Pedal force arm rapid installation structure

By setting a stepped mounting hole on the support side plate of the vehicle pedal force arm installation structure and fixing the force arm by pinching the bolts and limit sleeves, the problem of slow installation speed in the prior art is solved, and the rapid installation and efficient fixation of the force arm are achieved.

CN222808075UActive Publication Date: 2025-04-29ZHEJIANG XINZHONGNAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421760513.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-29
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the existing automotive force arm installation structure, the connecting ears on the rotating shaft are surrounded by a support, which makes it difficult for the installation workers to align the holes, affecting the installation speed.

Method used

A quick installation structure of pedal force arm is designed. By setting a stepped mounting hole on the side plate of the support and fixing the force arm by pinching the bolts and limit sleeves, the problem of difficulty in visual obstruction and hole alignment in traditional installation methods is avoided.

Benefits of technology

The rapid installation of force arms is achieved, the installation efficiency is improved, and the complexity and time of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of automobile accessories, and particularly relates to a pedal force arm rapid installation structure which comprises a support, two bearings, a force arm, a bolt I, a nut I and two limiting sleeves, the support comprises two side plates and a bottom plate, and the bottoms of the two side plates are detachably fixed to the bottom plate; each side plate is provided with a mounting hole, the shape of each mounting hole is a stepped hole, each mounting hole comprises a small-diameter section and a large-diameter section, the small-diameter sections and the large-diameter sections extend in the thickness direction of the side plates, one bearing is in close fit in each large-diameter section, the limiting sleeve is located in the small-diameter section, and the force arm is fixedly arranged on the bolt I in a sleeving mode. According to the structural design, the force arm can be fixed to the bolt I firstly, then the bolt I is rotationally connected to the support, and the situation that after the bolt I is installed on the support firstly, the force arm is inconvenient to install and fix to the bolt I due to shielding of the support is avoided.
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Description

Technical Field

[0001] The utility model belongs to the field of automobile accessories, and in particular relates to a pedal force arm quick installation structure. Background Art

[0002] The brake pedal is a component that the driver uses to brake the vehicle by stepping on it when the brake is needed. The pedal is usually connected to a lever arm in an integrated manner. The end of the lever arm away from the pedal is fixed on a rotating shaft, and the rotating shaft is rotatably connected to the support. When the foot steps on the pedal, the rotating shaft rotates, and one end of the lever arm also rotates with the rotating shaft, so that the connecting rod connected to the pedal pushes the hydraulic cylinder piston to push the hydraulic oil, thereby performing the braking work.

[0003] In the existing structural design, the rotating shaft is first installed on the support, and then the end of the force arm away from the pedal is fixed to the connecting ear on the rotating shaft. However, since the support includes a top plate and two side plates, the rotating shaft is surrounded, and the connecting ear on the rotating shaft is also surrounded, the installation worker's line of sight is blocked, and the mounting hole at the end of the force arm and the hole on the connecting ear are difficult to align. In addition, due to the blocked line of sight, it is not convenient for the bolts to pass through the two holes, which affects the installation speed. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problem that in the existing automobile lever arm mounting structure, the connecting ear on the rotating shaft is surrounded by the support so that the installation worker cannot see the connecting ear, and the hole on the connecting ear is difficult to align with the mounting hole at the end of the lever arm, resulting in a slow installation speed.

[0005] In order to solve the above technical problems, the utility model provides a pedal force arm quick installation structure, including a support, two bearings, a force arm, a bolt I, a nut I and two limit sleeves, the support includes two side plates and a bottom plate, the bottoms of the two side plates can be detachably fixed on the bottom plate; each of the side plates is provided with a mounting hole, the mounting hole is in the shape of a stepped hole, including a small diameter section and a large diameter section extending along the thickness direction of the side plate, the mounting holes of the two side plates are symmetrically arranged, the small diameter sections are all on the outside, each of the large diameter sections is tightly fitted with a bearing, the two end faces of the bearing are respectively aligned with the two ends of the large diameter section, the limit sleeve is located in the small diameter section, the bolt I can be inserted into one of the limit sleeves, one of the bearings, another bearing and another limit sleeve in sequence, the tail of the bolt I is threadedly connected to the nut I, the head of the bolt I is close to the outer side surface of one of the limit sleeves, the nut I is close to the outer side surface of the other limit sleeve, and the force arm sleeve is fixed on the bolt I.

