Carriage bottom plate structure of light-duty truck

By adopting a light truck compartment floor with a steel-aluminum combined structure and splicing design, the problem of weight reduction limitations in the existing bottom plate structure is solved, and significant weight reduction and production efficiency improvement are achieved.

CN222808183UActive Publication Date: 2025-04-29SINO TRUK JINAN POWER CO LTD
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Patent Information

Application Number
CN202420604764.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-29
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing light truck compartment bottom plate structure has limitations in reducing weight, especially the light corrugated bottom plate has limited weight reduction.

Method used

The bottom plate design of light truck compartment with a steel-aluminum-combined structure includes the bottom plate body, longitudinal beam, backing plate, bolts and nuts. The bottom plate structure is optimized to reduce weight through splicing design and bolt connection.

Benefits of technology

It effectively reduces the weight of the car base plate, with a reduction of 35.5%, while taking into account both cost and performance, improving production efficiency, and being suitable for modular production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light truck compartment bottom plate structure which comprises a bottom plate body, a longitudinal beam, a base plate, bolts and nuts, and the bottom plate body comprises a front bottom plate body, a rear bottom plate body and a plurality of middle bottom plate bodies. The upper parts of the front bottom plate body, the middle bottom plate body and the rear bottom plate body are provided with anti-skid ribs, connecting male ends and connecting female ends, and the bottoms are provided with connecting beams; the front bottom plate body, the rear bottom plate body and the middle bottom plate body are longitudinally spliced into a whole through the connecting male ends and the connecting female ends, and the antiskid ribs are transversely arranged after splicing. The connecting beams are connected with the longitudinal beams through bolt assemblies. The structural design of the bottom plate is optimized, weight reduction and cost factors are considered, and the weight of the compartment bottom plate is reduced; the transverse anti-skid ribs are arranged to prevent goods from slipping off; the splicing parts of the bottom plate bodies are all arranged on the supporting beams, so that deformation and displacement during heavy load can be prevented; the device is convenient to install, high in production efficiency and beneficial to modular production.
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Description

Technical Field

[0001] The utility model relates to a light truck compartment floor structure and belongs to the technical field of light truck compartments. Background Art

[0002] Blue-plate vehicles are subject to the weight limit of the chassis. In order to achieve qualified vehicle preparation, the upper body needs to be designed to be lightweight. For flatbed trucks, the weight of the bottom plate accounts for 60%-70% of the total weight of the upper body, and for vans it accounts for about 1 / 3. Therefore, reducing the weight of the bottom plate through structural optimization is the most effective means to lightweight the upper body. At present, the mainstream bottom plates in the industry have two lightweight structures: deep corrugated bottom plates and shallow corrugated pattern bottom plates. When using a deep corrugated bottom plate, a weight reduction of 54kg can be achieved, but because the thickness of the bottom plate body is only 1.0mm, this structure is only suitable for loading light cargo; when using a shallow corrugated pattern bottom plate, the weight reduction can be 13kg, and the reduction is limited. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a light truck compartment floor structure for the defects of the prior art, which effectively reduces the weight of the compartment floor.

[0004] To solve this technical problem, the utility model provides a light truck compartment floor structure, including a floor body, a longitudinal beam, a pad, bolts and nuts, the floor body including a front floor body, a rear floor body and a plurality of middle floor bodies; the front floor body, the middle floor body and the rear floor body are provided with anti-skid ribs, connecting male ends and connecting female ends on the upper parts, and a connecting beam is provided on the bottom; the front floor body, the rear floor body and the middle floor body are longitudinally spliced ​​into a whole by connecting male ends and connecting female ends, and the anti-skid ribs are arranged transversely after splicing; the connecting beam is connected to the longitudinal beam by a bolt assembly.

[0005] The front bottom plate body is arranged at the frontmost part of the bottom plate body, and includes a groove-shaped connecting beam, an anti-skid rib and a connecting male end. The upper part of the front bottom plate body is provided with an anti-skid rib, one end of the lower part is provided with a connecting beam, and the other end is provided with a connecting male end.

[0006] The middle bottom plate body is arranged in the middle part of the bottom plate body, including two anti-skid ribs, two groove-shaped connecting beams, a connecting female end, an inverted T-shaped support beam one and a connecting male end. The upper part of the middle bottom plate body is provided with two anti-skid ribs, one end of the lower part is provided with a support beam one, and the connecting beam two is located in the middle part of the middle bottom plate body; the upper part of the support beam one is provided with a connecting female end, and the end away from the support beam one is provided with a connecting male end.

[0007] The rear bottom plate body is arranged at the rear part of the bottom plate body, and includes an inverted T-shaped support beam 2, a connecting female end, anti-skid ribs 3 and a groove-shaped connecting beam 3. The upper part of the rear bottom plate body is provided with anti-skid ribs 3, one end of the lower part is provided with connecting beam 3, and the other end is provided with support beam 2, and the upper part of the support beam is provided with a connecting female end.

