Grate cooler grate plate with adjustable grate seam width

By designing a grate cooler grate plate with adjustable grate width, the grate frame and U-shaped baffle structure is used to solve the problem of difficulty in adjusting the cooling air due to fixing grate slots in the existing grate plate, the optimal air volume and wind speed control of the cooling air is achieved, and the cooling efficiency is improved and cost savings are saved.

CN222812188UActive Publication Date: 2025-04-29SINOMA TECH (XUZHOU) HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202421595471.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-29
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The grate slot size of the existing grate cooler grate plate is fixed and cannot be adjusted according to the temperature change of clinker, resulting in the inability to adjust the air volume and speed of the cooling air, affecting the uniformity of clinker cooling. In addition, the grate plates with different grate slots need to be customized to meet the needs of each stage of use, which is more troublesome.

Method used

A grate cooler grate plate with adjustable grate width is designed. By setting up a grate frame and a U-shaped baffle, the threaded rod and slide rod are used to adjust the grate width and change the wind speed and air flow of the cooling air.

Benefits of technology

By adjusting the width of the grate slot, the wind speed and air flow of the cooling air can be controlled, and the optimal air volume and wind speed can be achieved, which avoids uneven cooling conditions, saves costs, improves material cooling efficiency, and ensures the use of grate plates at all stages in the grate cooler.

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Abstract

The grate cooler grate plate comprises a grate plate frame, a cavity is formed in the grate plate frame, side plates are arranged on the inner walls of the two sides of the cavity, a plurality of end plates are evenly arranged on the portion, located between the two side plates, of the inner wall of the cavity, grate gaps are formed between every two adjacent end plates, and the grate gaps are formed between the end plates and the side plates. The plurality of grate gaps are communicated with the cavity, and protective cover plates are arranged above the grate gaps. According to the grate plate of the grate cooler, the air speed and the air flow of cooling air are controlled by adjusting the width of the grate seam, the cooling air reaches the optimal air volume and air speed, and the situation that the clinker is cooled unevenly due to the fact that the air volume and the air speed of the cooling air cannot be adjusted due to the fixed width of the grate seam is avoided; and the trouble that grate plates with different grate gaps need to be customized to meet the use requirements of all stages of the grate cooler is avoided, the cost is saved, the material cooling efficiency is improved, and the use of the grate plates in all stages of the grate cooler is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of grate plates of grate coolers, in particular to a grate plate of a grate cooler with adjustable grate gap width. Background Art

[0002] Grate cooler is an important main equipment in the clinker burning system of cement plant. Its main function is to cool and transport cement clinker. Grate plates are needed in the process of transporting and cooling clinker. The movement of grate plates enables the clinker to be transported. At the same time, the cooling air output by the air cooler passes through the pipeline, grate chamber, and grate seams of the grate plates and directly contacts the clinker to reduce the temperature of the clinker, thereby achieving the purpose of cooling and transporting the clinker.

[0003] However, since the cooling of clinker needs to determine the size of the gap according to the temperature of the clinker, the grate gaps of the grate plates at each stage are different, and most of the existing grate plates are cast in one piece, and the size of the grate gaps is fixed. In actual use, it is necessary to customize grate plates with different grate gaps and use them in various stages of the grate cooler to ensure the transportation and cooling of the clinker, which is quite troublesome. Therefore, those skilled in the art provide a grate cooler grate plate with adjustable grate gap width to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a grate plate of a grate cooler with adjustable grate gap width, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A grate plate of a grate cooler with adjustable grate gap width comprises: a grate plate frame, a cavity is opened inside the grate plate frame, side plates are arranged on both inner walls of the cavity, and a plurality of end plates are evenly arranged on the inner wall of the cavity between the two side plates, grate gaps are arranged between two adjacent end plates, and between the end plates and the side plates, a plurality of grate gaps are connected to the cavity, and protective cover plates are arranged above the grate gaps, the protective cover plates cover the grate gaps and are installed on the top of the side plates and the end plates, and a U-shaped baffle is arranged at one end of the bottom of the side plates and the end plates near the grate gap, and a portion of the U-shaped baffle extends out of the side plates and the end plates. The U-shaped baffle is provided with supporting ears at both ends, and the ends of the two supporting ears away from the U-shaped baffle penetrate the grate frame and extend to the outside thereof. In addition, a first limit seat and a second limit seat are respectively provided at positions corresponding to the supporting ears at both ends of the outer wall of the grate frame. A threaded rod and a sliding rod are respectively rotatably installed inside the first limit seat and the second limit seat. One end of the two U-shaped baffles located outside the grate frame is respectively inserted into the first limit seat and the second limit seat and is sleeved on the outer wall of the threaded rod and the sliding rod, and the U-shaped baffle can slide inside the grate frame through the rotation of the threaded rod.

