High-purity metal processing zone melting trolley
By using a combination of a cooler fan and a cooling fan in the high-purity metal processing zone melting car and combined with the design of the transmission component, the problem that the cooling system of the existing zone melting car cannot effectively cool down, achieving rapid and uniform cooling of quartz tubes and energy savings.
Patent Information
- Application Number
- CN202421741443.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The cooling system of the existing area melting car is located at the lower end of the quartz tube and cannot effectively cool down.
A high-purity metal processing zone melting car is designed, using a combination of a cooler fan and four cooling fans to transmit the air conditioner to the installation bucket through the conveying hose, and the cooling fan and installation bucket are driven to move the cooling fan and the installation bucket through the transmission assembly to achieve uniform cooling of the quartz tube.
It realizes rapid cooling and cooling of quartz tubes, simple operation, good uniform cooling effect, and saves energy.
Smart Images

Figure CN222812184U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of high-purity metal processing, and in particular relates to a high-purity metal processing zone melting trolley. Background Art
[0002] High-purity metals refer to metals with very high purity, usually at a purity level of more than 99.999% (5N). This purity usually requires that there are almost no impurities in the metal, especially extremely low content of other metals, non-metallic elements and oxygen. High-purity metals are usually obtained through refining, smelting and purification processes to meet specific industrial needs and scientific research requirements. High-purity metals are widely used in many fields. High-purity metals with a purity level of 99.9999% (6N) are used in optics, photovoltaic energy, etc., and high-purity metals with a purity level of 99.99999% (7N) are used in semiconductors, etc. Their high purity makes their physical and chemical properties more predictable and stable, suitable for applications that require precise control and high performance.
[0003] According to a Chinese public patent with the patent number CN201560230U, a zone melting trolley assembly is pointed out, which includes a hydrogen and boat furnace inlet and outlet door, a system vacuum unit connector, a zone melting coil moving trolley, a zone melting coil moving trolley driver and a box body. A quartz tube is provided between the hydrogen and boat furnace inlet and outlet door and the system vacuum unit connector. The zone melting coil moving trolley driver is installed in the box body. The zone melting coil moving trolley is driven by the zone melting coil moving trolley driver. The zone melting coil moving trolley heats the quartz tube through the high-frequency coil it carries. The use of the zone melting trolley assembly of the utility model is highly efficient and energy-saving, and has significant effects.
[0004] The above cited document still has certain defects when used, that is, in the patent, the cooling system parts on the zone melting coil moving trolley are located at the lower end of the quartz tube, and the quartz tube cannot be cooled well. Therefore, a high-purity metal processing zone melting trolley is proposed to solve the above problems. Utility Model Content
[0005] In view of one or more of the above defects or improvement needs in the prior art, the utility model provides a high-purity metal processing zone melting trolley, which has the advantages of good cooling effect, simple operation and energy saving.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a high-purity metal processing zone melting trolley, comprising a workbench and a shell;
[0007] Two mounting plates are installed on the upper end surface of the workbench and the two mounting plates are arranged in parallel to each other. Nine quartz tubes are installed between the two mounting plates and the nine quartz tubes are distributed in three layers of upper, middle and lower layers. Melting coils are slidably installed on the outside of the nine quartz tubes, and limit plates are installed on the outside of the nine melting coils.
[0008] The upper surface of the workbench is equipped with two sets of transmission components, and the two sets of transmission components are arranged in parallel;
[0009] The transmission assembly includes a screw seat, the screw seat has a rectangular cavity and a driving motor is installed in the rectangular cavity, the output end of the driving motor is connected with a threaded screw, the threaded screw is externally meshed and slidably provided with a sliding sleeve, the sliding sleeve is externally equipped with a slider, the upper end surface of the slider is equipped with a connecting plate, and the upper end of the connecting plate is connected to the limit plate;
[0010] One side of the two connecting plates is equipped with a mounting bucket, the two mounting buckets are arranged oppositely and parallel to each other and one side is equipped with a mounting frame, and two cooling fans are installed on the two mounting frames.
[0011] As a further improvement of the utility model, a refrigeration fan is installed at the lower end of the workbench, and the output ends of the refrigeration fan on two opposite sides are respectively connected to conveying hoses, and one end of the two conveying hoses is respectively connected to the installation bucket on the same side.
[0012] As a further improvement of the utility model, two limit rods are installed on one side of the driving motor, and the two limit rods both pass through the slider.
