Rubber plate cutting device capable of automatically arranging materials
By designing an automated rubber sheet splitting device, the automatic loading and unloading of rubber sheets is achieved by using motors and gear systems, solving the problem of low production efficiency caused by manual operation and improving the overall processing efficiency.
Patent Information
- Application Number
- CN202421535367.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the existing rubber sheet segmentation technology, the loading and unloading of rubber sheets need to rely on manual operations, resulting in slow production speed and reducing overall production efficiency.
A rubber plate segmentation device that can automatically process material is designed. By driving the main gear and the slave gear by the motor, it drives the driving wheel to automatically move the rubber plate to achieve automatic loading; at the same time, it uses an electric push rod and a screw to drive the cutting blade for automatic cutting, and automatically unloading through the motor.
Automatic loading, automatic cutting and automatic discharge of rubber sheets is realized, processing efficiency is improved, labor cumbersome and labor consumption are reduced, and production efficiency is improved.
Smart Images

Figure CN222807170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber sheet splitting, and more specifically to a rubber sheet splitting device capable of automatically sorting materials. Background Art
[0002] The rubber sheet of rubber composite material is a multilayer plate material composed of rubber and one or more other materials such as reinforcing fibers, metal sheets, plastic films, etc. The rubber sheet of rubber composite material has specific requirements for size in different application scenarios. It is necessary to use a splitting device to convert large rubber sheets into small pieces that meet actual needs. The split rubber sheets are easier to further process.
[0003] Chinese Patent Authorization Announcement No.: CN 214490737 U provides a composite plate segmentation device, including a base, wherein two symmetrical double-layer slide grooves are provided on the top of the base, a first connecting seat is fixedly connected to the position of the front side of the base close to the bottom side, a first servo motor is fixedly connected to the top of the first connecting seat, a turbine is fixedly connected to the output end of the first servo motor, a rotating shaft is rotatably connected to the top of the first connecting seat, both ends of the rotating shaft are fixedly connected to a first bevel gear, a vortex rod is fixedly connected to the middle position of the outer wall of the rotating shaft, the turbine is meshed with the vortex rod, the base is rotatably connected to two symmetrical threaded rods, the front ends of the two threaded rods are fixedly connected to a second bevel gear, the second bevel gear is meshed with the first bevel gear, it can realize the individual separation of plates of different materials in the composite plate, and improve the recycling rate of the composite plate.
[0004] In actual use of the prior art, since the rubber sheets usually need to rely on manual loading, unloading and other material sorting operations during the processing, the manual material sorting speed is slow, which will reduce the production speed and lead to low overall production efficiency. Therefore, a rubber sheet splitting device that can automatically sort the materials is proposed. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a rubber sheet cutting device that can automatically sort materials. By starting the motor, the main gear is driven to rotate, which drives the slave gear meshing with it to rotate. When the main gear and the slave gear rotate, they drive the two gears meshing with them to rotate inward at the same time, driving the two driving wheels to rotate inward at the same time, driving the rubber sheet to automatically move forward on the workbench, realizing automatic loading, improving processing efficiency, and reducing the tedious operations and labor consumption caused by manual loading.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A rubber plate cutting device capable of automatically sorting materials comprises a workbench, the upper surface of the workbench is fixedly connected to an outer frame, the upper surface of the workbench is provided with a cutting groove, the lower surface of the workbench is provided with an automatic feeding mechanism, the upper surface of the workbench is provided with an automatic adjustment unloading mechanism, and the inner cavity of the outer frame is provided with an automatic positioning cutting mechanism; the automatic feeding mechanism comprises a driving wheel rotatably connected to the upper surface of the workbench, the driving wheel passes through the workbench through an axis and is fixedly connected to a gear, the lower surface of the workbench is rotatably connected to a slave gear through an axis, and the slave gear is meshedly connected to a main gear; the automatic adjustment unloading mechanism comprises a U-shaped frame movably connected to the outer surface of the workbench, one side of the U-shaped frame is fixedly connected to an electric push rod, and the other side of the U-shaped frame is fixed A positioning plate is connected, a screw is inserted into the inner cavity of the positioning plate, a push plate is threadedly connected to the outer surface of the screw, and a measuring ruler is fixedly connected to the inner cavity of the upper surface of the workbench; an automatic positioning and cutting mechanism comprises an electric push rod 2 fixedly connected to the top of the inner cavity of the outer frame, the lower end of the electric push rod 2 is fixedly connected to a connecting frame, a rotating screw is inserted into the inner cavity of the connecting frame, a moving block is threadedly connected to the outer surface of the rotating screw, one side of the moving block is fixedly connected to a motor 3, the output shaft end of the motor 3 passes through the moving block and is fixedly connected to a cutting blade, both sides of the connecting frame are fixedly connected to a limiting sleeve, a moving rod is inserted into the inner cavity of the limiting sleeve, the lower end of the moving rod is fixedly connected to a positioning block, and one side of the positioning block is fixedly connected to a baffle.
