Cooling device capable of improving iron sample crack phenomenon
By designing a cooling device including an air-cooling chamber and a coolant channel, using low-temperature gas and cold water for purge cooling and continuous cooling, the problems of slow iron cooling and iron-like cracks are solved, and production efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202420887054.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-26
Smart Images

Figure CN222812008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron and steel metallurgy, in particular to a cooling device capable of improving the crack phenomenon of an iron sample. Background Art
[0002] The existing Chinese patent application CN209841440U discloses an automatic molten iron sampling device. This patent cannot cool down the molten iron after sampling it during use, so that the molten iron cools down slowly and cannot be sent for inspection in time, which affects the efficiency of molten iron inspection. It has limitations in use and cannot meet the use requirements.
[0003] Although the molten iron in the desulfurization station is currently cooled after sampling, the cooling method is usually to cool the high-temperature iron sample directly in water. In addition, since the iron sample is thin and the carbon content of the molten iron is high, many cracks are generated on the surface during the strong cooling process, and the iron sample is often broken during the cooling process, resulting in the need for re-sampling, which greatly reduces production efficiency and increases the labor intensity of the staff and the sampling cost. Utility Model Content
[0004] The utility model provides a cooling device capable of improving the crack phenomenon of iron samples, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A cooling device capable of improving cracking of an iron sample comprises a cooling box, the inner cavity of the cooling box being provided with an air cooling chamber and a cooling liquid channel surrounding the outer side of the air cooling chamber, and one end of the cooling box being connected with an air inlet pipe for conveying low-temperature gas, the outer wall of the cooling box being connected with an injection tube, a water inlet pipe and a water outlet pipe, the water inlet pipe and the water outlet pipe being respectively provided at the two ends of the cooling box, and the water inlet pipe and the water outlet pipe being respectively communicated with the inner cavity of the cooling liquid channel, the injection tube being located between the water inlet pipe and the water outlet pipe, and the injection tube being communicated with the inner cavity of the air cooling chamber, and a discharge assembly for placing an iron sample and placing the iron sample into the inner cavity of the air cooling chamber being provided above the injection tube.
[0007] Preferably, the discharge assembly includes a support frame, a cylinder mounted on the support frame, an L-shaped frame connected to the output end of the cylinder, and a sample placing plate connected to one end of the L-shaped frame, and the sample placing plate is arranged above the sample feeding tube.
[0008] Preferably, a first solenoid valve is installed on the air inlet pipe, and a second solenoid valve is installed on the water inlet pipe.
[0009] Preferably, a lifting opening is formed through the surface of the support frame, a slider is provided in the lifting opening, one end of the L-shaped frame is connected to one side of the slider, and the output end of the cylinder is connected to the slider.
[0010] Preferably, guide rails connected to the support frame are respectively arranged on both sides of the lifting opening, and the sliding block is slidably connected to the guide rails.
[0011] Preferably, the outer wall of the cooling box is provided with two fixed supports, and the tops of the two fixed supports are respectively connected with movable fasteners, and the bottoms of the two fixed supports are simultaneously connected with a connecting seat.
[0012] Preferably, mounting holes are respectively provided at the four corners of the connecting seat.
[0013] Preferably, one end of the air inlet pipe, the water inlet pipe and the water outlet pipe is respectively provided with a threaded section.
[0014] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0015] In the utility model, when the cylinder contracts, the L-shaped frame and the sample placing plate can be driven to descend, so that the high-temperature iron sample on the sample placing plate can enter the air cooling chamber, and then the first solenoid valve is opened, so that nitrogen can enter the air cooling chamber to purge and cool the high-temperature iron sample. At the same time, the cold water source is used through the water inlet pipe and the water outlet pipe to realize continuous cooling of the cooling box, meet the environment for cooling the iron sample, avoid directly putting the high-temperature iron sample into the water, cause the surface cracks, and cause the problem of breakage, so as to improve the production efficiency, and at the same time, cooperate with the discharge component to reduce the labor intensity of the staff, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the cooling box of the utility model;
[0019] Figure 4 It is a schematic diagram of the overall top view structure of the utility model.