[0006] Preferably, a connecting sleeve is provided at the end of the force arm away from the pedal, a key groove I is provided on the wall surface of the connecting sleeve, a key groove II is provided on the circumferential surface of the bolt I, a flat key can be placed in the key groove II, the connecting sleeve can be sleeved outside the bolt I, and the key groove I can be tightly fitted with the protruding part of the flat key.

[0007] Preferably, fixing holes I are respectively provided on both sides of the bottom plate, flanges are provided at the bottom of the side plates, fixing holes II are provided on the flanges, and the fixing holes I and II are connected and fixed by bolts II and nuts II.

[0008] Preferably, it also includes a reinforcing bolt, and each of the two side plates is provided with a through hole, and the reinforcing bolt is inserted into the two through holes in sequence, and the tail end of the reinforcing bolt is threadedly connected to the nut III.

[0009] The technical solution of the utility model has the following beneficial effects:

[0010] The structural design of the utility model allows the force arm to be fixed on the bolt Ⅰ (equivalent to the rotating shaft) first, and then the bolt is rotated and connected to the support. It avoids the situation where the force arm is inconveniently installed and fixed to the bolt Ⅰ due to the obstruction of the support after the bolt Ⅰ is first installed on the support; since the force arm has been installed on the bolt Ⅰ, in order to avoid the force arm interfering with the installation of the bolt Ⅰ on the support, the two side plates of the support are detachably installed on the bottom plate, so that the two ends of the bolt Ⅰ can be inserted into the two side plates in turn. In order to improve the efficiency of fixing the bolt Ⅰ and the inner ring of the bearing of the side plate, the utility model adopts a clamping method for fixing, rather than the traditional interference fit, which is faster to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Explanation of the reference numerals in the accompanying drawings: 1. Support; 11. Side plate; 111. Flange; 12. Bottom plate; 122. Through hole; 2. Bearing; 3. Lever; 4. Bolt I; 41. Keyway II; 5. Nut I; 6. Limit sleeve; 7. Mounting hole; 71. Small diameter section; 72. Large diameter section; 8. Connecting sleeve; 81. Keyway I; 9. Flat key; 30. Reinforcement bolt; 40. Nut III.

[0013] Figure 1 This is a cross-sectional view of the utility model in the first direction;

[0014] Figure 2This is a cross-sectional view of the utility model in the second direction;

[0015] Figure 3 This is a cross-sectional view of the connecting sleeve of the utility model;

[0016] Figure 4 It is a cross-sectional view of the side panel of the utility model. DETAILED DESCRIPTION

[0017] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0021] The utility model provides a quick installation structure of a pedal force arm 3, comprising a support 1, two bearings 2, a force arm 3, a bolt Ⅰ4, a nut Ⅰ5 and two limiting sleeves 6. The support 1 comprises two side plates 11 and a bottom plate 12. The bottoms of the two side plates 11 can be detachably fixed on the bottom plate 12. Each side plate 11 is provided with a mounting hole 7. The mounting hole 7 is in the shape of a stepped hole, comprising a small diameter section 71 and a large diameter section 72 extending along the thickness direction of the side plate 11. The mounting holes 7 of the two side plates 11 are symmetrically arranged, and the small diameter sections 71 are all on the outside. A bearing 2 is tightly fitted in each large diameter section 72. The two end faces of the bearing 2 are respectively aligned with the two ends of the large diameter section 72, and the limiting sleeve 6 is located in the small diameter section 71.

[0022] The installation method of the utility model is as follows: during installation, first fix one of the side plates 11 on the base plate 12, then set the force arm 3 to be fixed in the middle position of the bolt Ⅰ4, then put a limit sleeve 6 into the installation hole 7 of the side plate 11 fixed on the base plate 12, and then first pass one end of the bolt Ⅰ4 through a limit sleeve 6 and one of the bearings 2 of the above-mentioned side plate 11 in turn, and then put the limit sleeve 6 and the bearing 2 on the other side plate 11 on the bolt Ⅰ4, and then fix the side plate 11 on the base plate 12, and then the tail of the bolt Ⅰ4 is threadedly connected to the nut Ⅰ5, the head of the bolt Ⅰ4 is close to the outer side of one of the limit sleeves 6, and the nut Ⅰ5 is close to the outer side of the other limit sleeve 6, so that the head of the bolt Ⅰ4 and the nut Ⅰ5 jointly clamp the two limit sleeves 6, and then the two limit sleeves 6 jointly clamp the inner rings of the two bearings 2, so that the bolt Ⅰ4 and the inner rings of the two bearings 2 are fixed to each other, so that the bolt Ⅰ4 can rotate on the support 1. The bearing 2 has been pre-installed on the side plate 11 .

