Release agent spraying device for glass fiber reinforced plastic pipeline mold
By designing a mold release agent spraying device for fiberglass pipe molds, the problems of traditional artificial spraying are solved, and uniform spraying of fiberglass pipe molds are realized, which improves the demolding success rate and product quality, and reduces production costs.
Patent Information
- Application Number
- CN202421629124.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the production process of fiberglass pipes, traditional artificial spraying of mold release agents have problems such as unevenness and leakage, resulting in unsuccessful mold release and product quality decline, and repeated spraying increases production costs.
A mold release agent spraying device for fiberglass pipe mold is designed, including a device composed of a semi-ring, a beam, a wheel frame, a roller, a nozzle, a hose and a drive pump. The rotation of the roller and the uniform spraying of the nozzle are achieved through a drive motor and a drive belt.
The uniform spraying of fiberglass pipe molds is achieved, which improves the success rate of mold release and product quality, while reducing production costs.
Smart Images

Figure CN222807452U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass fiber reinforced plastic pipeline processing, and particularly relates to a release agent spraying device for a glass fiber reinforced plastic pipeline mold. Background Art
[0002] In the production process of FRP pipes, the mold release agent spraying operation is a crucial link. Traditional mold release agent spraying operations are usually completed manually, however, this method has many shortcomings. First, manual spraying is difficult to ensure the uniformity of the release agent distribution, and it is easy to have uneven spraying or local spraying leakage. This not only affects the smooth demoulding of the FRP pipe from the mold, but may also cause the surface quality of the pipe to deteriorate, thereby affecting the overall product quality.
[0003] To solve this problem, companies usually use repeated spraying to try to avoid product problems caused by missed spraying by increasing the number of spraying times. However, although this approach improves the demoulding success rate to a certain extent, it also leads to the problem of doubling the amount of release agent, which greatly increases production costs. In addition, repeated spraying may also cause excessive accumulation of release agent on the mold surface, which in turn has a negative impact on the service life of the mold.
[0004] Therefore, it is necessary to develop a release agent spraying device for FRP pipe molds to meet market demand. Summary of the invention
[0005] In view of the above-mentioned deficiencies in the prior art, the utility model provides a release agent spraying device for a glass fiber reinforced plastic pipe mold to solve the above-mentioned problems.
[0006] The utility model discloses a release agent spraying device for a glass fiber reinforced plastic pipe mold, comprising a circular frame, wherein two circular frames are coaxially arranged, each of the circular frames is formed by butting two semicircular rings hinged to each other at one end, and a locking portion is arranged between the two semicircular rings, and a plurality of cross beams are arranged between each two coaxial semicircular rings for connection; a wheel frame is arranged on the inner side of each of the cross beams, a plurality of rollers are arranged on the inner side of the wheel frame, and a driving mechanism for driving the rollers to rotate is arranged on at least one wheel frame; a plurality of nozzles are arranged at both ends of the wheel frame, a hose is arranged in each of the two hinged semicircular rings, and each hose is connected to all the nozzles on that side, two hoses are arranged with interfaces, two interfaces are arranged with branch pipes, a three-way switching valve is arranged between the two branch pipes, the three-way switching valve is arranged with a main pipe, and a driving pump is arranged on the main pipe.
[0007] Furthermore, a telescopic adjustment mechanism is provided between each of the cross beams and the corresponding wheel frame, and a telescopic tube connecting the hose and the nozzle is provided between each wheel frame and the hose.
[0008] Furthermore, the telescopic adjustment mechanism is a scissors-type fork, and an adjustment screw that cooperates with the scissors-type fork is arranged between each of the crossbeams and the corresponding wheel frame. The inner end of each adjustment screw is rotationally connected to the corresponding wheel frame, and the outer end is threadedly connected to the corresponding crossbeam.
[0009] Furthermore, a rotating handle is provided at the outer end of each adjusting screw.
[0010] Furthermore, the driving mechanism is a driving motor, and a transmission belt is provided between the driving shaft of the driving motor and the roller.
[0011] Furthermore, the roller is a rubber anti-skid wheel.
[0012] Preferably, the locking portion is a buckle.
[0013] Furthermore, each of the semicircular rings is provided with a weight-reducing groove.
[0014] Compared with the prior art, the demoulding agent spraying device can achieve uniform spraying of the FRP pipe mold, avoid the uneven and missed spraying problems of manual spraying, improve the demoulding success rate and product quality, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view of the utility model;
[0016] Figure 2 This is a right side view of the utility model when in use;
[0017] Figure 3 It is a right side view of part of the structure of the utility model.
[0018] In the figure: 1. round frame; 2. semicircular ring; 3. locking part; 4. crossbeam; 5. wheel frame; 6. roller; 7. nozzle; 8. hose; 9. nozzle; 10. interface; 11. branch pipe; 12. three-way switching valve; 13. main pipe; 14. drive pump; 15. telescopic pipe; 16. scissors; 17. adjusting screw; 18. rotating handle; 19. drive motor; 20. transmission belt; 21. weight reduction groove; 22. release agent source. DETAILED DESCRIPTION
[0019] In order to better understand the present invention, Figures 1 to 3 To explain the implementation of the present utility model in detail.
[0020] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all based on Figure 1 The directions of “front, back, left, right, up, and down” are used as the basis.
[0021] The present embodiment provides a release agent spraying device for a glass fiber reinforced plastic pipe mold, which is mainly composed of two coaxially arranged circular frames 1, each of which is formed by butting two semicircular rings 2 hinged to each other at one end, and a buckle is provided between the other ends of each two hinged semicircular rings 2 as a locking part 3, and the stability of the two hinged semicircular rings 2 after being butt-jointed to form the circular frame 1 is ensured by the buckle.
