Edge-cutting-free jacquard plush fabric
By weaving the stuffed plush area on both sides of the base cloth of the jacquard plush fabric, the problem of the bottom cloth of the jacquard plush fabric is solved, and the production process without cutting is achieved, which improves the strength and service life of the fabric and reduces the harm to human health.
Patent Information
- Application Number
- CN202421838389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There are exposed areas on both sides of the base cloth of existing jacquard plush fabrics, which leads to the need to cut edges to maintain aesthetics, but cut edges increase waste of raw materials and production costs, while reducing fabric quality and posing a hazard to human health.
On the first and second sides of the base cloth of the jacquard plush fabric, the fill plush area is woven with a combination of flat tissue, braided tissue and pad-free tissue. The threading method is preferably 1 through 1 and 1 empty to form a uniformly dispersed "dot matrix" structure to fill the exposed bottom area.
The use of jacquard plush fabric without cutting edges reduces raw material waste and production costs, improves the edge strength and overall structural stability of the fabric, extends the service life of the product, and avoids hair loss and harm to human health.
Smart Images

Figure CN222809672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile products, in particular to a jacquard plush fabric free of edge cutting. Background Art
[0002] With the development of society and the improvement of people's living standards, people have higher and higher requirements for home textile products. Plush products have been deeply loved by the public due to their good warmth retention, fluffy feel, low price and other characteristics. They are widely used in the field of blankets. With the development of society and electronic machinery, warp knitting jacquard machines have been widely used. People have higher requirements for the appearance of plush products and are no longer satisfied with ordinary appearance. Jacquard plush blankets came into being.
[0003] At present, jacquard plush fabrics are used to make jacquard plush blankets on the market. However, due to the weaving structure, the jacquard plush area on the jacquard plush fabric cannot fully cover the base fabric of the jacquard plush fabric. There are widespread exposed bottom areas on the sides of the base fabric of the jacquard plush fabric. Especially when the jacquard pattern is large, the exposed bottom problem of the sides of the base fabric is particularly obvious. When making jacquard plush blankets, in order to maintain the overall beauty of the jacquard plush blanket, it is usually necessary to use the trimming method to cut off the parts of the exposed bottom areas on both sides of the jacquard plush fabric. Due to the increase in the production process of trimming, a large amount of raw materials are wasted and the production cost is increased. At the same time, after the jacquard plush fabric is trimmed, the edge structure of the fabric is damaged, which in turn causes the strength of the edge of the fabric to decrease, and problems such as tearing and rupture occur, affecting the quality of the jacquard plush fabric. Moreover, during the trimming process, the jacquard plush fabric is damaged in the fabric structure, and the adhesion strength of the plush on the edge of the fabric decreases, resulting in hair loss. The fallen hair is easily inhaled into the body, thereby causing harm to the human body. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a jacquard plush fabric that does not require trimming, which is used to solve the technical problem in the prior art that due to the presence of exposed bottom areas on both sides of the base fabric of the jacquard plush fabric, a trimming method is needed to cut off the parts of the jacquard plush fabric with exposed bottom areas on both sides, resulting in a large amount of waste of raw materials, increased production costs, reduced quality of the jacquard plush fabric, and harm to the human body.
[0005] To achieve the above objectives, the present application embodiment adopts the following technical solutions:
[0006] A jacquard plush fabric without trimming, comprising a plurality of non-plush loops, a plurality of first plush loops, a plurality of first plush connecting threads, a plurality of second plush loops, a plurality of second plush connecting threads and a non-plush extension thread;
[0007] A plurality of the non-plush loops and the non-plush extension lines constitute the base fabric of the jacquard plush fabric;
[0008] A plurality of the first plush loops and a plurality of the first plush connecting threads constitute a jacquard plush area of the jacquard plush fabric, and the jacquard plush area is woven on the base fabric;
[0009] A plurality of the second plush coils and a plurality of the second plush connecting threads constitute a filling plush area of the jacquard plush fabric, and a filling plush area is woven on both the first side of the base fabric and the second side of the base fabric, and the filling plush area is used to fill the exposed bottom area of the base fabric, wherein the first side of the base fabric and the second side of the base fabric are two opposite sides of the base fabric in the width direction, and the exposed bottom area of the base fabric is an area on the base fabric that is not covered by the jacquard plush area.