[0013] As a further improvement of the utility model, one end of the threaded screw is connected to the inner wall of the screw seat and a deep groove ball bearing is installed at the connection.
[0014] As a further improvement of the present invention, the connection between the installation frame and the connecting plate is of detachable design.
[0015] As a further improvement of the utility model, the nine melting coils are used to heat the nine quartz tubes.
[0016] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
[0017] The high-purity metal processing zone melting trolley of the utility model delivers cold air through the refrigeration fan, and cooperates with the four cooling fans to further enhance the cooling effect, thereby realizing rapid cooling and temperature reduction of the quartz tube. Through the mutual cooperation between the components in the two sets of transmission assemblies, the two driving motors can be controlled to drive the slider to move within the travel range of the limit rod, and drive the installation bucket connected by the connecting plate to move, and finally drive the four cooling fans and the two installation buckets to move, and evenly cool the nine quartz tubes. Compared with the cited documents, the device is simple to operate, has even cooling and good cooling effect, and saves energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall installation structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the installation structure of the transmission assembly, melting coil, installation bucket, and cooling fan of the utility model;
[0021] Figure 4 This is a schematic diagram of the installation bucket and cooling fan installation structure of the utility model.
[0022] In all the drawings, the same figure numbers represent the same technical features, specifically: 1. workbench; 11. housing; 2. mounting plate; 21. quartz tube; 22. melting coil; 23. limit plate; 3. transmission assembly; 30. screw seat; 31. drive motor; 32. threaded screw; 33. sliding sleeve; 34. slider; 35. connecting plate; 36. limit rod; 4. mounting bucket; 41. mounting frame; 42. cooling fan; 43. refrigeration fan; 44. conveying hose. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] Depend on Figure 1-4 Provided is a high-purity metal processing zone melting trolley, comprising a workbench 1 and a shell 11;
[0026] Two mounting plates 2 are mounted on the upper end surface of the workbench 1 and the two mounting plates 2 are arranged oppositely and in parallel. Nine quartz tubes 21 are mounted between the two mounting plates 2 and the nine quartz tubes 21 are arranged in three layers, upper, middle and lower. Melting coils 22 are slidably mounted on the outside of the nine quartz tubes 21, and a limiting plate 23 is mounted on the outside of the nine melting coils 22.
[0027] Two sets of transmission components 3 are assembled on the upper end surface of the workbench 1 and the two sets of transmission components 3 are arranged in parallel;
[0028] The transmission assembly 3 includes a screw seat 30, the screw seat 30 has a rectangular cavity and a driving motor 31 is installed in the rectangular cavity, the output end of the driving motor 31 is connected with a threaded screw 32, the threaded screw 32 is externally meshed and slidably provided with a sliding sleeve 33, the sliding sleeve 33 is externally provided with a slider 34, the upper end surface of the slider 34 is provided with a connecting plate 35, and the upper end of the connecting plate 35 is connected to the limit plate 23;
[0029] One side of the two connecting plates 35 is equipped with a mounting bucket 4, the two mounting buckets 4 are arranged in parallel and opposite to each other and one side of the two mounting buckets 4 is equipped with a mounting frame 41, and two cooling fans 42 are installed on the two mounting frames 41;
[0030] A cooling fan 43 is installed at the lower end of the workbench 1. The output ends of the cooling fan 43 on both sides are respectively connected to conveying hoses 44. One end of the two conveying hoses 44 is respectively connected to the mounting bucket 4 on the same side. The nine melting coils 22 are used to heat the nine quartz tubes 21.
[0031] In this embodiment, cold air is delivered by the refrigeration fan 43, and the cooling effect is further enhanced by the four cooling fans 42, so as to realize rapid cooling and cooling of the quartz tube 21. By the mutual cooperation between the components in the two sets of transmission assemblies 3, the two driving motors 31 can be controlled to drive the slider 34 to move within the travel range of the limit rod 36, and drive the installation bucket 4 connected by the connecting plate 35 to move, and finally drive the four cooling fans 42 and the two installation buckets 4 to move, and evenly cool the nine quartz tubes 21. Compared with the cited documents, the device is simple to operate, has uniform cooling and good cooling effect, and saves energy.
[0032] Specifically, refer to Figure 1-3 Two limit rods 36 are installed on one side of the driving motor 31 , and both limit rods 36 pass through the slider 34 .
[0033] In this embodiment, the limiting rod 36 is used to limit the slider 34 so that the slider 34 can be more stable when moving.
