Error-proof induction alarm workbench for lean pipe
By integrating laser sensors and roll detection systems on the lean tube workbench, error detection and alarms are realized during lean tube processing, processing quality problems caused by the lack of error-proof design in the prior art are solved, and processing efficiency and reliability are improved.
Patent Information
- Application Number
- CN202421578439.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The lean tube workbench lacks error-proof design during drilling, resulting in the inability to guarantee the quality of workpiece processing and the inability to detect and eliminate potential errors in a timely manner.
A lean tube anti-error sensing alarm workbench is designed, and a laser sensor is used to detect the shape, size and other dimensions of the lean tube. It combines the rotating roller and the driving motor to realize multi-angle detection of the lean tube, and automatically lift and remove the wrong lean tube through the lifting push rod and the lifting plate.
It realizes timely detection and alarm of errors during lean tube processing, ensures the reliability of processing quality, reduces errors caused by human negligence, and improves processing efficiency.
Smart Images

Figure CN222806993U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lean pipe workbenches, and in particular relates to a lean pipe error-proofing induction alarm workbench. Background Art
[0002] Lean pipe, also known as wire rod, is a steel-plastic composite pipe with an outer plastic layer, a middle metal layer and an inner rust-proof layer. The inner wall of the steel pipe is an anti-corrosion coating. There are many types of lean pipes. The round pipe structure is a type of lean pipe. There are many processing procedures for the formed round pipe lean pipe. One of the processing procedures is drilling on the lean pipe workbench. The lean pipe workbench is mainly composed of a main frame, a table panel and a lighting system. The round pipe lean pipe can complete the drilling work on the lean pipe workbench;
[0003] When processing round tube lean tube workpieces on the lean tube workbench, under the condition of long-term and continuous processing of round tube lean tube workpieces, workers may make errors in the processing process due to negligence or past mistakes, and the processing quality of round tube lean tubes cannot be guaranteed, and potential errors cannot be discovered and eliminated in time; when the lean tube workbench is drilling the lean tube workpiece, there is no error-proofing design, and the drilling errors of the lean tube cannot be discovered in time. For this reason, this application proposes a lean tube error-proofing sensing alarm workbench. Utility Model Content
[0004] The utility model aims to provide a lean pipe error-proofing induction alarm workbench to solve the problem that the lean pipe workbench proposed in the above background technology has no error-proofing design when drilling a lean pipe workpiece.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a lean pipe error-proofing induction alarm workbench, comprising
[0006] The workbench device comprises a workbench with legs installed at the four corners of the bottom, a storage board parallel to the workbench, a vertical pole with a bottom end passing through the corners of the storage board and connected to the surface of the workbench, and a top cover connected to the top of the vertical pole, a fixing plate is installed between the vertical poles, and a laser sensor is provided on the bottom surface of the top cover;
[0007] The workpiece rolling assembly includes an adjustment seat mounted on the storage plate, a roller mounted between opposite surfaces of the adjustment seat, a sprocket box mounted on an outer surface of one side of the adjustment seat, and a driving motor connected to the sprocket box;
[0008] The lifting component comprises a connecting plate installed on the bottom surface of the adjusting seat, a lifting electric push rod installed on the connecting plate, and a lifting plate connected to the top end of the lifting electric push rod.
[0009] Preferably, a sprocket and a chain are provided inside the sprocket box, the output shaft of the driving motor and the end of the roller are inserted into the main shaft in the sprocket box and connected with the corresponding sprocket, and the chain is meshedly connected with the sprocket.
[0010] Preferably, a motor linear guide and a toggle rod connected to a slide on the motor linear guide are provided on the surface of the fixed plate, and the end of the toggle rod of the "L"-shaped structure away from the motor linear guide is in the shape of a semi-elliptical plate.
[0011] Preferably, the adjustment seat comprises a bottom plate and fixed baffles on both sides, a rectangular passage groove is provided at the center position of the fixed baffle, and the end of the semi-elliptical plate of the toggle rod corresponds to the passage groove.
[0012] Preferably, a rectangular groove is provided at the bottom center of the bottom plate of the adjustment seat, the distance between adjacent rollers is a spacing H, and the width of the rectangular groove is 2 cm greater than the width of the spacing H.
[0013] Preferably, the connecting plate is a "U"-shaped structure, the lifting plate is a rectangular plate structure, the lifting plate is opposite to the rectangular groove, and the width of the lifting plate is 1 cm smaller than the width of the spacing H.