[0010] Furthermore, the lower surface of the workbench is fixedly connected with supporting legs, and the upper surface of the workbench is movably connected with a rubber plate, and one side of the rubber plate is in contact with the positioning plate.
[0011] Furthermore, a motor 1 is fixedly connected to the lower surface of the workbench, an output shaft end of the motor 1 is fixedly connected to a main gear, and the main gear and the slave gear are respectively meshed with gears.
[0012] Furthermore, a fixing block is fixedly connected to the lower surface of the workbench, and one side of the fixing block is fixedly connected to an electric push rod.
[0013] Furthermore, one side of the positioning plate is fixedly connected to the motor 2, the output shaft end of the motor 2 is fixedly connected to the screw, and the end of the screw away from the motor 2 is movably connected to the positioning plate through the bearing seat.
[0014] Furthermore, a motor three is fixedly connected to one side of the connection frame, an output shaft end of the motor three is fixedly connected to a rotating screw, and an end of the rotating screw away from the motor three is movably connected to the connection frame through a bearing seat.
[0015] Furthermore, the moving block moves inside the connecting frame, and the positioning block and the lower surface of the baffle abut against the upper surface of the rubber plate.
[0016] Furthermore, a spring is sleeved on the outer surface of the moving rod, and two ends of the spring are fixedly connected to the limiting sleeve and the positioning block respectively.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present invention are:
[0019] (1) This solution starts the motor to drive the main gear to rotate, which in turn drives the slave gear meshing with it to rotate. When the main gear and the slave gear rotate, they drive the two gears meshing with them to rotate inward at the same time, driving the two driving wheels to rotate inward at the same time, driving the rubber plate to automatically move forward on the workbench, realizing automatic loading, improving processing efficiency, and reducing the tedious operations and labor consumption caused by manual loading.
[0020] (2) This solution starts the second electric push rod to drive the connection frame, the positioning block and the baffle to move downward and contact the upper surface of the rubber sheet first. When the connection frame continues to move downward, the limit sleeve will compress the spring to squeeze the positioning block and the baffle to tightly contact the upper surface of the rubber sheet to automatically position the upper surface of the rubber sheet, thereby avoiding displacement and shaking during cutting that affect the cutting quality. Then, the cutting motor is started to drive the cutting blade to rotate rapidly to cut the rubber sheet in cooperation with the cutting groove, and the third motor is started to drive the rotating screw to drive the moving block and the cutting blade to move automatically to achieve fully automatic segmentation of the rubber sheet, and the baffle is used to prevent debris generated during cutting from splashing out.
[0021] (3) This solution starts motor 2 to drive the screw to rotate and drive the push plate to move outward, pushing the cut rubber sheet outward on the workbench to achieve automatic unloading, reducing the time and energy consumed in manual unloading. The positioning plate can ensure that the size of the rubber sheet cut each time is consistent. The operator can start electric push rod 1 to drive the U-shaped frame and the positioning plate to move in position to achieve the segmentation of rubber sheets of different sizes, and can use the measuring ruler to accurately control the moving distance of the positioning plate to quickly and accurately control the size of the rubber sheet cut each time, thereby improving the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the utility model from a side view;
[0024] Figure 3 This is a schematic diagram of the overall structure of the utility model when viewed from above;
[0025] Figure 4 This is a half-section schematic diagram of the internal structure of the utility model;
[0026] Figure 5 It is a schematic diagram of the local structure of the utility model;
[0027] Figure 6 It is a schematic diagram of the local structure of the utility model;
[0028] Figure 7 It is a schematic diagram of the local structure of the utility model.
