top of the supporting lathe 1, the station adjustment component 2 includes a first adjustment component 3 and a second adjustment component 4 for clamping and limiting flange processing, the first adjustment component 3 is connected to one side of the top of the supporting lathe 1, and the second adjustment component 4 is also provided on the side of the supporting lathe 1 away from the first adjustment component 3. The supporting lathe 1 includes a machine tool body 5 and an auxiliary adjustment component 6 for clamping and limiting flange processing, the auxiliary adjustment component 6 is installed in the middle of the top of the machine tool body 5, the auxiliary adjustment component 6 includes a fixed base 7, and a first adjustment substrate 8 is installed on the top of the fixed base 7, and the fixed base 7 installed at the bottom of the first adjustment substrate 8 is used for supporting and limiting the first adjustment substrate 8.
[0031] See also Figure 2-3 , a forward and reverse screw rod 9 is rotatably connected to the middle of the top of the machine tool body 5, and the forward and reverse screw rod 9 is movably connected to the fixed base 7. Limit plates 10 are respectively arranged on both sides of the top of the machine tool body 5 near the forward and reverse screw rod 9. A forward and reverse motor 11 is also installed at one end of the outside of the machine tool body 5, and the output end of the forward and reverse motor 11 is transmission-connected to the forward and reverse screw rod 9. Through the structural design of the transmission connection between the output end of the forward and reverse motor 11 and the forward and reverse screw rod 9, the distance between the first adjustment component 3, the second adjustment component 4 and the auxiliary adjustment component 6 can be adjusted according to the usage, and multiple groups of flange connectors to be processed can be clamped and limited between the first adjustment component 3 and the auxiliary adjustment component 6 and the second adjustment component 4 and the auxiliary adjustment component 6. The first adjustment component 3 and the second adjustment component 4 have the same structure. The second adjustment component 4 includes a movable base 12, and a second adjustment substrate 13 is installed in the middle of the top of the movable base 12. The movable base 12 installed at the bottom of the second adjustment substrate 13 can play the role of upward support and displacement adjustment for the second adjustment substrate 13.
[0032] See also Figure 2-4, the tops of the movable base 12 and the fixed base 7 are both provided with mounting grooves 14, and the inner walls of the mounting grooves 14 are both provided with two sets of clamping grooves 15. The middle parts of the movable base 12 and the fixed base 7 are respectively provided with positive and negative screw holes 16, and the positive and negative screw holes 16 match the positive and negative screw rods 9 structure, and the positive and negative screw holes 16 and the positive and negative screw rods 9 are threadedly matched. The movable base 12 and the fixed base 7 are also respectively provided with limiting grooves 17 on both sides near the positive and negative screw holes 16, and the limiting grooves 17 match the limiting plate 10 structure, and the limiting grooves 17 and the limiting plate 10 are slidingly matched. Through the structural design of sliding cooperation between the limiting grooves 17 and the limiting plate 10, the bottom sides of the first adjusting component 3 and the second adjusting component 4 of the clamp can be limited and guided, which can effectively improve the stability of the first adjusting component 3, the second adjusting component 4, and the auxiliary adjusting component 6 in clamping and limiting multiple groups of flange connectors.
[0033] See also Figure 4 Two groups of clamping plates 18 are installed at both ends of the second adjustment substrate 13 and the first adjustment substrate 8. The clamping plates 18 match the clamping groove 15 structure, and the clamping plates 18 and the clamping groove 15 are clamped together. One side of the second adjustment substrate 13 and both sides of the first adjustment substrate 8 are respectively provided with a plurality of groups of arc-shaped clamping grooves 19, and the interior of the arc-shaped clamping grooves 19 is also provided with buffer gaskets 20. Through the structural design of the clamping fit between the clamping plates 18 and the clamping grooves 15, the first adjustment substrate 8 and the second adjustment substrate 13 can be firmly connected to the top of the fixed base 7 and the movable base 12, and the first adjustment substrate 8 and the second adjustment substrate 13 matching the specifications of the arc-shaped clamping grooves 19 can also be replaced according to flange connectors of different specifications.