[0020] In the figure: 1. Cooling box; 2. Air cooling chamber; 3. Coolant channel; 4. Air inlet pipe; 5. Sample inlet pipe; 6. Water inlet pipe; 7. Water outlet pipe; 8. Support frame; 9. Cylinder; 10. L-shaped frame; 11. Sample placement plate; 12. First solenoid valve; 13. Second solenoid valve; 14. Lifting port; 15. Slider; 16. Guide rail; 17. Fixed support; 18. Moving fastener; 19. Connecting seat; 20. Mounting hole. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example
[0023] like Figure 1-4 As shown, the utility model provides a cooling device that can improve the crack phenomenon of iron samples, including a cooling box 1, the inner cavity of the cooling box 1 is provided with an air cooling chamber 2 and a coolant channel 3 surrounding the outside of the air cooling chamber 2, and one end of the cooling box 1 is connected with an air inlet pipe 4 for conveying low-temperature gas, the outer wall of the cooling box 1 is connected with a sample injection tube 5, a water inlet pipe 6 and a water outlet pipe 7, the water inlet pipe 6 and the water outlet pipe 7 are respectively arranged at both ends of the cooling box 1, and the water inlet pipe 6 and the water outlet pipe 7 are respectively communicated with the inner cavity of the coolant channel 3, the sample injection tube 5 is located between the water inlet pipe 6 and the water outlet pipe 7, and the sample injection tube 5 is communicated with the inner cavity of the air cooling chamber 2, and a discharge component for placing the iron sample and placing the iron sample into the inner cavity of the air cooling chamber 2 is arranged above the sample injection tube 5.
[0024] In this embodiment, the discharge assembly includes a support frame 8, a cylinder 9 installed on the support frame 8, an L-shaped frame 10 connected to the output end of the cylinder 9, and a sample placing plate 11 connected to one end of the L-shaped frame 10. The sample placing plate 11 is arranged above the sample feeding tube 5. A lifting port 14 is opened through the surface of the support frame 8, and a slider 15 is arranged in the lifting port 14. One end of the L-shaped frame 10 is connected to one side of the slider 15, and the output end of the cylinder 9 is connected to the slider 15.
[0025] Specifically, the cylinder 9 drives the slider 15 and the L-shaped frame 10 to rise and fall, so that after the iron sample is placed on the sample plate 11, the sample plate 11 can enter the air cooling chamber 2 to cool the high-temperature iron sample, and then it is convenient to take out the iron sample after cooling, which is convenient for the staff to clamp the cooled iron sample for subsequent processing, and the support frame 8 is fixedly installed on the connecting seat 19 to ensure the stability of the cylinder 9 and the lifting and lowering stability of the L-shaped frame 10 and the sample plate 11.
[0026] More specifically, guide rails 16 connected to the support frame 8 are respectively provided on both sides of the lifting port 14, and the slider 15 is slidably connected to the guide rails 16. Through the design of the guide rails 16, the slider 15 can ensure its stability when it is lifted and lowered, thereby ensuring the stability of the L-shaped frame 10 and the sample placement plate 11, and a gap is left between the sample placement plate 11 and the inner wall of the sample injection tube 5, and the gap is conducive to the discharge of nitrogen.
[0027] In this embodiment, a first solenoid valve 12 is installed on the air intake pipe 4, and a second solenoid valve 13 is installed on the water inlet pipe 6. Specifically, when the device is in use, the air intake pipe 4 can be externally connected to the delivery pipe of an existing nitrogen production equipment outside, and the flow rate of nitrogen is controlled by the first solenoid valve 12, while the water inlet pipe 6 is externally connected to the delivery pipe of an existing water pump to ensure that cold water enters the coolant channel 3 through the water inlet pipe 6 and is then discharged through the water outlet pipe 7, thereby achieving the effect of cooling the cooling box 1.
[0028] In this embodiment, two fixed supports 17 are provided on the outer wall of the cooling box 1, and the tops of the two fixed supports 17 are respectively connected with movable fasteners 18, and the bottoms of the two fixed supports 17 are simultaneously connected with a connecting seat 19, and the four corners of the connecting seat 19 are respectively provided with mounting holes 20.
[0029] Specifically, by connecting the fixed support 17 and the movable fastener 18 to each other, the cooling box 1 can ensure a certain stability, and then through the mounting hole 20 on the connecting seat 19, the connecting seat 19 can be installed in a designated position as required, so that the device can ensure stability when in use.
[0030] In this embodiment, one end of the air inlet pipe 4, the water inlet pipe 6 and the water outlet pipe 7 are respectively provided with a threaded section. Specifically, the threaded section on the air inlet pipe 4 is used to connect the delivery pipe of the existing nitrogen production equipment, and the threaded sections of the water inlet pipe 6 and the water outlet pipe 7 can be used to connect the existing water circulation refrigeration equipment outside, thereby ensuring that the water source can be reused repeatedly and effectively saving resources.