[0029] Description of the numbers in the figure:
[0030] 1. Workbench; 101. Support leg; 102. Outer frame; 103. Rubber plate; 104. Cutting groove; 2. Automatic feeding mechanism; 201. Driving wheel; 202. Gear; 203. Motor 1; 204. Main gear; 205. Slave gear; 3. Automatic adjustment of unloading mechanism; 301. Fixed block; 302. Electric push rod 1; 303. U-shaped frame; 304. Positioning plate; 305. Motor 2; 306. Screw; 307. Push plate; 308. Measuring ruler; 4. Automatic positioning and cutting mechanism; 401. Electric push rod 2; 402. Connecting frame; 403. Motor 3; 404. Rotating screw; 405. Moving block; 406. Cutting motor; 407. Cutting blade; 408. Limiting sleeve; 409. Moving rod; 410. Positioning block; 411. Baffle; 412. Spring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] Example:
[0035] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 , including a workbench 1, an outer frame 102 is fixedly connected to the upper surface of the workbench 1, a cutting groove 104 is opened on the upper surface of the workbench 1, an automatic feeding mechanism 2 is arranged on the lower surface of the workbench 1, including a driving wheel 201 rotatably connected to the upper surface of the workbench 1, the driving wheel 201 is fixedly connected to the gear 202 through the shaft penetrating the workbench 1, and a slave gear 205 is rotatably connected to the lower surface of the workbench 1 through the shaft, and the slave gear 205 is meshedly connected to the main gear 204;
[0036] Specifically, the lower surface of the workbench 1 is fixedly connected with a support leg 101, the upper surface of the workbench 1 is movably connected with a rubber plate 103, the lower surface of the workbench 1 is fixedly connected with a motor 203, the output shaft end of the motor 203 is fixedly connected with a main gear 204, and the main gear 204 and the slave gear 205 are respectively meshed and connected with the gear 202;
[0037] Furthermore, the workbench 1 is placed at a designated location for cutting the rubber sheet 103 through the support legs 101, and then the rubber sheet 103 to be cut is placed on the workbench 1 between the two driving wheels 201, and then the motor 203 is started to drive the main gear 204 to rotate. When the main gear 204 rotates, it drives the slave gear 205 meshing with it to rotate. When the main gear 204 and the slave gear 205 rotate, they drive the two gears 202 meshing with them to rotate inward at the same time, driving the two driving wheels 201 to rotate inward at the same time, driving the rubber sheet 103 to automatically move forward on the workbench 1 to realize automatic loading.
[0038] See also Figure 1-4The upper surface of the workbench 1 is provided with an automatic adjustment unloading mechanism 3, including a U-shaped frame 303 movably connected to the outer surface of the workbench 1, one side of the U-shaped frame 303 is fixedly connected to an electric push rod 302, the other side of the U-shaped frame 303 is fixedly connected to a positioning plate 304, the inner cavity of the positioning plate 304 is interspersed with a screw 306, the outer surface of the screw 306 is threadedly connected to a push plate 307, and the inner cavity of the upper surface of the workbench 1 is fixedly connected to a measuring ruler 308;
[0039] Specifically, one side of the rubber plate 103 is in contact with the positioning plate 304, a fixing block 301 is fixedly connected to the lower surface of the workbench 1, one side of the fixing block 301 is fixedly connected to the electric push rod 1 302, one side of the positioning plate 304 is fixedly connected to the motor 2 305, the output shaft end of the motor 2 305 is fixedly connected to the screw 306, and the end of the screw 306 away from the motor 2 305 is movably connected to the positioning plate 304 through the bearing seat;
[0040] Furthermore, starting motor 2 305 drives screw rod 306 to rotate and drive push plate 307 to move outward to push the cut rubber sheet 103 outward on workbench 1 to realize automatic unloading, thereby reducing the time and energy consumed in manual unloading. The positioning plate 304 can ensure that the size of the rubber sheet 103 cut each time is consistent. The operator can start electric push rod 1 302 to drive U-shaped frame 303 and positioning plate 304 to move in position, thereby realizing the segmentation of rubber sheets 103 of different sizes, and can accurately control the moving distance of positioning plate 304 through measuring ruler 308, thereby quickly and accurately controlling the size of the rubber sheet 103 cut each time.