[0034] Working principle: The flange processing machine tool designed in this scheme is mainly composed of two major parts: a supporting lathe 1 and a station adjustment component 2. The station adjustment component 2 can adjust the distance between the first adjustment component 3, the second adjustment component 4 and the auxiliary adjustment component 6 according to the usage through the structural design of the threaded cooperation between the positive and negative screw holes 16 and the positive and negative screw rods 9. It can clamp and limit multiple groups of flange connectors to be processed between the first adjustment component 3 and the auxiliary adjustment component 6 and the second adjustment component 4 and the auxiliary adjustment component 6. The structural design of the sliding cooperation between the limit groove 17 and the limit plate 10 can also play a limiting guide role on both sides of the bottom of the first adjustment component 3 and the second adjustment component 4 of the fixture adjustment, and can effectively improve the stability of the first adjustment component 3, the second adjustment component 4, and the auxiliary adjustment component 6 in clamping and limiting multiple groups of flange connectors. It can be seen from the above that the flange processing machine tool designed in this scheme can clamp and limit multiple groups of flange connectors at one time, thereby effectively improving the efficiency of flange connectors in subsequent milling, drilling, turning and boring processes;
[0035] The present solution realizes a closely matched and stable snap connection by means of two groups of snap-in grooves 15 provided on both sides of the inner wall of the mounting groove 14, and two groups of snap-in plates 18 respectively installed at both ends of the second adjustment substrate 13 and the first adjustment substrate 8. The structural design of the snap-in plates 18 and the snap-in grooves 15 enables the first adjustment substrate 8 and the second adjustment substrate 13 to be firmly connected to the top of the fixed base 7 and the movable base 12. At the same time, according to flange connectors of different specifications, the first adjustment substrate 8 and the second adjustment substrate 13 that match the specifications of the arc-shaped clamping groove 19 can be replaced, which not only improves the practicability of the equipment in flange processing, but also enhances its operational flexibility. This design enables the equipment to better adapt to the processing requirements of flanges of various specifications, thereby improving the overall work efficiency and processing quality.
[0036] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A multi-station machine tool for flange processing, comprising a supporting lathe (1) and a station adjustment assembly (2), wherein the station adjustment assembly (2) is mounted on both sides of the top of the supporting lathe (1), characterized in that: The workstation adjustment assembly (2) comprises a first adjustment component (3) and a second adjustment component (4) for clamping and limiting flange processing, the first adjustment component (3) being connected to one side of the top of the supporting lathe (1), and the second adjustment component (4) being further provided on the side of the supporting lathe (1) away from the first adjustment component (3); The supporting lathe (1) comprises a machine tool body (5) for flange machining, clamping and limiting, and an auxiliary adjustment component (6), wherein the auxiliary adjustment component (6) is installed in the middle of the top of the machine tool body (5).
2. The multi-station machine tool for flange processing according to claim 1, characterized in that: The auxiliary adjustment component (6) comprises a fixed base (7), and a first adjustment substrate (8) is mounted on the top of the fixed base (7).
3. The multi-station machine tool for flange processing according to claim 2, characterized in that: A forward and reverse screw rod (9) is rotatably connected to the middle of the top of the machine tool body (5); the forward and reverse screw rod (9) is movably connected to the fixed base (7); limit plates (10) are respectively arranged on both sides of the top of the machine tool body (5) near the forward and reverse screw rod (9); a forward and reverse motor (11) is also installed at one end of the outside of the machine tool body (5); and an output end of the forward and reverse motor (11) is transmission-connected to the forward and reverse screw rod (9).
4. The multi-station machine tool for flange processing according to claim 3, characterized in that: The first adjustment component (3) and the second adjustment component (4) have the same structure; the second adjustment component (4) comprises a movable base (12); a second adjustment substrate (13) is mounted on the middle of the top of the movable base (12).
5. The multi-station machine tool for flange processing according to claim 4, characterized in that: The tops of the movable base (12) and the fixed base (7) are both provided with mounting grooves (14), and the inner walls of the mounting grooves (14) are both provided with two sets of snap-fitting grooves (15). The middles of the movable base (12) and the fixed base (7) are respectively provided with forward and reverse screw holes (16), and the forward and reverse screw holes (16) match the structures of the forward and reverse screw rods (9). The forward and reverse screw holes (16) and the forward and reverse screw rods (9) are threadedly matched. The movable base (12) and the fixed base (7) are also respectively provided with limiting grooves (17) on both sides close to the forward and reverse screw holes (16), and the limiting grooves (17) match the structures of the limiting plates (10). The limiting grooves (17) and the limiting plates (10) are slidably matched.
6. The multi-station machine tool for flange processing according to claim 5, characterized in that: Two groups of snap-on plates (18) are installed at both ends of the second adjustment substrate (13) and the first adjustment substrate (8); the snap-on plates (18) match the snap-on grooves (15) in structure; the snap-on plates (18) and the snap-on grooves (15) are snap-fitted; a plurality of groups of arc-shaped clip grooves (19) are respectively provided on one side of the second adjustment substrate (13) and on both sides of the first adjustment substrate (8); and buffer gaskets (20) are also laid inside the arc-shaped clip grooves (19).