[0010] In the jacquard plush fabric without trimming described in the embodiment of the present application, the base fabric is woven by combining a plurality of the non-plush coils and the non-plush extension lines with a chain weft structure and a variable weft insertion structure;
[0011] The non-plush coil and the non-plush extension line are both FDY fully drawn filament or DTY low-elastic filament;
[0012] The single-filament fineness of the non-plush coil and the non-plush extension line is 1.04 pfd to 3.13 pfd.
[0013] In the jacquard plush fabric without trimming described in the embodiment of the present application, the jacquard plush area is woven by combining a plurality of the first plush coils with a plurality of the first plush connecting wires by using a warp satin structure, a chain weave structure and a missing pad structure, wherein the proportion of the warp satin structure is 80% to 100%, and the proportion of the chain weave structure and the missing pad structure is 0% to 20%;
[0014] The first pile loop and the first pile connecting yarn are at least one of FDY fully drawn filament and DTY low elastic yarn;
[0015] The single-filament fineness of the first pile coil and the first pile connecting yarn is 0.26 pfd to 4.16 pfd.
[0016] In the jacquard plush fabric without trimming described in the embodiment of the present application, the filling plush area is woven by combining a plurality of the second plush coils and a plurality of the second plush connecting wires by using a warp plain weave, a chain weave and a missing pad weave, wherein the threading method of the filling plush area is 1 threaded and 1 empty;
[0017] The second pile loop and the second pile connecting yarn are at least one of FDY fully drawn filament and DTY low elastic yarn;
[0018] The single-filament fineness of the second pile loop and the second pile connecting yarn is 0.26 pfd to 4.16 pfd.
[0019] In the jacquard plush fabric without trimming described in an embodiment of the present application, the area of the base fabric is defined as S, and the area of the jacquard plush area is defined as M, then 80%≤((M / S)*100%)≤98% is satisfied.
[0020] In the jacquard plush fabric without trimming described in the embodiment of the present application, the plush height of the jacquard plush fabric is 0.5mm-25mm, and the surface density of the jacquard plush fabric is 200g / m 2 ~800g / m 2 .
[0021] In the jacquard plush fabric without trimming described in the embodiment of the present application, the jacquard plush area includes a plurality of parallelogram jacquard patterns arranged in N*M, wherein N and M are both natural numbers greater than 1;
[0022] All the parallelogram jacquard patterns in each row form a jacquard area, and any two adjacent jacquard areas are symmetrical about the perpendicular bisector of the center line connecting the two adjacent jacquard areas;
[0023] The spacing between any adjacent parallelogram jacquard patterns is 0.4 mm to 0.6 mm.
[0024] In the jacquard plush fabric without trimming described in the embodiment of the present application, the plush filling area is rectangular;
[0025] The transverse width of the stuffed area is defined as d, and the length of the bottom side of the parallelogram jacquard pattern is defined as D, then D / 2≤d≤D is satisfied.
[0026] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0027] 1. The embodiment of the present application effectively fills several exposed bottom areas on the first side and the second side of the base fabric of the jacquard plush fabric by weaving a filling plush area on the first side and the second side of the base fabric, so that when the jacquard plush fabric is used to make a jacquard plush blanket, there is no need to perform a trimming process on the jacquard plush fabric, which solves the technical problem in the prior art that due to the exposed bottom areas on both sides of the base fabric of the jacquard plush fabric, the exposed bottom areas on both sides of the jacquard plush fabric need to be cut off by a trimming method, resulting in a large amount of waste of raw materials, an increase in production costs, a decrease in the quality of the jacquard plush fabric, and harm to the human body.
[0028] 2. The embodiment of the present application solves the problem of the bottom of the jacquard plush fabric being exposed by arranging a filling plush area on the jacquard plush fabric. Compared with the cutting edge in the prior art, it not only does not destroy the structure of the edge of the jacquard plush fabric, but improves the strength of the edge of the jacquard plush fabric, making the structure of the entire jacquard plush fabric more stable, and making it less likely for the grey cloth of the jacquard plush fabric to be stretched and torn during the post-finishing process, resulting in damage or breakage of the fabric surface of the jacquard plush fabric. At the same time, the service life of products made of jacquard plush fabric is improved during daily use.
