Textile equipment with safety monitoring function

By introducing safety monitoring devices and dust removal systems into textile equipment, the problems of low automation degree, large safety hazards and working environment pollution are solved, and the effect of improving work efficiency and safety and improving the working environment is achieved.

CN222809674UActive Publication Date: 2025-04-29梅州市泓达纺织有限公司
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Patent Information

Application Number
CN202421379392.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-29
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing textile equipment has low automation and complicated operation steps, resulting in low quality of clothing and low efficiency. The equipment will produce a lot of cotton and dust during work, posing a threat to the health of the operators and lacks safety protection, so the operators are easily injured.

Method used

A textile equipment with safety monitoring devices is designed, including textile tables, textile covers, monitoring components, blowers and filter components. The monitoring component monitors the working area in real time through infrared monitors and alarm lights to prevent foreign objects from entering; the blower and filter components are used to reduce dust and batter, and improve the safety and cleanliness of the working environment.

Benefits of technology

It effectively prevents safety accidents during textile equipment operation, reduces the harm of dust and cotton wool to operators, improves work efficiency and clothing quality, and enhances the safety protection measures of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of safety monitoring, and discloses a textile device with safety monitoring, which comprises a textile table and a textile cover arranged on the textile table, a monitoring component is arranged on the textile table, an air blower is arranged on one side of the textile cover, a filter component is arranged on the opposite side of the air blower, and the filter component is arranged on the other side of the textile cover. A protective door automatic adjusting assembly is embedded in the textile cover; before novel spinning is started, the motor control box can start the servo motor to drive the transparent protection plate to slide in the sliding groove to close the observation opening, safety accidents caused by the fact that a worker stretches hands into the machine by mistake when the machine runs are prevented, when the transparent protection plate is closed, the infrared monitor on one side of the transparent protection plate monitors one side of the observation opening in real time, and if an object blocks infrared rays, the observation opening can be monitored in real time. If yes, an alarm lamp is triggered to give an alarm, movement of the transparent protection plate and working of the machine are stopped, and the transparent protection plate can be prevented from clamping arms of workers and hurting operators due to textile needles when closed; the filter plate is taken out from the slot, so that the cleaning convenience is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of safety monitoring, in particular to a textile device with safety monitoring function. Background Art

[0002] Textile machinery refers to the various mechanical equipment needed to process natural fibers or chemical fibers into textiles. Although the machinery for producing chemical fibers includes a variety of chemical machinery, it is now considered an extension of textile machinery and belongs to the broad category of textile machinery. The processes required to process different fibers such as cotton, linen, silk, and wool into textiles are not the same, and some are completely different, so the machines required are also of various types. However, the structure and function of textile equipment on the market today are relatively simple, and the degree of automation is not high. When processing materials, the operation steps are relatively cumbersome. Not only is the quality of the clothes produced not high, but the efficiency is also relatively low. In addition, textile equipment will produce a lot of cotton wool and dust during textile operations, which will cause great harm to the environment of the textile workshop and directly affect the health of production personnel. In addition, the existing textile equipment does not have any safety protection, and operators are prone to self-injury when operating textile equipment.

[0003] According to a textile equipment with safety monitoring provided by patent application No. CN202020016822.X, the textile equipment includes a textile equipment main body, a supporting foot is provided under the textile equipment main body, a workbench is provided above the textile equipment main body, a protective cover is provided above the textile equipment main body, the workbench is located in the protective cover, a transmission device is provided on the right side of the workbench, a number of textile needles are provided on the workbench, a shuttle needle is provided above the textile needle, the top of the shuttle needle is fixedly connected to the inner wall of the top of the protective cover, the bottom end of the textile needle is fixedly connected to the workbench, and a safety monitoring device is provided at the front end of the protective cover. Compared with the prior art, the positive effect of the utility model is that the utility model can prevent foreign objects from accidentally entering the textile equipment during operation and causing damage to the human body by setting a safety monitoring device, and a dust removal device is also provided to minimize the damage of dust to the operator's body.

[0004] There are still some shortcomings in this patent application. The collection box and filter of this patent cannot be disassembled, resulting in the filter being unable to be cleaned. Long-term dust deposition will cause the filter to be blocked. In addition, the monitoring device of this equipment is located next to the main body of the textile equipment. The cotton wool produced may block infrared rays and cause the equipment to stop urgently, affecting work efficiency. Therefore, a textile equipment with safety monitoring is needed to solve this problem. Utility Model Content

[0005] The utility model aims to provide a textile device with safety monitoring, aiming to solve the problems raised in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A textile equipment with safety monitoring comprises a textile table and a textile cover arranged on the textile table, wherein the textile table is provided with a monitoring component, a blower is provided on one side of the textile cover, a filter component is provided on the opposite side of the blower, and the textile cover is embedded with a protective door automatic adjustment component.

[0008] Preferably, the textile table is provided with a wire entry hole, a knitting hole is provided on one side of the wire entry hole, a textile needle is provided above the knitting hole, the textile needle is installed on a textile cover, and the textile cover is provided with an observation port.

