Flow regulating valve for multi-path ore pulp distributor

By designing a flow regulating valve in a multi-channel slurry distributor, using the combination of valve stem, valve plate and Z-shaped operating handle, the problems of complex operation and high maintenance in the prior art are solved, and fast and accurate flow regulation and low-cost equipment maintenance are achieved.

CN222811296UActive Publication Date: 2025-04-29TANGSHAN BORUN COAL PREPARATION EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421695110.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-29
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

When adjusting the flow of the discharge pipe, the existing multi-channel slurry distributors are complicated to operate, unable to open and close the valve quickly, and have high maintenance costs.

Method used

A flow regulating valve for a multi-channel slurry distributor is designed. By setting a horizontal valve stem and valve plate on the inner cylinder, combining a Z-shaped operating handle and a limit ring, the discharge port can be quickly opened and closed, and the gap between the valve plate and the discharge port is adjusted through the dial and limit hole to adjust the flow rate.

Benefits of technology

It realizes simple operation and quick opening and closing of valves, accurately displays valve opening, and reduces later equipment maintenance and operation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mineral separation and separation, in particular to a flow regulating valve for a multi-path ore pulp distributor, which is characterized in that each discharge port on an inner barrel is correspondingly provided with a flow regulating valve, each flow regulating valve comprises a horizontally arranged valve rod, the side wall of an upper barrel is provided with a movable hole for the valve rod to pass through, the valve rod is inserted into the upper barrel along the movable hole, and the valve rod is inserted into the lower barrel along the movable hole. The end, located on the inner side of the upper cylinder, of the valve rod is connected with a valve plate, and the end, located on the outer side of the upper cylinder, is connected with an operation handle. When the operation handle is rotated, the valve rod moves horizontally, and then the valve plate is driven to move horizontally, so that the discharging port is in an opened or closed state. The discharge port can be quickly opened or closed by rotating the operating handle, and the gap between the valve plate and the discharge port can be adjusted by rotating the operating handle to different angles, so that the discharge flow of the distributor is adjusted; the structure is simple, and the later maintenance and operation cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of ore dressing and separation, in particular to a flow regulating valve for a multi-channel ore pulp distributor. Background Art

[0002] Multi-channel slurry distributor is also called ore dressing distributor or ore dressing distributor. Multi-channel slurry distributor is suitable for distributing slurry to raw ore, concentrate, tailings, etc. Multi-channel slurry distributor distributes slurry to several equipment or structures running simultaneously in the same process. Whether the slurry distribution is uniform has a certain impact on the operation stability of subsequent equipment and process flow.

[0003] The existing multi-channel slurry distributor generally includes a feed barrel, an upper barrel, a distribution section and a separator bottom plate; the distribution section is composed of an inner barrel, a middle partition and an outer barrel, the inner barrel is provided with N discharge ports at annular intervals, and the separator bottom plate is provided with N discharge pipes corresponding to the N discharge ports; the lower end of the feed barrel is connected to the inner barrel, the upper barrel is arranged on the outer side of the upper part of the inner barrel, and the outer barrel is arranged on the outer side of the lower part of the inner barrel and the upper edge is connected to the upper barrel.

[0004] There are three schemes for adjusting the flow of the discharge pipe of the existing multi-channel slurry distributor. Scheme 1: the rubber plugging and sealing method requires the operator to stand on a higher platform and insert the rubber plug into the lower discharge pipe from the top of the distributor; the disadvantage of scheme 1 is that if there is material accumulation near the bottom pipe opening, the discharge pipe cannot be completely closed; at the same time, this method cannot solve the problem of uneven material distribution caused by unstable incoming materials; scheme 2: adjusting the flow and opening and closing the branch by installing a gate valve at the bottom of the discharge pipe; the disadvantage of scheme 2 is that various manual valves on the market are opened and closed by screws, which requires the operator to frequently operate the valve handwheel, and cannot realize fast opening and closing of the valve, and cannot accurately display the opening size of the valve; scheme 3: installing pneumatic, hydraulic, and electric valves at the bottom of the discharge pipe to realize the function of adjusting the flow and opening and closing the branch; although scheme 3 can realize fast opening and closing of the valve and accurately display the opening size of the valve, it involves the problems of high difficulty, high cost, spare parts maintenance, and high operating cost of valve installation. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a flow regulating valve for a multi-way slurry distributor which is simple to operate, can quickly open and close the valve, accurately displays the valve opening size, and has low subsequent equipment maintenance and operating costs.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] A flow regulating valve for a multi-way slurry distributor, wherein each discharge port on an inner cylinder is correspondingly provided with a flow regulating valve, each flow regulating valve comprises a horizontally arranged valve stem, a movable hole for the valve stem to pass through is arranged on the side wall of the upper cylinder, the valve stem is inserted into the upper cylinder along the movable hole, one end of the valve stem located on the inner side of the upper cylinder is connected to a valve plate, and one end of the valve stem located on the outer side of the upper cylinder is connected to an operating handle; when the operating handle is rotated, the valve stem moves horizontally, thereby driving the valve plate to move horizontally, so that the discharge port is in an open or closed state.

