High-toughness antiskid WPC floor
By adopting a three-layer structural design of wear-resistant layer, rebound layer and substrate layer, combined with the reinforcement measures of reinforcement grooves and paper reinforcement wires, as well as the quick installation design of the buckle and lock, the WPC floor is solved in terms of structural stability and anti-slip performance, and the effect of high toughness, anti-slip and convenient installation is achieved.
Patent Information
- Application Number
- CN202421119428.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing WPC floors have shortcomings in structural stability and anti-slip performance, and are prone to deformation, damage and slipperyness in daily use, resulting in inconvenience in walking and safety hazards.
The floor body is designed with a three-layer structure, which is closely fitted by a wear-resistant layer, a rebound layer and a substrate layer. The substrate layer is set on the bottom plate, and the rebound layer and a wear-resistant layer are on the top of it respectively. Reinforcement grooves and paper reinforcement wires are added to enhance structural strength, and a buckle and lock are provided on the floor frame to achieve rapid installation.
It improves the toughness and impact resistance of the floor, enhances anti-slip performance, ensures walking safety, reduces foot impact, provides a comfortable walking experience, simplifies the installation process, and the wear-resistant layer is stain-resistant and easy to clean.
Smart Images

Figure CN222810365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flooring, in particular to a high-toughness anti-skid WPC floor. Background Art
[0002] WPC floor is a new type of composite material that has been booming in recent years at home and abroad. It refers to the use of polyethylene, polypropylene and polyvinyl chloride to replace the usual resin adhesive, mixed with more than 50% of wood powder, rice husks, straw and other waste plant fibers to form new wood materials, and then produced through plastic processing techniques such as extrusion, molding, injection molding, etc., to produce boards or profiles. It is mainly used in building materials, furniture, logistics packaging and other industries. The board formed by mixing plastic and wood powder in a certain proportion and then hot extruding is called extruded wood-plastic composite board.
[0003] Although the existing WPC floor combines some advantages of wood and plastic, it still exposes several significant defects in practical applications. First, in terms of structural stability, WPC floor is not ideal. When subjected to external forces such as daily trampling and furniture placement, the floor is prone to deformation or damage. This is mainly because the degree of bonding of wood-plastic composite materials is limited during the production process, resulting in insufficient toughness and strength of the floor. After long-term use, the floor surface is more prone to wear and aging such as scratches and dents; secondly, the anti-slip performance of WPC floor needs to be improved, especially in humid environments, such as kitchens and bathrooms in home spaces with high humidity, the floor surface is prone to become slippery, which not only brings inconvenience to people's walking, but also poses potential safety hazards. Utility Model Content
[0004] The utility model aims to provide a high-toughness anti-skid WPC floor to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-toughness anti-skid WPC floor comprises a floor frame and a floor body, wherein the floor body is fixedly installed inside the floor frame, a bottom plate is arranged at the bottom of the floor frame, a buckle is fixedly installed at one end of the floor frame, and a lock buckle is fixedly installed at the other end, the floor body is composed of a wear-resistant layer, a rebound layer and a substrate layer that are closely fitted together, the substrate layer is arranged on the bottom plate inside the floor frame, a rebound layer is fixed on the top of the substrate layer, and a wear-resistant layer is fixed on the top of the rebound layer.
[0007] Preferably, the top of the base material layer is provided with reinforcement grooves which are equidistantly distributed in a zigzag shape, a zigzag reinforcement wire is installed inside the reinforcement groove, and the bottom of the base material layer is provided with a plurality of strip-shaped protrusions.
[0008] Preferably, a buckle cavity is provided at the center of the lock, a limiting block is provided at the lock port, a connecting block adapted to the buckle cavity is provided at the buckle port, and a limiting groove adapted to the limiting block is provided at the lower end of the buckle.
[0009] Preferably, bolts are provided on both sides of the floor frame, fixing holes are provided on both sides of the wear-resistant layer, and the bolts are fixedly connected to the floor frame and the wear-resistant layer through the fixing holes.
[0010] Preferably, the thickness of the substrate layer is 2-5 times that of the wear-resistant layer or the resilience layer.
[0011] Preferably, the surface of the wear-resistant layer is sprayed with an anti-slip coating, such as epoxy resin, chlorinated rubber or alkyd resin.
[0012] Preferably, the circular reinforcement wire is made of glass fiber wire, carbon fiber wire, plastic wire or metal wire.
[0013] Preferably, the filling material of the resilience layer is foamed plastic.
[0014] Preferably, a plurality of grooves are provided on the surface of the bottom plate, and the shapes of the grooves are adapted to the strip-shaped protrusions.