[0014] Preferably, support plates are provided on the bottom surfaces of both ends of the adjustment seat, the support plates are perpendicular to the adjustment seat, and the distance between the adjustment seat and the storage plate is 3 cm.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] In the utility model, the lean tube workbench is provided with an error-proof design, a laser sensor detects the shape, size and other dimensional data of the lean tube, determines whether errors occur in the drilling of the lean tube, and the roller rotates under the action of the driving motor, driving the lean tube to rotate and detect it at multiple angles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a side view structural schematic diagram of the working table of the utility model;
[0019] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure of the middle part A;
[0020] Figure 4 It is a schematic diagram of the top view of the adjustment seat of the utility model;
[0021] Figure 5 It is a side structural schematic diagram of the connecting plate of the utility model;
[0022] In the figure: 2, adjustment seat; 11, work surface; 12, vertical pole; 13, top cover; 14, storage plate; 15, fixed plate; 21, roller; 22, drive motor; 23, sprocket box; 24, support plate; 31, connecting plate; 32, lifting plate; 33, lifting electric push rod; 41, motor linear guide; 42, toggle rod; 131, laser sensor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] See also Figures 1 to 5 The utility model provides a technical solution: a lean tube error-proofing induction alarm workbench, including a workbench device, including a workbench 11 with legs installed at the four corners of the bottom, a storage plate 14 parallel to the workbench 11, a vertical pole 12 whose bottom end passes through the corners of the storage plate 14 and is connected to the surface of the workbench 11, and a top cover 13 connected to the top of the vertical pole 12. The vertical pole 12 is combined with the workbench 11 and the storage plate 14 by a conventional method, and the vertical pole 12 is combined with the top cover 13 by a conventional method. A fixing plate 15 is installed between the vertical poles 12, and the fixing plate 15 is combined with the vertical pole 12 by a conventional method. A laser sensor 131 is provided on the bottom surface of the top cover 13, and the laser sensor 131 can measure the shape, size and other dimensional data of the sensing lean tube, determine whether the lean tube being drilled has an error and alarm; a workpiece rolling component, including an adjustment seat 2 installed on the storage plate 14, and a surface mounted on the adjustment seat 2 opposite to the surface The roller 21 between the surfaces, the sprocket box 23 installed on the outer surface of one side of the adjustment seat 2, and the driving motor 22 connected to the sprocket box 23, the sprocket box 23 is combined with the driving motor 22 and the adjustment seat 2 by conventional methods, and the driving motor 22 drives the sprocket transmission mechanism in the sprocket box 23 to rotate, so that the roller 21 rotates, and then the lean tube placed between adjacent rollers 21 rotates, which is beneficial for the laser sensor 131 to detect different positions of the outer surface of the lean tube; the lifting component includes a connecting plate 31 installed on the bottom surface of the adjustment seat 2, a lifting electric push rod 33 installed on the connecting plate 31, and a lifting plate 32 connected to the top of the lifting electric push rod 33, the connecting plate 31 is combined with the adjustment seat 2 and the lifting electric push rod 33 by conventional methods, and the lifting electric push rod 33 runs to move the lifting plate 32 vertically upward, the lifting plate 32 moves upward, and the lean tube placed between adjacent rollers 21 is lifted and moved upward, which is beneficial for removing the lean tube.
[0026] In this embodiment, a sprocket and a chain are provided inside the sprocket box 23. The output shaft of the driving motor 22 and the main shaft at the end of the roller 21 are inserted into the sprocket box 23 and connected with the corresponding sprocket. The chain is meshed with the sprocket. The driving motor 22 drives the sprocket transmission mechanism in the sprocket box 23 to rotate. The sprocket and the chain rotate to rotate the roller 21, thereby rotating the lean tube placed between adjacent rollers 21.
[0027] In this embodiment, a motor linear guide 41 and a toggle rod 42 connected to the slide on the motor linear guide 41 are provided on the surface of the fixed plate 15. The motor linear guide 41 and the fixed plate 15 are combined by conventional methods. The motor linear guide 41 drives the toggle rod 42 to move back and forth linearly. The end of the toggle rod 42 with an "L"-shaped structure away from the motor linear guide 41 is in the shape of a semi-elliptical plate. The adjustment seat 2 includes a bottom plate and fixed baffles on both sides. A rectangular travel groove is provided at the center position of the fixed baffle. The end of the semi-elliptical plate of the toggle rod 42 corresponds to the travel groove. The end of the linearly moving toggle rod 42 toggles the lean tube placed between adjacent rollers 21 to expose one end of the lean tube, which is convenient for material cutting.
[0028] In this embodiment, a rectangular groove is provided at the bottom center position of the bottom plate of the adjustment seat 2, and the distance between adjacent rollers 21 is a spacing H. The width of the rectangular groove is 2 cm larger than the width of the spacing H, which is conducive to the vertical lifting of the lifting plate 32. The connecting plate 31 is a "U"-shaped structure, and the lifting plate 32 is a rectangular plate structure. The lifting plate 32 is opposite to the rectangular groove, and the width of the lifting plate 32 is 1 cm smaller than the width of the spacing H. The lifting and lowering of the lifting plate 32 is not affected by the rollers 21. When the lifting plate 32 rises, the lean tube is lifted, which is convenient for removing the lean tube with errors.