[0029] 3. In the embodiment of the present application, the filling plush area is woven mainly with warp plain weave, and the threading method is preferably a 1-through-1-empty configuration, so that the filling plush area can reduce the amount of yarn in the filling plush area while effectively filling the exposed bottom area, and the "edge filling points" formed by the warp plain weave of the filling plush area form a uniformly dispersed and regular "dot matrix", which makes the structure of the filling plush area more uniform, avoiding the "edge filling points" in the filling plush area on the jacquard plush fabric being too concentrated, causing the jacquard plush fabric to be too thick on both sides, thereby affecting the quality and appearance of the subsequently produced jacquard plush blanket. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for the description of the embodiments. The drawings are not intended to be drawn to scale, and for the sake of clarity, not every component will be marked in each figure. The drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:
[0031] Figure 1 It is a structural schematic diagram of jacquard plush fabric in the prior art.
[0032] Figure 2 It is a schematic diagram of the structure of an embodiment of the present application.
[0033] Figure 3 It is a schematic structural diagram of the jacquard plush area in the embodiment of the present application.
[0034] Description of reference numerals:
[0035] 10-base fabric, 11-exposed bottom area, 20-jacquard plush area, 21-recessed area, 22-parallelogram jacquard pattern, 30-filled plush area. DETAILED DESCRIPTION
[0036] At present, jacquard plush fabrics are used to make jacquard plush blankets on the market. However, in the prior art, due to the weaving structure, the jacquard plush area 20 on the jacquard plush fabric cannot fully cover the base fabric 10 of the jacquard plush fabric. There are widely exposed bottom areas 11 on the sides of the base fabric 10 of the jacquard plush fabric. Especially when the jacquard pattern is large, the problem of exposed bottom on the sides of the base fabric is particularly obvious. When making the jacquard plush blanket, in order to maintain the overall beauty of the jacquard plush blanket, it is usually necessary to use a trimming method to trim the parts of the jacquard plush fabric with the exposed bottom areas 11 on both sides according to the method. Figure 1 The jacquard plush fabric is cut at the cutting line in the process of cutting, which increases the production process of cutting edges, resulting in a large amount of waste of raw materials and an increase in production costs. At the same time, the jacquard plush fabric will cause the edge structure of the fabric to be damaged after cutting edges, which will cause the strength of the fabric edge to be reduced, and problems such as tearing and rupture will occur, affecting the quality of the jacquard plush fabric. Moreover, the jacquard plush fabric is damaged in the process of cutting edges, the adhesion strength of the plush at the edge of the jacquard plush fabric is reduced, and hair falling occurs. The fallen hair is easily absorbed into the body, thereby causing harm to the human body.
[0037] In view of this, the embodiment of the present application provides a jacquard plush fabric that does not require trimming. The idea is to weave a filling plush area on the first side and the second side of the base fabric, thereby effectively filling several exposed bottom areas on the first side and the second side of the base fabric, so that when the jacquard plush fabric is used to make a jacquard plush blanket, there is no need to perform a trimming process on the jacquard plush fabric, which solves the technical problem in the prior art that due to the exposed bottom areas on both sides of the base fabric of the jacquard plush fabric, the trimming method needs to be used to cut off the parts of the jacquard plush fabric with the exposed bottom areas on both sides, resulting in a large amount of waste of raw materials, increased production costs, reduced quality of the jacquard plush fabric, and harm to the human body.
[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0039] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0042] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0043] The present application embodiment provides a jacquard plush fabric without trimming, such as Figure 2 and Figure 3 A jacquard plush fabric without trimming comprises a plurality of non-plush loops, a plurality of first plush loops, a plurality of first plush connecting threads, a plurality of second plush loops, a plurality of second plush connecting threads and a non-plush extension thread.
[0044] A plurality of the non-plush loops and the non-plush extension lines constitute the base fabric 10 of the jacquard plush fabric.
[0045] Specifically, the base fabric 10 is woven by combining a plurality of the non-plush coils and the non-plush extension lines with a chain-knitted structure and a variable weft insertion structure. The non-plush coils and the non-plush extension lines are all FDY fully drawn filaments or DTY low-elastic yarns. The single-filament fineness of the non-plush coils and the non-plush extension lines is 1.04pfd to 3.13pfd. Preferably, the non-plush coils and the non-plush extension lines are 50 to 100D / 36 to 72F semi-bright polyester FDY fully drawn filaments or flat semi-bright polyester DTY low-elastic yarns. More specifically, in the present embodiment, the non-plush coils and the non-plush extension lines are all 75D / 36F semi-bright polyester FDY fully drawn filaments.