[0031] The working principle and use process of the utility model are as follows: when in use, the second solenoid valve 13 on the water inlet pipe 6 is in a normally open state, ensuring that the cold water source passes through the coolant channel 3 and then is discharged through the water outlet pipe 7, which is beneficial to the continuous cooling of the cooling box 1. Therefore, the staff will take a sample from the molten iron through the molten iron sampler, and put it on the sample plate 11 through the clamp when the sample forms an iron sample, and then use the cylinder 9 to work, so that when the cylinder 9 contracts, it can drive the L-shaped frame 10 and the sample plate 11 to descend through the slider 15, thereby prompting the high-temperature iron sample on the sample plate 11 to enter the air cooling chamber 2, and then pass through the first solenoid valve 12 is opened, so that the nitrogen delivered by the external nitrogen production equipment can enter the air cooling chamber 2, thereby purging and cooling the high-temperature iron sample. During this period, the air flow is discharged outward through the sampling tube 5. When the iron sample is cooled, the cylinder 9 can be extended and retracted, so that the L-shaped frame 10 can drive the sample plate 11 and the iron sample to rise, which is convenient for the staff to clamp the cooled iron sample for subsequent processing. Therefore, the iron sample does not need to be directly placed in water during the cooling process, which avoids the problem of cracks and breakage on the surface of the iron sample caused by strong cooling. At the same time, it also avoids the problem of subsequent surface moisture treatment of the iron sample after water cooling, thereby simplifying the process.
[0032] In the present utility model, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The term "and / or" used in this article includes any and all combinations of one or more related listed items. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0033] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed on" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0034] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A cooling device capable of improving the iron sample crack phenomenon, characterized in that: The invention comprises a cooling box (1), wherein the inner cavity of the cooling box (1) is provided with an air cooling chamber (2) and a cooling liquid channel (3) surrounding the outer side of the air cooling chamber (2), and one end of the cooling box (1) is connected with an air inlet pipe (4) for conveying low-temperature gas, and the outer wall of the cooling box (1) is connected with an injection pipe (5), a water inlet pipe (6) and a water outlet pipe (7), wherein the water inlet pipe (6) and the water outlet pipe (7) are respectively provided at two ends of the cooling box (1), and the water inlet pipe (6) and the water outlet pipe (7) are respectively communicated with the inner cavity of the cooling liquid channel (3), the injection pipe (5) is located between the water inlet pipe (6) and the water outlet pipe (7), and the injection pipe (5) is communicated with the inner cavity of the air cooling chamber (2), and a discharge assembly for placing an iron sample and placing the iron sample into the inner cavity of the air cooling chamber (2) is provided above the injection pipe (5).
2. A cooling device capable of improving the iron sample crack phenomenon according to claim 1, characterized in that: The material discharging assembly comprises a support frame (8), a cylinder (9) mounted on the support frame (8), an L-shaped frame (10) connected to the output end of the cylinder (9), and a sample placing plate (11) connected to one end of the L-shaped frame (10), wherein the sample placing plate (11) is arranged above the sample feeding tube (5).
3. A cooling device capable of improving the iron sample crack phenomenon according to claim 1, characterized in that: A first solenoid valve (12) is installed on the air inlet pipe (4), and a second solenoid valve (13) is installed on the water inlet pipe (6).
4. A cooling device capable of improving the iron sample crack phenomenon according to claim 2, characterized in that: A lifting opening (14) is provided through the surface of the support frame (8), a sliding block (15) is provided in the lifting opening (14), one end of the L-shaped frame (10) is connected to one side of the sliding block (15), and the output end of the cylinder (9) is connected to the sliding block (15).
5. A cooling device capable of improving the iron sample crack phenomenon according to claim 4, characterized in that: Guide rails (16) connected to the support frame (8) are respectively arranged on both sides of the lifting opening (14), and the sliding block (15) is slidably connected to the guide rails (16).
6. A cooling device capable of improving the iron sample crack phenomenon according to claim 1, characterized in that: The outer wall of the cooling box (1) is provided with two fixed support members (17), and the tops of the two fixed support members (17) are respectively connected to movable fasteners (18), and the bottoms of the two fixed support members (17) are simultaneously connected to a connecting seat (19).
7. A cooling device capable of improving the iron sample crack phenomenon according to claim 6, characterized in that: The four corners of the connecting seat (19) are respectively provided with mounting holes (20).
8. A cooling device capable of improving the iron sample crack phenomenon according to claim 1, characterized in that: One end of the air inlet pipe (4), the water inlet pipe (6) and the water outlet pipe (7) is respectively provided with a threaded section.
Citation Information
Patent Citations
Automatic molten iron sampling device
CN209841440U