[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 The inner cavity of the outer frame 102 is provided with an automatic positioning and cutting mechanism 4, including an electric push rod 2 401 fixedly connected to the top of the inner cavity of the outer frame 102, the lower end of the electric push rod 2 401 is fixedly connected to a connecting frame 402, a rotating screw 404 is inserted into the inner cavity of the connecting frame 402, a moving block 405 is threadedly connected to the outer surface of the rotating screw 404, a motor 3 403 is fixedly connected to one side of the moving block 405, the output shaft end of the motor 3 403 passes through the moving block 405 and is fixedly connected with a cutting blade 407, both sides of the connecting frame 402 are fixedly connected with a limiting sleeve 408, a moving rod 409 is inserted into the inner cavity of the limiting sleeve 408, a positioning block 410 is fixedly connected to the lower end of the moving rod 409, and a baffle 411 is fixedly connected to one side of the positioning block 410;
[0042] Specifically, a motor 3 403 is fixedly connected to one side of the connection frame 402, an output shaft end of the motor 3 403 is fixedly connected to a rotating screw 404, an end of the rotating screw 404 away from the motor 3 403 is movably connected to the connection frame 402 through a bearing seat, a moving block 405 moves inside the connection frame 402, a positioning block 410 and a lower surface of a baffle 411 are in contact with an upper surface of the rubber plate 103, a spring 412 is sleeved on the outer surface of the moving rod 409, and both ends of the spring 412 are fixedly connected to the limit sleeve 408 and the positioning block 410 respectively;
[0043] Furthermore, the electric push rod 2 401 is started to drive the connecting frame 402 to move downward. When the connecting frame 402 moves downward, the positioning block 410 and the baffle 411 will be driven to contact the upper surface of the rubber sheet 103 first. When the connecting frame 402 continues to move downward, the limit sleeve 408 will compress the spring 412 to squeeze the positioning block 410 and the baffle 411 to tightly abut against the rubber sheet 103 to automatically position the upper surface of the rubber sheet 103, thereby avoiding displacement and shaking during cutting that affect the cutting quality. Then, the cutting motor 406 is started to drive the cutting blade 407 to rotate rapidly to cut the rubber sheet 103 with the cooperation of the cutting groove 104, and the motor 3 403 is started to drive the rotating screw 404 to rotate and drive the moving block 405 and the cutting blade 407 to move automatically to realize the fully automatic segmentation of the rubber sheet 103, and the baffle 411 is used to prevent the debris generated during cutting from splashing out.
[0044] Working principle: During the use of the device, the operator places the workbench 1 through the support legs 101 at the designated location for the rubber sheet 103 to be cut and processed, and then places the rubber sheet 103 to be cut and processed on the workbench 1 between the two driving wheels 201, and then starts the motor 203 to drive the main gear 204 to rotate. When the main gear 204 rotates, it drives the slave gear 205 meshing with it to rotate. When the main gear 204 and the slave gear 205 rotate, they drive the two gears 202 meshing with them to rotate inward at the same time, driving the two driving wheels 201 to rotate inward at the same time, driving the rubber sheet 103 to rotate automatically. The machine moves forward on the workbench 1 to realize automatic loading and improve processing efficiency, reduce the cumbersome operation and labor consumption caused by manual loading, when the rubber plate 103 moves forward to abut against the positioning plate 304, the loading is stopped at this time, and then the electric push rod 401 is started to drive the connecting frame 402 to move downward, and when the connecting frame 402 moves downward, it will drive the positioning block 410 and the baffle 411 to contact the upper surface of the rubber plate 103 first, and when the connecting frame 402 continues to move downward, the limit sleeve 408 will compress the spring 412 to squeeze the positioning block 410 and the baffle 411 to abut against the rubber plate 103 tightly. The surface is automatically positioned to avoid displacement and shaking during cutting that affect the cutting quality. Then the cutting motor 406 is started to drive the cutting blade 407 to rotate quickly to cut the rubber sheet 103 under the cooperation of the cutting groove 104, and the motor 3 403 is started to drive the rotating screw 404 to rotate and drive the moving block 405 and the cutting blade 407 to automatically move to realize the full-automatic segmentation of the rubber sheet 103, and the baffle 411 is used to prevent the debris generated during cutting from splashing outward. After the cutting is completed, the electric push rod 2 401 drives it to move upward back to the original position, and then the motor 2 305 is started to drive the screw 306 The push plate 307 is driven to move outward to push the cut rubber sheet 103 outward on the workbench 1 to realize automatic unloading, which reduces the time and energy consumed in manual unloading. The positioning plate 304 can ensure that the size of the rubber sheet 103 cut each time is consistent. The operator can start the electric push rod 302 to drive the U-shaped frame 303 and the positioning plate 304 to move in position, thereby realizing the segmentation of rubber sheets 103 of different sizes, and the measuring ruler 308 can be used to accurately control the moving distance of the positioning plate 304 to quickly and accurately control the size of the rubber sheet 103 cut each time, thereby improving the processing accuracy.