[0008] The longitudinal beam is a steel trough structure.

[0009] The front bottom plate body, the middle bottom plate body and the rear bottom plate body are made of aluminum alloy profiles.

[0010] The connecting beam 1, the connecting beam 2 and the connecting beam 3 are at the same height as the supporting beam 1 and the supporting beam 2.

[0011] Beneficial effects: The utility model optimizes the structural design of the floor plate and adopts a steel-aluminum combined structure, taking into account both weight reduction and cost factors, effectively reducing the weight of the car floor; transverse anti-skid ribs are arranged on the upper part of the floor plate body to prevent goods from slipping; the floor plate body and the longitudinal beam are connected by bolts, and the joints of the floor plate body are all arranged on the upper part of the supporting beam to prevent deformation and displacement of the plug-in joints when overloaded; it is easy to install, has high production efficiency, and is conducive to modular production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the arrangement of the bottom plate body of the utility model;

[0014] Figure 3 This is a schematic diagram of the splicing of the bottom plate body of the utility model;

[0015] Figure 4 This is a schematic diagram of the connection between the bottom plate and the longitudinal beam of the utility model;

[0016] Figure 5 This is a schematic diagram of the structure of the front bottom plate of the utility model;

[0017] Figure 6 This is a schematic diagram of the structure of the bottom plate body of the utility model;

[0018] Figure 7 This is a schematic diagram of the rear bottom plate body structure of the utility model.

[0019] In the figure: 1. front bottom plate body; 2. longitudinal beam; 3. middle bottom plate body; 4. rear bottom plate body; 5. pad; 6. bolts; 7. nuts; 11. connecting beam one; 12. anti-skid rib one; 13. connecting male end; 14. connecting female end; 31. anti-skid rib two; 32. connecting beam two; 34. supporting beam one; 41. supporting beam two; 43. anti-skid rib three; 44. connecting beam three. DETAILED DESCRIPTION

[0020] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0021] like Figure 1-Figure 7 As shown, the utility model provides a light truck compartment floor structure, including a floor body, a longitudinal beam 2, a pad 5, bolts 6 and nuts 7, the floor body including a front floor body 1, a rear floor body 4 and a plurality of middle floor bodies 3; the front floor body 1, the middle floor body 3 and the rear floor body 4 are provided with anti-skid ribs, a connecting male end 13 and a connecting female end 14 on the upper part, and a connecting beam is provided on the bottom; the front floor body 1, the rear floor body 4 and the middle floor body 3 are longitudinally spliced ​​into a whole through the connecting male end 13 and the connecting female end 14, and the anti-skid ribs are arranged transversely after splicing; the connecting beam is connected to the longitudinal beam 2 by a bolt assembly, and the connecting beam contacts the upper wing surface of the longitudinal beam to play a supporting and reinforcing role.

[0022] The front bottom plate body 1 is arranged at the frontmost part of the bottom plate body, and includes a groove-shaped connecting beam 11, an anti-skid rib 12 and a connecting male end 13. The front bottom plate body 1 is provided with an anti-skid rib 12 at the upper part, a connecting beam 11 at one end of the lower part, and a connecting male end 13 at the other end.

[0023] The width of the middle bottom plate body 3 is 400 mm and it is arranged in the middle part of the bottom plate body, including an anti-slip rib 2 31, a groove-shaped connecting beam 2 32, a connecting female end 14, an inverted T-shaped supporting beam 1 34 and a connecting male end 13. The middle bottom plate body 3 is provided with an anti-slip rib 2 31 on the upper part, a supporting beam 1 34 is provided at one end of the lower part, and the connecting beam 2 32 is located in the middle part of the middle bottom plate body 3; the supporting beam 1 34 is provided with a connecting female end 14 on the upper part, and a connecting male end 13 is provided at the end away from the supporting beam 1 34.

[0024] The rear bottom plate body 4 is arranged at the rear part of the bottom plate body, and includes an inverted T-shaped support beam 2 41, a connecting female end 14, an anti-skid rib 3 43 and a groove-shaped connecting beam 3 44. The rear bottom plate body 4 is provided with an anti-skid rib 3 43 on the upper part, a connecting beam 3 44 at one end of the lower part, and a support beam 2 41 at the other end. The upper part of the support beam 41 is provided with a connecting female end 14.

[0025] The longitudinal beam 2 is a steel channel structure.

[0026] The front bottom plate body 1, the middle bottom plate body 3 and the rear bottom plate body 4 are made of aluminum alloy profiles.

[0027] The connecting beam 1 11 , the connecting beam 2 32 and the connecting beam 3 44 are at the same height as the supporting beam 1 34 and the supporting beam 2 41 .