[0029] In this embodiment, support plates 24 are provided on the bottom surfaces of both ends of the adjustment seat 2, and the support plates 24 are perpendicular to the adjustment seat 2. The distance between the adjustment seat 2 and the storage plate 14 is 3 cm. The adjustment seat 2 is placed in the air to facilitate the disassembly and assembly of the connecting plate 31 and the lifting electric push rod 33.
[0030] The working principle and use process of this utility model:
[0031] When drilling the lean tube, the lean tube after drilling is placed between adjacent rollers 21;
[0032] The driving motor 22 drives the sprocket transmission mechanism in the sprocket box 23 to rotate, and the sprocket and chain rotate to rotate the rollers 21, thereby rotating the lean tube placed between adjacent rollers 21;
[0033] The laser sensor 131 detects the rotating lean tube, measures the shape, size and other dimensional data of the lean tube, and determines whether the drilling process of the lean tube has any errors;
[0034] When an error is detected in the lean tube, the lifting electric push rod 33 operates to move the lifting plate 32 vertically upward, and the lifting plate 32 moves upward, and the lean tube placed between the adjacent rollers 21 is lifted and moved upward, which is conducive to removing the lean tube and re-processing;
[0035] When it is detected that the lean tube is not wrong, the motor linear guide 41 drives the toggle rod 42 to move back and forth linearly, and the end of the linearly moving toggle rod 42 toggles the lean tube placed between the adjacent rollers 21 so that one end is exposed, which is convenient for unloading;
[0036] In summary: the lean tube workbench has an error-proof design, the laser sensor 131 detects the shape, size and other dimensional data of the lean tube, determines whether there is an error in the drilling of the lean tube and gives an alarm according to the prompt, and the roller 21 rotates under the action of the drive motor 22, and the roller 21 drives the lean tube to rotate and detects it from multiple angles.
[0037] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Lean pipe error-proofing induction alarm workbench, characterized by: include A workbench device comprises a workbench (11) with legs installed at the four corners of the bottom, a storage plate (14) parallel to the workbench (11), a vertical pole (12) with a bottom end penetrating the corners of the storage plate (14) and connected to the surface of the workbench (11), and a top cover (13) connected to the top of the vertical pole (12), a fixing plate (15) is installed between the vertical poles (12), and a laser sensor (131) is provided on the bottom surface of the top cover (13); A workpiece rolling assembly comprises an adjustment seat (2) mounted on a storage plate (14), a roller (21) mounted between opposite surfaces of the adjustment seat (2), a sprocket box (23) mounted on an outer surface of one side of the adjustment seat (2), and a driving motor (22) connected to the sprocket box (23); The lifting assembly comprises a connecting plate (31) mounted on the bottom surface of the adjusting seat (2), a lifting electric push rod (33) mounted on the connecting plate (31), and a lifting plate (32) connected to the top end of the lifting electric push rod (33).
2. The lean pipe error-proofing induction alarm workbench according to claim 1 is characterized in that: The sprocket box (23) is provided with a sprocket and a chain inside, the output shaft of the driving motor (22) and the end of the roller (21) penetrate into the main shaft in the sprocket box (23) and are connected to the corresponding sprocket, and the chain is meshed with the sprocket.
3. The lean pipe error-proofing induction alarm workbench according to claim 1 is characterized in that: A motor linear guide rail (41) and a toggle rod (42) connected to a slide table on the motor linear guide rail (41) are provided on the surface of the fixed plate (15); the end of the toggle rod (42) with an "L"-shaped structure away from the motor linear guide rail (41) is in the shape of a semi-elliptical plate.
4. The lean pipe error-proofing induction alarm workbench according to claim 3 is characterized by: The adjustment seat (2) comprises a bottom plate and fixed baffles on both sides, a rectangular passage groove is provided at the center of the fixed baffle, and the end of the semi-elliptical plate of the toggle rod (42) corresponds to the passage groove.
5. The lean pipe error-proofing induction alarm workbench according to claim 4 is characterized in that: A rectangular groove is provided at the bottom center of the bottom plate of the adjustment seat (2), the distance between adjacent rollers (21) is a spacing H, and the width of the rectangular groove is 2 centimeters greater than the width of the spacing H.
6. The lean pipe error-proofing induction alarm workbench according to claim 5 is characterized by: The connecting plate (31) is a "U"-shaped structure, the lifting plate (32) is a rectangular plate structure, the lifting plate (32) is opposite to the rectangular groove, and the width of the lifting plate (32) is 1 cm smaller than the width of the spacing H.
7. The lean pipe error-proofing induction alarm workbench according to claim 1 is characterized by: Support plates (24) are provided on the bottom surfaces of both ends of the adjustment seat (2), and the support plates (24) are perpendicular to the adjustment seat (2). The distance between the adjustment seat (2) and the storage plate (14) is 3 centimeters.