[0015] Compared with the prior art, the technical effects and advantages of the utility model are:
[0016] The interior of the utility model is tightly fitted with three layers: wear-resistant, rebound and base material, which give the floor high toughness and impact resistance. It can withstand heavy objects and frequent trampling, and maintain long-term beauty and practicality. The surface wear-resistant layer has been specially treated with excellent anti-slip performance and can adapt to various environments to ensure walking safety. The rebound layer reduces the impact on the feet and provides a comfortable walking experience. It is particularly suitable for places where people stand or walk for a long time. The floor can be quickly installed through a simple buckle and lock design, and the wear-resistant layer is stain-resistant and easy to clean, making maintenance more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is an exploded view of the utility model;
[0019] Figure 3 This is a schematic diagram of the reinforcement groove and reinforcement wire of the utility model;
[0020] Figure 4 This is the front view of the buckle head and lock buckle of the utility model.
[0021] In the figure: 1. floor frame; 2. floor body; 3. bottom plate; 4. buckle; 5. lock; 6. wear-resistant layer; 7. rebound layer; 8. base material layer; 9. reinforcement groove; 10. circular reinforcement wire; 11. buckle cavity; 12. limit block; 13. connecting block; 14. limit groove; 15. bolt; 16. fixing hole; 17. strip protrusion; 18. groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 4 , the utility model provides a technical solution:
[0024] A high-toughness anti-skid WPC floor, comprising a floor frame 1 and a floor body 2, wherein the floor body 2 is fixedly installed inside the floor frame 1, and a bottom plate 3 is arranged at the bottom of the floor frame 1, the bottom plate 3 increases the overall strength of the floor, and also provides isolation between the floor and the ground, which is helpful to prevent moisture and prevent the floor from deformation, a buckle 4 is fixedly installed at one end of the floor frame 1, and a lock buckle 5 is fixedly installed at the other end, so that the floor can be conveniently spliced and installed, and the connection strength and stability between the floors are also improved, the floor body 2 is composed of a wear-resistant layer 6, a rebound layer 7 and a substrate layer 8 that are tightly fitted, the substrate layer 8 is arranged on the bottom plate 3 in the floor frame 1, the top of the substrate layer 8 is fixed with a rebound layer 7, and the top of the rebound layer 7 is fixed with a wear-resistant layer 6, and the design of this three-layer structure makes the floor have excellent wear resistance, resilience and durability.
[0025] Specifically, the top of the substrate layer 8 is provided with reinforcement grooves 9 which are equidistantly distributed in a zigzag shape, and a zigzag reinforcement wire 10 is installed inside the reinforcement groove 9. The zigzag reinforcement wire 10 is made of glass fiber wire, carbon fiber wire, plastic wire or metal wire. The reinforcement wire 10 is embedded in the reinforcement groove 9 in a zigzag manner according to the shape and layout of the groove, forming a grid-like support structure, so that the floor has a strong bearing capacity in different directions, and the local strength and rigidity of the floor are increased. The thickness of the substrate layer 8 is 2-5 times that of the wear-resistant layer 6 or the rebound layer 7. A plurality of strip-shaped protrusions 17 are arranged at the bottom of the substrate layer 8, and a plurality of grooves 18 are arranged on the surface of the bottom plate 3. The shape of the grooves 18 is adapted to the strip-shaped protrusions 17. The cooperation between the strip-shaped protrusions 17 and the grooves 18 ensures the stable positioning and fixation of the substrate layer 8 on the bottom plate 3 to prevent movement or sliding, thereby improving the stability of the overall structure. This design enhances the connection strength by increasing the contact area, so that the structure can withstand greater external forces and improves durability.
[0026] Specifically, a buckle cavity 11 is provided at the center of the lock buckle 5, a limiting block 12 is provided at the end of the lock buckle 5, a connecting block 13 adapted to the buckle cavity 11 is provided at the end of the buckle 4, and a limiting groove 14 adapted to the limiting block 12 is provided at the lower end of the buckle 4. When two adjacent floors are installed, the buckle 4 of one floor will be aligned with the lock buckle 5 of the other floor, and the connecting block 13 of the buckle 4 will be inserted into the buckle cavity 11 of the lock buckle 5 to achieve preliminary docking. As the two floors approach, the limiting groove 14 at the lower end of the buckle 4 will meet the limiting block 12 at the end of the lock buckle 5, and the limiting block 12 will slide into the limiting groove 14 to complete the locking between the floors, thereby achieving a quick, simple and stable connection between the floors.
[0027] Specifically, bolts 15 are provided on both sides of the floor frame 2, and fixing holes 16 are provided on both sides of the wear-resistant layer 6. The bolts 15 fix the floor frame 1 and the wear-resistant layer 6 through the fixing holes 16. Bolts 15 are pre-provided on both sides of the floor frame 1. These bolts can be pre-installed on the floor frame or can be detachable. Fixing holes 16 are also correspondingly provided on both sides of the wear-resistant layer 6. The positions and sizes of these fixing holes 16 match the bolts 15 to ensure that the bolts 15 can smoothly pass through the fixing holes 16. The bolts 15 are aligned with the fixing holes 16 on the wear-resistant layer 6, and the bolts 15 are passed through the fixing holes 16 by rotating the bolts 15 or other fastening means to tightly combine the floor body 2 and the floor frame 1.