[0009] Preferably, the monitoring component comprises a monitoring board, a plurality of infrared monitors are arranged on the monitoring board, an alarm light is arranged on one side of the monitoring board, and the textile cover is provided with a slide groove, and the slide groove is engaged with a transparent protective plate.

[0010] Preferably, a motor control box is provided on the textile cover, the motor control box is connected to a servo motor, a motor gear is installed on the servo motor, the motor gear engages with saw teeth, and the saw teeth are provided on one side of the transparent protective plate.

[0011] Preferably, an air outlet is provided on one side of the blower, the air outlet is provided on the inner side of the textile cover, the textile cover is provided with a slot, the slot is engaged with a filter plate, and an air outlet is provided on one side of the slot.

[0012] Preferably, the filter plate comprises a filter port, a fitting opening is provided on one side of the filter port, a filter net is provided on the filter port, a storage plate is provided on one side of the filter net, the storage plate is provided with an air leakage port, and the storage plate is arranged in the fitting opening.

[0013] Beneficial effects: Before the new type of weaving starts, the motor control box will start the servo motor to drive the transparent protective plate to slide in the slide groove to close the observation port to prevent workers from accidentally reaching into the machine when the machine is running and causing safety accidents. When the transparent protective plate is closed, the infrared monitor on one side of it will monitor the side of the observation port in real time. If there is an object blocking the infrared rays, the alarm light will be triggered to alarm and stop the movement of the transparent protective plate and the machine from working. This design can prevent the transparent protective plate from pinching the worker's arm when closing and the weaving target from causing harm to the operator; the new type is equipped with a blower to blow the dust and cotton wool generated during the production process to the air outlet. The filter plate at the air outlet will filter and collect the dust and cotton wool. When the debris accumulates for a period of time, the machine is stopped to remove the filter plate from the slot, and the storage plate is slid out of the fitting mouth, which greatly improves the convenience of cleaning and enhances the filtering function of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a structural schematic diagram of the textile table of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the automatic adjustment component of the protective door of the utility model;

[0018] Figure 4 This is a schematic diagram of the blower structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0020] Legend:

[0021] 1. Textile table; 2. Textile cover; 3. Monitoring component; 4. Blower; 5. Filter component; 6. Automatic adjustment component of protective door; 11. Wire inlet hole; 12. Knitting hole; 13. Textile needle; 21. Observation port; 31. Monitoring board; 32. Infrared monitor; 33. Alarm light; 22. Slide; 23. Transparent protective plate; 61. Motor control box; 62. Servo motor; 63. Motor gear; 64. Sawtooth; 23. Transparent protective plate; 41. Blower port; 24. Slot; 25. Filter plate; 26. Air outlet; 51. Filter port; 52. Fitting port; 53. Filter net; 54. Storage plate; 541. Leakage port. DETAILED DESCRIPTION

[0022] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:

[0023] Example 1

[0024] See also Figures 1 to 3Embodiment 1 is described, a textile equipment with safety monitoring, including a textile table 1 and a textile cover 2 arranged on the textile table 1, the textile table 1 is provided with a monitoring component 3, the textile cover 2 is embedded with a protective door automatic adjustment component 6, the textile table 1 is provided with a wire entry hole 11, a knitting hole 12 is provided on one side of the wire entry hole 11, a textile needle 13 is provided above the knitting hole 12, the textile needle 13 is installed on the textile cover 2, the textile cover 2 is provided with an observation port 21, the monitoring component 3 includes a monitoring board 31, a plurality of infrared monitors 32 are provided on the monitoring board 31, an alarm light 33 is provided on one side of the monitoring board 31, the textile cover 2 is provided with a slide 22, the slide 22 is embedded with a transparent protective plate 23, the textile cover 2 is provided with a motor control box 61, the motor control box 61 is connected to a servo motor 62, a motor gear 63 is installed on the servo motor 62, the motor gear 63 is embedded with a sawtooth 64, and the sawtooth 64 is provided on one side of the transparent protective plate 23.

[0025] In this embodiment, the wire entry hole 11 can transmit the textile thread, and the textile needle 13 passes through the knitting hole 12 to operate the textile thread for weaving. Before weaving starts, the motor control box 61 will start the servo motor 62 to drive the motor gear 63 to rotate, and the motor gear 63 drives the sawtooth 64 engaged with it to move, thereby driving the transparent protective plate 23 to slide in the slide groove 22 to close the observation port, thereby preventing workers from accidentally reaching into the machine when the machine is running and causing safety accidents; when the transparent protective plate 23 is closed, the infrared monitor 32 on one side of it monitors one side of the observation port in real time. If there is an object blocking the infrared rays, the alarm light will be triggered to alarm and stop the movement of the transparent protective plate 23 and the machine from working. This design can prevent the transparent protective plate 23 from pinching the worker's arm when closing and the textile needle from causing harm to the operator.