[0028] The following steps are taken during assembly: First, place the front floor body 1, the middle floor body 3 and the rear floor body 4 on the operating platform in turn, with the connecting beams and the supporting beams facing upwards, and connect the front floor body 1 with the middle floor body 3, between each middle floor body 3, and between the middle floor body 3 and the rear floor body 4 through the connecting male end 13 and the connecting female end 14 to assemble into a complete floor body; Second, place the longitudinal beam 2 on the connecting beam and the supporting beam on the floor body; Third, after passing the bolt 6 through the through hole of the pad 5, pass it upward from the inside of the connecting beam of the front floor body 1, pass through the connecting beam wing surface and the longitudinal beam wing surface in turn, then place the pad 5 and the nut 7, and tighten the nut 7. According to the third step, tighten all the connecting beams and the longitudinal beams in turn with bolts and nuts to form a complete floor structure.

[0029] The utility model optimizes the structure of the car floor. The floor body adopts a steel-aluminum combined structure, taking into account both weight reduction and cost factors; the floor crossbeam on the traditional structure is eliminated, and the connecting beam and the supporting beam on the floor body are directly used as the floor crossbeam, which can effectively reduce the weight of the floor; transverse anti-skid ribs are arranged on the upper part of the floor body to prevent the goods from slipping; the joints of the floor body are all arranged on the upper part of the supporting beam to prevent the insertion part from deformation and displacement when overloaded; the floor body and the longitudinal beam are connected by bolts, which is easy to install, has high production efficiency, and is conducive to modular production; taking a truck with a car length of 4.15m and a car width of 2.1m as an example, the weight of the traditional floor is 245kg. After adopting this structure, the weight of the floor can be reduced by 87kg, and the reduction rate is 35.5%.

[0030] The above embodiments of the present invention are merely illustrative and not exclusive, and all modifications within the scope of the present invention or equivalent to the scope of the present invention are encompassed by the present invention.

Claims

1. A light truck compartment floor structure, characterized in that: The invention comprises a bottom plate body, a longitudinal beam (2), a pad (5), bolts (6) and nuts (7), wherein the bottom plate body comprises a front bottom plate body (1), a rear bottom plate body (4) and a plurality of middle bottom plate bodies (3); the front bottom plate body (1), the middle bottom plate body (3) and the rear bottom plate body (4) are provided with anti-skid ribs, a connecting male end (13) and a connecting female end (14) at the upper part, and a connecting beam is provided at the bottom; the front bottom plate body (1), the rear bottom plate body (4) and the middle bottom plate body (3) are longitudinally spliced ​​into a whole through the connecting male end (13) and the connecting female end, and the anti-skid ribs are arranged transversely after splicing; the connecting beam is connected to the longitudinal beam (2) through a bolt (6) assembly.

2. The light truck compartment floor structure according to claim 1, characterized in that: The front bottom plate body (1) is arranged at the frontmost part of the bottom plate body, and comprises a groove-shaped connecting beam (11), an anti-skid rib (12) and a connecting male end (13); the front bottom plate body (1) is provided with an anti-skid rib (12) at the upper part, a connecting beam (11) at one end of the lower part, and a connecting male end (13) at the other end.

3. The light truck compartment floor structure according to claim 2, characterized in that: The middle bottom plate body (3) is arranged in the middle part of the bottom plate body, and comprises two anti-skid ribs (31), two groove-shaped connecting beams (32), a connecting female end (14), an inverted T-shaped supporting beam (34) and a connecting male end (13); the middle bottom plate body (3) is provided with two anti-skid ribs (31) on the upper part, and one end of the lower part is provided with one supporting beam (34); the connecting beam (32) is located in the middle part of the middle bottom plate body (3); the supporting beam (34) is provided with a connecting female end (14) on the upper part, and a connecting male end (13) is provided at one end away from the supporting beam (34).

4. The light truck compartment floor structure according to claim 3, characterized in that: The rear bottom plate body (4) is arranged at the rear of the bottom plate body, and comprises an inverted T-shaped support beam 2 (41), a connecting female end (14), an anti-skid rib 3 (43) and a groove-shaped connecting beam 3 (44); the upper part of the rear bottom plate body (4) is provided with an anti-skid rib 3 (43), one end of the lower part is provided with a connecting beam 3 (44), and the other end is provided with a support beam 2 (41); the upper part of the support beam is provided with a connecting female end (14).

5. The light truck compartment floor structure according to claim 4, characterized in that: The longitudinal beam (2) is a steel channel-shaped structure.

6. The light truck compartment floor structure according to claim 5, characterized in that: The front bottom plate body (1), the middle bottom plate body (3) and the rear bottom plate body (4) are made of aluminum alloy profiles.

7. The light truck compartment floor structure according to claim 6, characterized in that: The connecting beam 1 (11), the connecting beam 2 (32) and the connecting beam 3 (44) are at the same height as the supporting beam 1 (34) and the supporting beam 2 (41).