[0008] Compared with the prior art, the utility model adopting the above technical solution has the following outstanding features:

[0009] The utility model can quickly open or close the discharge port by rotating the operating handle, and the gap between the valve plate and the discharge port can be adjusted by rotating the operating handle to different angles, thereby adjusting the discharge flow of the distributor; the structure is simple, and the subsequent maintenance and operation costs are low.

[0010] As a preferred embodiment, a further technical solution of the utility model is:

[0011] Preferably, a fixed seat is provided on the lower side of the valve stem along the length of the valve stem, the fixed seat is fixedly connected to the upper cylinder, a limiting ring is provided on the fixed seat, the valve stem passes through the limiting ring and is limited by the limiting ring; the operating handle is in a Z-shaped structure, including a first horizontal part, a second horizontal part and a vertical part, a connecting rod is hinged on the vertical part, and the other end of the connecting rod is hinged to the valve stem; a connecting ear is also provided on the fixed seat, and the end of the first horizontal part is hinged on the connecting ear; the valve plate is tightly combined with the inner cylinder, and after the discharge port is closed, the hinge points of the valve stem and the connecting rod, the hinge points of the operating handle and the connecting rod, and the hinge points of the operating handle and the connecting ear are located on the same straight line, the valve plate cannot open autonomously, and can reliably cut off this feeding path.

[0012] Preferably, a fixed seat is also provided with a dial on one end of the outer side of the upper cylinder, a first limit hole is provided on the operating handle, and a plurality of second limit holes are provided on the dial at intervals along the arc trajectory of the movement of the first limit hole when the operating handle is rotated; a pin is passed through the first limit hole and any second limit hole to fix the position of the valve plate, thereby fixing the gap between the discharge port and the valve plate, thereby realizing the quantification of the size of the gap between the discharge port and the valve plate.

[0013] Preferably, a sealing ring is provided on the movable hole, and the valve stem is connected to the upper cylinder body in a sliding and sealing manner through the sealing ring, thereby preventing the slurry from leaking from the movable hole.

[0014] Preferably, limit nuts are provided on both sides of the valve plate, and the limit nuts are threadedly connected to the valve stem; this facilitates adjusting the position of the valve plate on the valve stem, and further adjusting the degree of compression of the valve plate.

[0015] Preferably, a wear-resistant rubber is provided on one side of the valve plate close to the discharge port to ensure wear resistance and sealing after compression. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a multi-channel slurry distributor equipped with a flow regulating valve in an embodiment of the utility model;

[0017] Figure 2 It is a side view structural schematic diagram of a multi-channel slurry distributor equipped with a flow regulating valve in an embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the flow regulating valve and the multi-way slurry distributor in the embodiment of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the flow control valve in the open state in the embodiment of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the flow control valve in the closed state in the embodiment of the utility model.