[0046] A plurality of the first plush loops and a plurality of the first plush connecting threads constitute a jacquard plush area 20 of the jacquard plush fabric, and the jacquard plush area 20 is woven on the base fabric 10 .
[0047] Specifically, the jacquard plush area 20 is woven by combining a plurality of the first plush coils and a plurality of the first plush connecting yarns with a warp satin structure, a chain-knit structure and a missing pad structure, wherein the proportion of the warp satin structure is 80% to 100%, the proportion of the chain-knit structure and the missing pad structure is 0% to 20%, the first plush coils and the first plush connecting yarns are at least one of FDY fully drawn filaments and DTY low-elastic yarns, the single-filament fineness of the first plush coils and the first plush connecting yarns is 0.26pfd to 4.16pfd, and preferably, the first plush coils and the first plush connecting yarns are woven by combining a plurality of the first plush coils and .... The first plush connecting yarn can be at least one of semi-bright polyester FDY fully drawn filament of 75-150D / 36-288F and flat semi-bright polyester DTY low-elastic yarn. More specifically, in the present embodiment, the first plush coil and the first plush connecting yarn are both flat semi-bright polyester DTY low-elastic yarn of 150D / 288F. The area of the base fabric 10 is defined as S, and the area of the jacquard plush area 20 is defined as M. Then 80%≤((M / S)*100%)≤98% is satisfied, that is, the jacquard coverage of the jacquard plush area 20 on the base fabric 10 is 80%-98%.
[0048] Among them, due to the weaving structure, there are several recessed areas 21 on the first side and the second side of the jacquard plush area 20, which are recessed toward the center line of the jacquard plush fabric. The first side and the second side of the jacquard plush area 20 are the opposite sides of the jacquard plush area 20 in the door width direction. When the first plush coil and the first plush connecting yarn are a combination of semi-bright polyester FDY fully drawn filament and flat semi-bright polyester DTY low-elastic yarn, the specific ratio of the two yarns is determined by product requirements. The center line of the jacquard plush fabric is a line perpendicular to the door width direction and bisects the jacquard plush fabric. The first plush connecting yarn forms plush. The first plush coil is woven on the base fabric 10 to fix the plush. The plush height of the jacquard plush fabric is 0.5mm-25mm, and the surface density of the jacquard plush fabric is 200g / m 2 ~800g / m 2 .
[0049] A plurality of the second plush coils and a plurality of the second plush connecting threads constitute a filling plush area 30 of the jacquard plush fabric. A filling plush area 30 is woven on the first side of the base fabric 10 and the second side of the base fabric 10. The filling plush area 30 is used to fill the exposed bottom area 11 of the base fabric 10. The first side of the base fabric 10 and the second side of the base fabric 10 are two opposite sides of the base fabric 10 in the width direction. The exposed bottom area 11 of the base fabric 10 is the area on the base fabric 10 that is not covered by the jacquard plush area 20.
[0050] Specifically, the filling plush area 30 is woven by a plurality of the second plush coils and a plurality of the second plush connecting wires by combining warp plain tissue, chain stitch tissue and pad-less tissue, and the warp plain tissue is the main tissue. The second plush coils and the second plush connecting wires are at least one of FDY fully drawn filaments and DTY low-elastic yarns. The single yarn fineness of the second plush coils and the second plush connecting wires is 0.26pfd~4.16pfd. Preferably, the second plush coils and the second plush connecting wires can be at least one of 75~150D / 36~288F semi-bright polyester FDY fully drawn filaments and flat semi-bright polyester DTY low-elastic yarns. More specifically, in the present embodiment, the second plush coils and the second plush connecting wires are 150D / 288F flat semi-bright polyester DTY low-elastic yarns.