[0034] Specifically, refer to Figure 1-3 One end of the threaded screw 32 is connected to the inner wall of the screw seat 30 and a deep groove ball bearing is installed at the connection.
[0035] In this embodiment, by installing a deep groove ball bearing at the connection between the threaded screw 32 and the screw seat 30, the friction between the threaded screw 32 and the screw seat 30 can be reduced, and the service life of the threaded screw 32 can be extended.
[0036] Specifically, refer to Figure 1-4 The connection between the mounting frame 41 and the connecting plate 35 is designed to be detachable.
[0037] In this embodiment, the detachable design between the installation frame 41 and the connecting plate 35 reduces the subsequent maintenance work, so that the maintenance personnel can quickly disassemble, replace and maintain the installation frame 41.
[0038] The high-purity metal processing zone melting trolley of the utility model:
[0039] In actual use, when the nine quartz tubes 21 need to be heated, firstly, the two drive motors 31 are connected to the external power supply and the motor frequency synchronizer, and the two drive motors 31 are started and controlled, so that the drive motor 31 drives the threaded screw 32 connected to the output end to rotate, and the two limit rods 36 limit the slider 34 on the same side, so that when the threaded screw 32 rotates, the sliding sleeve 33 meshing and slidingly arranged on the outside of the threaded screw 32 drives the externally installed slider 34 to slide within the stroke range of the threaded screw 32, and drives the limit plate 23 and the nine limit plates 23 to move, so as to heat the nine quartz tubes 21;
[0040] When the nine quartz tubes 21 need to be cooled, the nine limit plates 23 are closed, and the refrigeration fan 43 and the four cooling fans 42 are turned on, so that the refrigeration fan 43 transmits the cold air to the two installation buckets 4 through the two conveying hoses 44 respectively, and cooperates with the four cooling fans 42 to quickly cool the nine quartz tubes 21. By controlling the two driving motors 31, the four cooling fans 42 can be driven to move within the travel range of the threaded screw 32 and evenly cool the nine limit plates 23.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-purity metal processing zone melting trolley, comprising a workbench (1) and a housing (11), characterized in that: The upper end surface of the workbench (1) is equipped with two mounting plates (2) and the two mounting plates (2) are arranged in parallel and opposite to each other; nine quartz tubes (21) are arranged between the two mounting plates (2) and the nine quartz tubes (21) are arranged in three layers, namely, upper, middle and lower layers; the outsides of the nine quartz tubes (21) are all slidably provided with melting coils (22); and the outsides of the nine melting coils (22) are jointly equipped with limiting plates (23); The upper end surface of the workbench (1) is equipped with two sets of transmission components (3), and the two sets of transmission components (3) are arranged in parallel; The transmission assembly (3) comprises a screw seat (30), the screw seat (30) having a rectangular cavity and a driving motor (31) mounted in the rectangular cavity, the output end of the driving motor (31) being connected to a threaded screw (32), the threaded screw (32) being externally meshed and slidably provided with a sliding sleeve (33), the sliding sleeve (33) being externally provided with a slider (34), the upper end surface of the slider (34) being provided with a connecting plate (35), and the upper end of the connecting plate (35) being connected to a limit plate (23); One side of the two connecting plates (35) is equipped with a mounting bucket (4), the two mounting buckets (4) are arranged in parallel and opposite to each other and one side of the two mounting buckets is equipped with a mounting frame (41), and two cooling fans (42) are installed on the two mounting frames (41).
2. The high-purity metal processing zone melting trolley according to claim 1 is characterized in that: A refrigeration fan (43) is installed at the lower end of the workbench (1), and the output ends on opposite sides of the refrigeration fan (43) are respectively connected to conveying hoses (44), and one end of the two conveying hoses (44) is respectively connected to the installation bucket (4) on the same side.
3. The high-purity metal processing zone melting trolley according to claim 1, characterized in that: Two limiting rods (36) are mounted on one side of the driving motor (31), and both limiting rods (36) penetrate the slider (34).
4. The high-purity metal processing zone melting trolley according to claim 1, characterized in that: One end of the threaded screw (32) is connected to the inner wall of the screw seat (30), and a deep groove ball bearing is installed at the connection.
5. The high-purity metal processing zone melting trolley according to claim 1, characterized in that: The connection between the installation frame (41) and the connection plate (35) is of detachable design.
6. The high-purity metal processing zone melting trolley according to claim 1, characterized in that: The nine melting coils (22) are used to heat the nine quartz tubes (21).
Citation Information
Patent Citations
Zone-melting dolly assembly
CN201560230U