[0021] Explanation of the accompanying drawings: 1. Feeding barrel; 2. Upper cylinder; 3. Outer cylinder; 4. Inner cylinder; 401. Discharge port; 402. Connecting plate; 5. Discharge pipe; 6. Middle partition; 7. Fixed seat; 8. Flow regulating valve; 801. Valve stem; 802. Valve plate; 803. Connecting rod; 804. Operating handle; 8041. First limiting hole; 805. Dial; 8051. Second limiting hole; 9. Limiting ring; 10. Connecting ear; 11. Limiting nut; 12. Sealing ring. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with specific embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0023] The multi-channel slurry distributor in the prior art generally comprises a feed barrel 1, an upper barrel 2, a material distribution section and a separator bottom plate; the material distribution section is composed of an inner barrel 4, a middle partition 6 and an outer barrel 3, and N discharge ports 401 are arranged at annular intervals on the inner barrel 4, and N discharge pipes 5 are arranged on the separator bottom plate corresponding to the N discharge ports 401; the lower end of the feed barrel 1 is connected to the inner barrel 4, the upper barrel 2 is arranged on the outer side of the upper part of the inner barrel 4, and a plurality of connecting plates 402 are arranged at annular intervals on the inner barrel 4, and the inner barrel 4 is provided with a plurality of connecting plates 402. It is connected to the upper edge of the upper cylinder 2 through several connecting plates 402; the outer cylinder 3 is arranged on the outer side of the lower part of the inner cylinder 4 and the upper edge is connected to the upper cylinder 2, and a plurality of intermediate partitions 6 are arranged on the upper edge of the outer cylinder 3. The outer cylinder 3 is connected to the inner cylinder 4 through the intermediate partitions 6, and the intermediate partitions 6 are located between the discharge port 401 and the discharge port 401; the slurry enters from the upper end of the feed cylinder 1, is discharged through the N discharge ports 401 of the inner cylinder 4, and then enters the next process through the discharge port 401 corresponding to the lower side of the discharge port 401.

[0024] like Figures 1 to 5 As shown, this embodiment provides a flow regulating valve suitable for use in a multi-channel slurry distributor in the prior art. Specifically, a flow regulating valve 8 is provided corresponding to each discharge port 401 on the inner cylinder 4, and each flow regulating valve 8 includes a horizontally arranged valve stem 801. A movable hole for the valve stem 801 to pass through is provided on the side wall of the upper cylinder 2. The valve stem 801 is inserted into the upper cylinder 2 along the movable hole. The valve stem 801 is connected to a valve plate 802 at one end located on the inner side of the upper cylinder 2, and is connected to an operating handle 804 at one end located on the outer side of the upper cylinder 2. When the operating handle 804 is rotated, the valve stem 801 moves horizontally, thereby driving the valve plate 802 to move horizontally, so that the discharge port 401 is in an open or closed state. The valve plate 802 is larger than the discharge port 401, and the valve plate 802 is an arc plate, and the arc is adapted to the inner cylinder 4. The valve stem 801 is arranged radially along the inner cylinder 4, and when the operating handle 804 is rotated, the valve stem 801 can move radially along the inner cylinder 4. In order to prevent the slurry from leaking out of the movable hole, a sealing ring 12 is provided inside the movable hole, and the valve stem 801 is connected to the upper cylinder 2 in a sliding and sealing manner through the sealing ring 12 .

[0025] like Figure 4 As shown, a fixing seat 7 is provided on the lower side of the valve stem 801 along the length of the valve stem 801, the fixing seat 7 is fixedly connected to the upper cylinder 2, a limiting ring 9 is provided on the fixing seat 7, the valve stem 801 passes through the limiting ring 9 and is limited by the limiting ring 9; the operating handle 804 is in a Z-shaped structure, including a first horizontal portion, a second horizontal portion and a vertical portion connecting the first horizontal portion and the second horizontal portion, a connecting rod 803 is hinged on the vertical portion, and the other end of the connecting rod 803 is hinged to the valve stem 801; a connecting ear 10 is also provided on the fixing seat 7, and the end of the first horizontal portion is hinged on the connecting ear 10; wherein, two connecting rods 803 are provided, which are respectively located on the left and right sides of the end of the valve stem 801 and the left and right sides of the vertical portion, and are hinged to the valve stem 801 and the vertical portion through a pin shaft.

[0026] like Figure 4 At this time, the first horizontal portion is located at the upper side, the second horizontal portion is located at the lower side, the valve plate 802 is away from the inner cylinder 4, and the gap between the discharge port 401 and the valve plate 802 is the largest, that is, the material flow rate flowing out of the discharge port 401 is the largest at this time; when the second horizontal portion is rotated upward by the hand, the operating handle 804 will push the valve stem 801 through the connecting rod 803, and gradually reduce the gap, and correspondingly, the material flow rate flowing out of the discharge port 401 will gradually decrease until the valve plate 802 is tightly combined with the inner cylinder 4, as shown in FIG. Figure 5At this time, the first horizontal part rotates to the lower side, and the second horizontal part rotates to the upper side. The three nodes (the hinge point of the valve stem 801 and the connecting rod 803, the hinge point of the operating handle 804 and the connecting rod 803, and the hinge point of the operating handle 804 and the connecting ear 10) are located on the same straight line, and the position of the operating handle 804 is self-locking. At this time, the valve plate 802 cannot open autonomously, and this feeding path can be reliably cut off.