[0051] The first side and the second side of the base fabric 10 correspond to the first side and the second side of the jacquard plush area 20 respectively, that is, the first side of the jacquard plush area 20 is located on the first side of the base fabric 10, and the second side of the jacquard plush area 20 is located on the second side of the base fabric 10. Since there are a plurality of recessed areas 21 on the first side and the second side of the jacquard plush area 20, when the jacquard plush area 20 is woven on the base fabric 10, the plurality of recessed areas 21 of the jacquard plush area 20 do not cover the base fabric 10, so there are a plurality of exposed bottom areas 11 on the first side and the second side of the base fabric 10. When the second plush loop and the second plush connecting yarn are a combination of semi-bright polyester FDY fully drawn filament and flat semi-bright polyester DTY low-elastic yarn, the specific ratio of the two yarns is determined by product requirements. Since there are a plurality of recessed areas 21 in the jacquard plush area 20, there are a plurality of protruding areas correspondingly. The two filling plush areas 30 The filling plush area 30 is woven on the first side and the second side of the base fabric 10 respectively. When filling the exposed bottom area 11, the filling plush area 30 will overlap and overlap with several of the protruding areas. Therefore, by setting the filling plush area 30 to be woven mainly with warp plain tissue, and the threading method is configured as 1 thread and 1 empty, compared with the full threading filling method, the embodiment of the present application can reduce the yarn usage of the filling plush area 30 as much as possible when effectively filling the exposed bottom area 11, and the "filling points" formed by the warp plain tissue of the filling plush area 30 form a uniformly dispersed and regular "dot matrix", so that the structure of the filling plush area 30 is more uniform, avoiding the "filling points" at the overlapping place of the filling plush area 30 and the protruding area being too concentrated, causing the edges of the two sides of the jacquard plush fabric to be too thick, thereby affecting the quality and appearance of the jacquard plush blanket produced subsequently, the second plush connecting wire forms the filling plush, and the second plush coil is woven on the base fabric 10 to fix the filling plush.
[0052] In some embodiments, the jacquard plush area 20 includes a plurality of parallelogram jacquard patterns 22 arranged in N*M, wherein N and M are both natural numbers greater than 1, and all of the parallelogram jacquard patterns 22 in each row form a jacquard area, and any two adjacent jacquard areas are symmetrical about the perpendicular bisector of the center line connecting the two adjacent jacquard areas, and the spacing between any adjacent parallelogram jacquard patterns is 0.4 mm to 0.6 mm.
[0053] Among them, the two complementary internal angles of the parallelogram jacquard pattern 22 are 30° to 60° and 150° to 120° respectively, and the side of the parallelogram jacquard pattern 22 parallel to the door width direction is defined as the base, the base length of the parallelogram jacquard pattern 22 is 4cm to 6cm, and the hypotenuse is 3cm to 7cm. When the base and hypotenuse of the parallelogram jacquard pattern 22 are equal, it is a diamond jacquard pattern. A single parallelogram jacquard pattern 22 is woven using part of the warp satin structure, and a single parallelogram jacquard pattern 22 is connected with other parallelogram jacquard patterns 22 using a chain weave structure and a missing pad structure. The number of threads of a single parallelogram jacquard pattern 22 is 35 to 52. The number of the first plush coils formed by each thread in the parallelogram jacquard pattern 22 is 30 to 40, and the transverse width of the filled plush area 30 is defined as d. When the length of the bottom side of the parallelogram jacquard pattern 22 is D, D / 2≤d≤D is satisfied. The transverse width of the filled plush area 30 is specifically the length of the wide side of the filled plush area 30 parallel to the door width direction. It should be noted that the filled plush area 30 described in the present application is not only applicable to jacquard plush fabrics in which the jacquard plush area 20 is composed of a plurality of parallelogram jacquard patterns arranged in N×M, but also applicable to jacquard plush fabrics in which the jacquard plush area 20 is a rectangular pattern, a wavy edge pattern, a large brogue pattern, and a checkerboard pattern, and has strong versatility.
[0054] In summary, the embodiment of the present application provides a jacquard plush fabric that does not require trimming. By weaving a filling plush area on the first side and the second side of the base fabric, several exposed bottom areas on the first side and the second side of the base fabric are effectively filled, so that when the jacquard plush fabric is used to make a jacquard plush blanket, there is no need to perform a trimming process on the jacquard plush fabric, which solves the technical problem in the prior art that due to the exposed bottom areas on both sides of the base fabric of the jacquard plush fabric, the trimming method needs to be used to trim the parts of the jacquard plush fabric with the exposed bottom areas on both sides, resulting in a large amount of waste of raw materials, increased production costs, reduced quality of the jacquard plush fabric, and harm to the human body; at the same time, by arranging a filling plush area on the jacquard plush fabric to solve the exposed bottom problem of the jacquard plush fabric, compared with the trimming in the prior art, not only does it not destroy the structure of the edge of the jacquard plush fabric, but it improves the jacquard plush. The strength of the fabric edge makes the structure of the entire jacquard plush fabric more stable, and the jacquard plush fabric grey cloth is not prone to stretching and tearing during the finishing process, resulting in damage and breakage of the jacquard plush fabric surface. At the same time, the products made of the jacquard plush fabric have a longer service life in daily use; by setting the filling plush area to be woven mainly with warp plain structure, and the threading method is preferably a 1-through-1-empty configuration, the filling plush area can reduce the amount of yarn in the filling plush area when effectively filling the exposed bottom area, and the "filling points" formed by the warp plain structure of the filling plush area form a uniformly dispersed and regular "lattice", making the structure of the filling plush area more uniform, avoiding the "filling points" in the filling plush area on the jacquard plush fabric being too concentrated, causing the two sides of the jacquard plush fabric to be too thick, thereby affecting the quality and appearance of the subsequently produced jacquard plush blanket.