[0028] Specifically, the surface of the wear-resistant layer 6 is sprayed with an anti-slip coating, such as epoxy resin, chlorinated rubber or alkyd resin, which can significantly improve the anti-slip performance, wear resistance and durability of the floor, while improving the appearance and texture, enhancing environmental protection, and facilitating cleaning and maintenance.
[0029] Specifically, the filling material of the resilience layer 7 is foamed plastic, which has excellent resilience, provides a comfortable foot feel, and is light in weight, which can reduce the overall weight of the floor and improve the thermal insulation effect of the floor to a certain extent.
[0030] The working principle of this embodiment is as follows: the floor body 2 is composed of a wear-resistant layer 6, a rebound layer 7 and a substrate layer 8 that are tightly fitted together. The substrate layer 8 provides a stable support for the floor. A circular reinforcement groove 9 is provided on the top, and a circular reinforcement wire 10 is provided in the reinforcement groove 9, which enhances the structural strength and makes the floor more durable. The cooperation of a number of strip-shaped protrusions 17 provided at the bottom of the substrate layer 8 and the grooves 18 at the bottom plate 3 ensures the positioning and fixation of the substrate layer 8 on the bottom plate 3, and increases the contact area between the substrate layer 8 and the bottom plate 3, thereby improving the connection strength between the two. The rebound layer 7 reduces the impact of walking or heavy objects and increases comfort. The wear-resistant layer 6 can prevent daily wear and scratches, and the surface is sprayed with anti-slip paint to ensure anti-slip in wet or dry environments. The floor frame 1 is provided with a buckle 4 and a lock 5 to achieve quick connection and fixation, ensuring that the floor is firm and not easy to fall off. Bolts 15 are provided on both sides of the floor frame 1, and the wear-resistant layer 6 is provided with fixing holes 16. The floor frame 1 is closely connected with the floor body 2, so that the overall design has high toughness, anti-slip and easy installation.
[0031] The remaining parts not described in this utility model are existing or known technologies.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-toughness anti-slip WPC floor, characterized in that: The invention comprises: a floor frame (1) and a floor body (2); the floor body (2) is fixedly installed inside the floor frame (1); a bottom plate (3) is arranged at the bottom of the floor frame (1); a buckle (4) is fixedly installed at one end of the floor frame (1); and a lock buckle (5) is fixedly installed at the other end; the floor body (2) is composed of a wear-resistant layer (6), a rebound layer (7) and a base material layer (8) which are tightly fitted together; the base material layer (8) is arranged on the bottom plate (3) inside the floor frame (1); the rebound layer (7) is fixed on the top of the base material layer (8); and the wear-resistant layer (6) is fixed on the top of the rebound layer (7).
2. A high-toughness anti-slip WPC floor according to claim 1, characterized in that: The top of the base material layer (8) is provided with reinforcement grooves (9) which are distributed in a zigzag shape at equal distances, and a zigzag reinforcement wire (10) is installed inside the reinforcement groove (9). The bottom of the base material layer (8) is provided with a plurality of strip-shaped protrusions (17).
3. The high-toughness anti-slip WPC floor according to claim 1, characterized in that: The lock buckle (5) is provided with a buckle cavity (11) at its center, a limit block (12) is provided at the end of the lock buckle (5), a connecting block (13) adapted to the buckle cavity (11) is provided at the end of the buckle (4), and a limit groove (14) adapted to the limit block (12) is provided at the lower end of the buckle (4).
4. The high-toughness anti-slip WPC floor according to claim 1, characterized in that: Bolts (15) are provided on both sides of the floor frame (1), fixing holes (16) are provided on both sides of the wear-resistant layer (6), and the bolts (15) are fixedly connected to the floor frame (1) and the wear-resistant layer (6) through the fixing holes (16).
5. The high-toughness anti-slip WPC floor according to claim 1, characterized in that: The thickness of the substrate layer (8) is 2 to 5 times that of the wear-resistant layer (6) or the resilience layer (7).
6. The high-toughness anti-slip WPC floor according to claim 1, characterized in that: The surface of the wear-resistant layer (6) is sprayed with anti-slip paint.
7. The high-toughness anti-slip WPC floor according to claim 2, characterized in that: The material of the circular reinforcing wire (10) is glass fiber wire, carbon fiber wire, plastic wire or metal wire.
8. The high-toughness anti-skid WPC floor according to claim 2, characterized in that: The surface of the bottom plate (3) is provided with a plurality of grooves (18), and the shape of the grooves (18) is adapted to the strip-shaped protrusions (17).