[0045] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A rubber sheet splitting device capable of automatically sorting materials, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to an outer frame (102), the upper surface of the workbench (1) is provided with a cutting groove (104), the lower surface of the workbench (1) is provided with an automatic feeding mechanism (2), the upper surface of the workbench (1) is provided with an automatic adjustment unloading mechanism (3), and the inner cavity of the outer frame (102) is provided with an automatic positioning cutting mechanism (4); The automatic feeding mechanism (2) comprises a driving wheel (201) rotatably connected to the upper surface of a workbench (1), the driving wheel (201) being fixedly connected to a gear (202) via an axis penetrating the workbench (1), the lower surface of the workbench (1) being rotatably connected to a slave gear (205) via an axis, the slave gear (205) being meshingly connected to a master gear (204); The automatic adjustment unloading mechanism (3) comprises a U-shaped frame (303) movably connected to the outer surface of the workbench (1), one side of the U-shaped frame (303) is fixedly connected to an electric push rod (302), the other side of the U-shaped frame (303) is fixedly connected to a positioning plate (304), a screw (306) is inserted into the inner cavity of the positioning plate (304), the outer surface of the screw (306) is threadedly connected to a push plate (307), and the inner cavity of the upper surface of the workbench (1) is fixedly connected to a measuring ruler (308); The automatic positioning and cutting mechanism (4) comprises an electric push rod 2 (401) fixedly connected to the top of the inner cavity of the outer frame (102); the lower end of the electric push rod 2 (401) is fixedly connected to a connecting frame (402); a rotating screw (404) is inserted into the inner cavity of the connecting frame (402); a moving block (405) is threadedly connected to the outer surface of the rotating screw (404); a motor 3 (403) is fixedly connected to one side of the moving block (405); an output shaft end of the motor 3 (403) passes through the moving block (405) and is fixedly connected to a cutting blade (407); both sides of the connecting frame (402) are fixedly connected to a limiting sleeve (408); a moving rod (409) is inserted into the inner cavity of the limiting sleeve (408); a positioning block (410) is fixedly connected to the lower end of the moving rod (409); and a baffle (411) is fixedly connected to one side of the positioning block (410).
2. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: The lower surface of the workbench (1) is fixedly connected to support legs (101), and the upper surface of the workbench (1) is movably connected to a rubber plate (103), and one side of the rubber plate (103) is in contact with a positioning plate (304).
3. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: The lower surface of the workbench (1) is fixedly connected to a motor 1 (203); the output shaft end of the motor 1 (203) is fixedly connected to a main gear (204); and the main gear (204) and the slave gear (205) are respectively meshed and connected to the gear (202).
4. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: A fixing block (301) is fixedly connected to the lower surface of the workbench (1), and one side of the fixing block (301) is fixedly connected to an electric push rod (302).
5. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: One side of the positioning plate (304) is fixedly connected to the second motor (305), the output shaft end of the second motor (305) is fixedly connected to the screw rod (306), and the end of the screw rod (306) away from the second motor (305) is movably connected to the positioning plate (304) through the cooperation of the bearing seat.
6. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: One side of the connection frame (402) is fixedly connected to a motor three (403); the output shaft end of the motor three (403) is fixedly connected to a rotating screw rod (404); and the end of the rotating screw rod (404) away from the motor three (403) is movably connected to the connection frame (402) through the cooperation of a bearing seat.
7. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: The moving block (405) moves inside the connection frame (402), and the lower surfaces of the positioning block (410) and the baffle (411) abut against the upper surface of the rubber plate (103).
8. The automatic material sorting and rubber sheet splitting device according to claim 1 is characterized in that: The outer surface of the moving rod (409) is sleeved with a spring (412), and two ends of the spring (412) are respectively fixedly connected to the limiting sleeve (408) and the positioning block (410).
Citation Information
Patent Citations
Composite board cutting device
CN214490737U