[0023] When the driver steps on the foot pedal, the lever arm 3 can be driven by the bolt Ⅰ4 to rotate, so that the foot pedal rotates around the axis of the bolt Ⅰ4, making it convenient for the foot pedal to push the piston in the hydraulic cylinder forward to brake the car.

[0024] The installation between the lever arm 3 and the bolt Ⅰ4 of the utility model is also very convenient. A connecting sleeve 8 is provided at the end of the lever arm 3 away from the pedal. A key groove Ⅰ81 is provided on the wall of the connecting sleeve 8. A key groove Ⅱ41 is provided on the circumferential surface of the bolt Ⅰ4. During installation, a flat key 9 is first placed in the key groove Ⅱ41, and then the connecting sleeve 8 is sleeved on the outside of the bolt Ⅰ4. The end of the lever arm 3 provided with the connecting sleeve 8 is knocked with a tool to tightly fit the key groove Ⅰ81 and the protruding part of the flat key 9.

[0025] The specific connection method between the side plate 11 and the bottom plate 12 is as follows: fixing holes I are respectively provided on both sides of the bottom plate 12, flanges 111 are provided at the bottom of the side plates 11, fixing holes II are provided on the flanges 111, and fixing holes I and II are connected and fixed by bolts II and nuts II.

[0026] In order to improve the overall connection firmness of the support 1, the utility model also includes a reinforcing bolt 30. A through hole 122 is provided on each of the two side plates 11. The reinforcing bolt 30 is inserted into the two through holes 122 in sequence, and the tail of the reinforcing bolt 30 is threadedly connected to the nut III 40.

[0027] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A pedal lever arm quick installation structure, comprising a support (1), two bearings (2) and a lever arm (3), characterized in that: It also includes a bolt I (4), a nut I (5) and two limiting sleeves (6). The support (1) includes two side plates (11) and a bottom plate (12). The bottoms of the two side plates (11) can be detachably fixed on the bottom plate (12). Each of the side plates (11) is provided with a mounting hole (7). The mounting hole (7) is in the shape of a stepped hole and includes a small diameter section (71) and a large diameter section (72) extending along the thickness direction of the side plate (11). The mounting holes (7) of the two side plates (11) are symmetrically arranged, with the small diameter sections (71) being on the outside and each of the large diameter sections (72) tightly fitting with a bearing. (2), the two end faces of the bearing (2) are respectively aligned with the two ends of the large diameter section (72), the limiting sleeve (6) is located in the small diameter section (71), the bolt I (4) can be inserted into one of the limiting sleeves (6), one of the bearings (2), another bearing (2) and another limiting sleeve (6), the tail of the bolt I (4) is threadedly connected to the nut I (5), the head of the bolt I (4) is closely attached to the outer side of one of the limiting sleeves (6), the nut I (5) is closely attached to the outer side of the other limiting sleeve (6), and the force arm (3) is sleeved and fixed on the bolt I (4).

2. A pedal arm quick installation structure according to claim 1, characterized in that: A connecting sleeve (8) is provided at one end of the force arm (3) away from the pedal, a key groove I (81) is provided on the wall surface of the connecting sleeve (8), a key groove II (41) is provided on the circumferential surface of the bolt I (4), a flat key (9) can be placed in the key groove II (41), the connecting sleeve (8) can be sleeved outside the bolt I (4), and the key groove I (81) can be tightly matched with the protruding part of the flat key (9).

3. A pedal arm quick installation structure according to claim 1, characterized in that: The bottom plate (12) is provided with fixing holes I on both sides, the bottom of the side plate (11) is provided with flanges (111), the flanges (111) are provided with fixing holes II, and the fixing holes I and II are connected and fixed by bolts II and nuts II.

4. A pedal arm quick installation structure according to claim 3, characterized in that: It also includes a reinforcing bolt (30). Each of the two side plates (11) is provided with a through hole (122). The reinforcing bolt (30) is inserted into the two through holes (122) in sequence. The tail of the reinforcing bolt (30) is threadedly connected to a nut III (40).