[0022] Between the two coaxial semicircular rings 2, there are several beams 4 for supporting the structure of the whole device. A wheel frame 5 is provided on the inner side of each beam 4, and several rollers 6 are installed on the inner side of the wheel frame 5. These rollers 6 can roll on the mold surface to ensure the uniformity of spraying. A driving mechanism, such as a driving motor 19, is provided on at least one wheel frame 5, which drives the rollers 6 to rotate through a transmission belt 20, so that the device can move along the mold surface.
[0023] like Figure 1 and Figure 3 As shown in , a plurality of nozzles 9 are provided at both ends of each wheel frame 5 for spraying the release agent. A hose 8 is provided in each of the two hinged semicircular rings 2, and the hose 8 is connected to all the nozzles 9 on that side to ensure that the release agent can be sprayed out evenly from the nozzles 9. Both hoses 8 are provided with interfaces 10, and both interfaces 10 are provided with branch pipes 11. A three-way switching valve 12 is provided between the two branch pipes 11 to control the flow direction of the release agent, so that the release agent input of a single hose 8 can realize the separate spraying operation at any end of the wheel frame 5. The three-way switching valve 12 is also provided with a main pipe 13, and the main pipe 13 is connected to the release agent source 22 (a container for containing the release agent), and a driving pump 14 is installed on the main pipe 13 to provide power for the flow of the release agent.
[0024] In order to improve the uniformity and adaptability of spraying, the present embodiment further provides a telescopic adjustment mechanism between each crossbeam 4 and the corresponding wheel frame 5. The telescopic adjustment mechanism adopts a scissor fork 16 structure, and the distance between the wheel frame 5 and the crossbeam 4 can be adjusted by adjusting the screw 17 and the scissor fork 16, so as to adapt to molds of different diameters. At the same time, a telescopic tube 15 connecting the hose 8 and the nozzle 9 is provided between each wheel frame 5 and the hose 8, so as to ensure that the nozzle 9 can always stably spray the release agent during the adjustment process.
[0025] In order to reduce the weight of the entire structure, each of the semicircular rings 2 is provided with a weight-reducing groove 21 .
[0026] like Figure 2 and Figure 3 As shown in , the driving mechanism adopts a driving motor 19, which is connected to the roller 6 through a transmission belt 20 to provide power for the roller 6. The roller 6 adopts a rubber anti-skid wheel to ensure that it can roll stably on the mold surface during the spraying process.
[0027] The usage and principle of this utility model:
[0028] First, according to the diameter of the glass fiber reinforced plastic pipe mold, the distance between the wheel frame 5 and the crossbeam 4 is adjusted by adjusting the screw 17 so that the device can adapt to the diameter of the mold.
[0029] Then, the interfaces 10 of the two hoses 8 are connected to the release agent source 22 , and the flow direction of the release agent is controlled by the three-way switching valve 12 .
[0030] Next, the driving pump 14 is turned on to allow the release agent to pass through the main pipe 13, the branch pipe 11, and the hose 8 in sequence and then be sprayed out from the nozzle 9. At the same time, the driving motor 19 is started to make the roller 6 roll on the mold surface, and the nozzle 9 sprays the release agent to achieve uniform spraying.
[0031] Finally, after the spraying is completed, the drive pump 14 and the drive motor 19 are turned off, the connection between the hose 8 and the release agent source 22 is disconnected, and the spraying device is removed.
[0032] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A release agent spraying device for a glass fiber reinforced plastic pipe mold, characterized in that: The invention comprises a circular frame (1), wherein two circular frames (1) are coaxially arranged, each of the circular frames (1) is formed by butting two semicircular rings (2) hinged at one end, and a locking portion (3) is arranged between the two semicircular rings (2), and a plurality of cross beams (4) are arranged between each two coaxial semicircular rings (2); a wheel frame (5) is arranged on the inner side of each cross beam (4), and a plurality of rollers (6) are arranged on the inner side of each wheel frame (5), and at least one wheel frame (5) is provided with a driving mechanism for driving the roller (6) to rotate; A plurality of nozzles (9) are arranged at both ends of each wheel frame (5), a hose (8) is arranged in each of the two hinged semicircular rings (2), and each hose (8) is connected to all the nozzles (9) on that side, the two hoses (8) are provided with interfaces (10), the two interfaces (10) are provided with branch pipes (11), a three-way switching valve (12) is arranged between the two branch pipes (11), the three-way switching valve (12) is provided with a main pipe (13), and the main pipe (13) is provided with a driving pump (14).
2. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 1, characterized in that: A telescopic adjustment mechanism is provided between each crossbeam (4) and the corresponding wheel frame (5), and a telescopic tube (15) connecting the hose (8) and the nozzle (9) is provided between each wheel frame (5) and the hose (8).
3. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 2, characterized in that: The telescopic adjustment mechanism is a scissor fork (16), and an adjustment screw (17) cooperating with the scissor fork (16) is arranged between each of the cross beams (4) and the corresponding wheel frame (5). The inner end of each of the adjustment screws (17) is rotationally connected to the corresponding wheel frame (5), and the outer end is threadedly connected to the corresponding cross beam (4).
4. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 3, characterized in that: The outer end of each adjusting screw rod (17) is provided with a rotating handle (18).
5. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 1, characterized in that: The driving mechanism is a driving motor (19), and a transmission belt (20) is provided between the driving shaft of the driving motor (19) and the roller (6) for connection.
6. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 1, characterized in that: The roller (6) is a rubber anti-skid wheel.
7. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 1, characterized in that: The locking portion (3) is a buckle.
8. A release agent spraying device for a glass fiber reinforced plastic pipe mold as claimed in claim 1, characterized in that: Each of the semicircular rings (2) is provided with a weight-reducing groove (21).