[0055] The above is a detailed introduction to a jacquard plush fabric without trimming provided in the embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A jacquard plush fabric without trimming, characterized in that: It includes a plurality of non-plush coils, a plurality of first plush coils, a plurality of first plush connecting wires, a plurality of second plush coils, a plurality of second plush connecting wires and a non-plush extension wire; A plurality of the non-plush loops and the non-plush extension lines constitute the base fabric of the jacquard plush fabric; A plurality of the first plush loops and a plurality of the first plush connecting threads constitute a jacquard plush area of the jacquard plush fabric, and the jacquard plush area is woven on the base fabric; A plurality of the second plush coils and a plurality of the second plush connecting threads constitute a filling plush area of the jacquard plush fabric, and a filling plush area is woven on both the first side of the base fabric and the second side of the base fabric, and the filling plush area is used to fill the exposed bottom area of the base fabric, wherein the first side of the base fabric and the second side of the base fabric are two opposite sides of the base fabric in the width direction, and the exposed bottom area of the base fabric is an area on the base fabric that is not covered by the jacquard plush area.
2. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: The base fabric is woven by combining a plurality of the non-plush coils and the non-plush extension lines with a chain weft structure and a variable weft insertion structure; The non-plush coil and the non-plush extension line are both FDY fully drawn filament or DTY low-elastic filament; The single-filament fineness of the non-plush coil and the non-plush extension line is 1.04 pfd to 3.13 pfd.
3. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: The jacquard plush area is woven by combining a plurality of the first plush loops and a plurality of the first plush connecting threads with a warp satin structure, a chain weave structure and a missing pad structure, wherein the warp satin structure accounts for 80% to 100%, and the chain weave structure and the missing pad structure account for 0% to 20%; The first pile loop and the first pile connecting yarn are at least one of FDY fully drawn filament and DTY low elastic yarn; The single-filament fineness of the first pile coil and the first pile connecting yarn is 0.26 pfd to 4.16 pfd.
4. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: The stuffed plush area is woven by combining a plurality of the second plush coils and a plurality of the second plush connecting wires by using a warp plain weave, a chain weave and a missing pad weave, wherein the threading method of the stuffed plush area is 1 threaded and 1 empty; The second pile loop and the second pile connecting yarn are at least one of FDY fully drawn filament and DTY low elastic yarn; The single-filament fineness of the second pile loop and the second pile connecting yarn is 0.26 pfd to 4.16 pfd.
5. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: Define the area of the base fabric as S, and the area of the jacquard plush area as M, then 80%≤((M / S)*100%)≤98%.
6. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: The plush height of the jacquard plush fabric is 0.5 mm to 25 mm, and the surface density of the jacquard plush fabric is 200 g / m 2 ~800g / m 2 .
7. The jacquard plush fabric without trimming as claimed in claim 1, characterized in that: The jacquard plush area includes a plurality of parallelogram jacquard patterns arranged in N*M, wherein N and M are both natural numbers greater than 1; All the parallelogram jacquard patterns in each row form a jacquard area, and any two adjacent jacquard areas are symmetrical about the perpendicular bisector of the center line connecting the two adjacent jacquard areas; The spacing between any adjacent parallelogram jacquard patterns is 0.4 mm to 0.6 mm.
8. The jacquard plush fabric without trimming as claimed in claim 7, characterized in that: The stuffed plush area is rectangular; The transverse width of the stuffed area is defined as d, and the length of the bottom side of the parallelogram jacquard pattern is defined as D, then D / 2≤d≤D is satisfied.
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