[0027] A dial 805 is also provided on one end of the fixed seat 7 located on the outer side of the upper cylinder 2. The dial 805 is a fan-shaped structure. A first limit hole 8041 is provided on the operating handle 804. A plurality of second limit holes 8051 are arranged at intervals on the dial 805 along the arc trajectory of the movement of the first limit hole 8041 when the operating handle 804 is rotated. After the operating handle 804 is rotated to adjust the material flow rate out of the discharge port 401 to an appropriate flow rate, a pin is used to penetrate the first limit hole 8041 and the corresponding second limit hole 8051 at this time, so as to fix the rotation angle of the operating handle 804, and then fix the position of the valve plate 802, so as to fix the gap between the discharge port 401 and the valve plate 802, thereby realizing the quantification of the size of the gap between the discharge port 401 and the valve plate 802.

[0028] Limiting nuts 11 are provided on both sides of the valve plate 802, and the limiting nuts 11 are threadedly connected to the valve stem 801; by adjusting the limiting nuts 11, the position of the valve plate 802 on the valve stem 801 can be adjusted, and then the operating handle 804 can be adjusted to rotate to the position as shown in FIG. Figure 5 After the valve plate 802 is in the position shown, it exerts a pressing force on the inner cylinder 4.

[0029] In order to further increase the wear resistance of the valve plate 802 and ensure the sealing performance at the discharge port 401 after the valve plate 802 is pressed tightly against the side wall of the inner cylinder 4, wear-resistant rubber is provided on the side of the valve plate 802 close to the discharge port 401.

[0030] The above description is only the preferred embodiment of the present invention, and does not limit the scope of rights of the present invention. All equivalent changes made using the contents of the present invention specification and its drawings are included in the scope of rights of the present invention.

Claims

1. A flow control valve for a multi-channel slurry distributor, wherein each discharge port (401) on an inner cylinder (4) is provided with a flow control valve (8), characterized in that: Each flow regulating valve (8) comprises a valve stem (801) arranged horizontally, a movable hole for the valve stem (801) to pass through is arranged on the side wall of the upper cylinder (2), the valve stem (801) is inserted into the upper cylinder (2) along the movable hole, one end of the valve stem (801) located on the inner side of the upper cylinder (2) is connected to a valve plate (802), and one end of the valve stem (801) located on the outer side of the upper cylinder (2) is connected to an operating handle (804); when the operating handle (804) is rotated, the valve stem (801) moves horizontally, thereby driving the valve plate (802) to move horizontally, so that the discharge port (401) is in an open or closed state.

2. The flow regulating valve for a multi-way slurry distributor according to claim 1, characterized in that: A fixing seat (7) is provided on the lower side of the valve stem (801) along the length of the valve stem (801), the fixing seat (7) is fixedly connected to the upper cylinder (2), a limiting ring (9) is provided on the fixing seat (7), the valve stem (801) passes through the limiting ring (9) and is limited by the limiting ring (9); the operating handle (804) is in a Z-shaped structure, comprising a first horizontal portion, a second horizontal portion and a vertical portion, a connecting rod (803) is hinged on the vertical portion, and the other end of the connecting rod (803) is hinged to the valve stem (801); a connecting ear (10) is also provided on the fixing seat (7), and the end of the first horizontal portion is hinged on the connecting ear (10).

3. The flow regulating valve for a multi-channel slurry distributor according to claim 2, characterized in that: A scale plate (805) is also provided on one end of the fixed seat (7) located outside the upper cylinder (2), a first limit hole (8041) is provided on the operating handle (804), and a plurality of second limit holes (8051) are provided on the scale plate (805) at intervals along an arc trajectory along which the first limit hole (8041) moves when the operating handle (804) is rotated.

4. The flow regulating valve for a multi-way slurry distributor according to claim 1, characterized in that: A sealing ring (12) is provided on the movable hole, and the valve stem (801) and the upper cylinder (2) are connected in a sliding and sealing manner via the sealing ring (12).

5. The flow regulating valve for a multi-way slurry distributor according to claim 1, characterized in that: A wear-resistant rubber is provided on one side of the valve plate (802) close to the discharge port (401).

6. The flow regulating valve for a multi-channel slurry distributor according to claim 1, characterized in that: Limiting nuts (11) are provided on both sides of the valve plate (802), and the limiting nuts (11) are threadedly connected to the valve stem (801).