[0026] Example 2

[0027] See also Figure 4 to Figure 5 Embodiment 2 is described. This embodiment further describes Embodiment 1. A blower 4 is provided on one side of the textile cover 2. A filter assembly 5 is provided on the opposite side of the blower 4. A blow port 41 is provided on one side of the blower 4. The blow port 41 is provided on the inner side of the textile cover 2. The textile cover 2 is provided with a slot 24. The slot 24 is engaged with a filter plate 25. An air outlet 26 is provided on one side of the slot 24. The filter plate 25 includes a filter port 51. An engaging port 52 is provided on one side of the filter port 51. A filter net 53 is provided on the filter port 51. A storage plate 54 is provided on one side of the filter net 53. The storage plate 54 is provided with an air leakage port 541. The storage plate 54 is provided in the engaging port 52.

[0028] In this embodiment, the blower 4 can use the air outlet 41 to accelerate the air flow inside the textile cover 2, and blow the dust and lint generated in the production process to the air outlet 26. The filter plate 25 at the air outlet 26 will filter and collect the dust and lint. During filtering, debris enters the filter plate 25 from the air leakage port 541 along with the air flow, and the filter net 53 filters the air. When debris accumulates for a period of time, the machine is stopped to remove the filter plate 25 from the slot 24, and the storage plate 54 is slid out of the fitting port 52, which greatly improves the convenience of cleaning and strengthens the filtering function of the filter plate 25.

[0029] In specific applications, the textile thread is first passed through the thread entry hole 11, and the textile needle 13 is passed through the knitting hole 12 to operate the textile thread for weaving. Before weaving starts, the motor control box 61 will start the servo motor 62 to drive the motor gear 63 to rotate, and the motor gear 63 drives the sawtooth 64 engaged therewith to move, thereby driving the transparent protective plate 23 to slide in the slide groove 22 to close the observation port to prevent workers from accidentally reaching into the machine when the machine is running and causing safety accidents. When the transparent protective plate 23 is closed, the infrared monitor 32 on one side of it monitors one side of the observation port in real time. If there is an object blocking the infrared rays, the alarm light will be triggered to alarm and stop the movement of the transparent protective plate 23 and the machine from working. This design can prevent the transparent protective plate 23 from being clamped when closed. To prevent injuries to workers' arms and textile operators, when the device is working, the blower 4 is started to use the air outlet 41 to accelerate the air flow inside the textile cover 2, and the dust and cotton wool generated in the production process are blown to the air outlet 26. The filter plate 25 at the air outlet 26 will filter and collect the dust and cotton wool. During filtering, debris enters the filter plate 25 from the air leakage port 541 with the air flow, and the filter net 53 filters the air. When debris accumulates for a period of time, the machine is stopped to remove the filter plate 25 from the slot 24, and the storage plate 54 is slid out of the fitting port 52, which greatly improves the convenience of cleaning and strengthens the filtering function of the filter plate 25. Workers can observe the textile situation inside the textile cover 2 in real time through the transparent protective plate 23.

[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A textile equipment with safety monitoring, comprising a textile table (1) and a textile cover (2) arranged on the textile table (1), characterized in that: The textile table (1) is provided with a monitoring component (3), a blower (4) is provided on one side of the textile cover (2), a filter component (5) is provided on the opposite side of the blower (4), and the textile cover (2) is embedded with a protective door automatic adjustment component (6).

2. A textile equipment with safety monitoring according to claim 1, characterized in that: The textile table (1) is provided with a wire entry hole (11), a knitting hole (12) is provided on one side of the wire entry hole (11), a textile needle (13) is provided above the knitting hole (12), the textile needle (13) is mounted on a textile cover (2), and the textile cover (2) is provided with an observation port (21).

3. A textile equipment with safety monitoring according to claim 1, characterized in that: The monitoring assembly (3) comprises a monitoring board (31), a plurality of infrared monitors (32) are arranged on the monitoring board (31), an alarm light (33) is arranged on one side of the monitoring board (31), and the textile cover (2) is provided with a slide groove (22), and the slide groove (22) is engaged with a transparent protective plate (23).

4. A textile equipment with safety monitoring according to claim 3, characterized in that The textile cover (2) is provided with a motor control box (61), the motor control box (61) is connected to a servo motor (62), a motor gear (63) is installed on the servo motor (62), the motor gear (63) is engaged with a sawtooth (64), and the sawtooth (64) is provided on one side of the transparent protective plate (23).

5. A textile equipment with safety monitoring according to claim 1, characterized in that: The blower (4) is provided with an air outlet (41) on one side, and the air outlet (41) is arranged on the inner side of the textile cover (2). The textile cover (2) is provided with a slot (24), and the slot (24) is engaged with a filter plate (25). An air outlet (26) is provided on one side of the slot (24).

6. A textile equipment with safety monitoring according to claim 5, characterized in that: The filter plate (25) comprises a filter port (51), a fitting port (52) is provided on one side of the filter port (51), a filter net (53) is provided on the filter port (51), a storage plate (54) is provided on one side of the filter net (53), the storage plate (54) is provided with an air leakage port (541), and the storage plate (54) is arranged in the fitting port (52).

Citation Information

Patent Citations

  • Textile equipment with safety monitoring function

    CN212018790U