[0007] Preferably, through grooves are provided at positions corresponding to the support ears at both ends of the outer wall of the grate frame, and the end of the support ear away from the U-shaped baffle passes through the through groove and extends to the outside of the grate frame, and the first limit seat and the second limit seat are respectively provided with a first slide groove and a second slide groove inside, and the ends of the two support ears located outside the grate frame are respectively inserted into the first slide groove and the second slide groove and are mounted on the outer walls of the threaded rod and the sliding rod.

[0008] Preferably, a threaded hole is opened inside the ear at one end, and the ear is mounted on the outer wall of the threaded rod through the threaded hole. The ear can slide inside the first slide groove through the rotation of the threaded rod, and the internal threads in the threaded holes on two adjacent ears are in opposite directions.

[0009] Preferably, a sliding hole is provided inside the support ear at the other end, and the support ear is sleeved on the outer wall of the slide rod through the sliding hole and slides on the outer wall.

[0010] Preferably, a vertical plate is provided inside the first slide groove, one end of the threaded rod passes through the vertical plate and extends to the other side thereof, and a limiting ring is provided around the outside of the threaded rod on the side wall on the other side of the vertical plate, and a limiting cylinder is provided at one end of the threaded rod on the other side of the vertical plate, and the limiting cylinder is threadedly installed on the outer wall of the threaded rod and the limiting ring and is tightly attached to the side wall of the vertical plate.

[0011] Preferably, the limiting cylinder includes an inner cylinder and an outer cylinder, the outer cylinder surrounds the outer wall of the inner cylinder, and the ends of the inner cylinder and the outer cylinder that are flush with each other are respectively provided with a first thread groove and a second thread groove, the inner cylinder is threadedly installed on the outer wall of the threaded rod through the first thread groove, and the outer cylinder is threadedly installed on the outer wall of the limiting ring through the second thread groove.

[0012] Preferably, a plurality of leakage holes are evenly formed on the side wall of the protective cover plate, and the leakage holes are connected to the grate seams.

[0013] Compared with the prior art, the advantages of the utility model are:

[0014] By setting the grate frame, when the grate plate of the grate cooler is used, the threaded rod can be directly screwed to drive the U-shaped baffle installed on it through the support ear to move in the cavity, and the two adjacent U-shaped baffles are moved from the bottom of each end plate and side plate to the bottom of the grate gap, and then the two U-shaped baffles located below the grate gap are allowed to cover its opening, and the width of the grate gap opening is changed, so that the cooling air can flow from the gap between the two U-shaped baffles through the grate gap and the leakage holes on the protective cover plate to contact the clinker, which can The wind speed and airflow of the cooling air can be controlled by adjusting the width of the grate gap, so that the cooling air can reach the optimal air volume and wind speed. This not only avoids the situation where the air volume and wind speed of the cooling air cannot be adjusted due to the fixed width of the grate gap, resulting in uneven cooling of the clinker, but also avoids the trouble of customizing grate plates with different grate gaps to meet the use requirements of the grate cooler at various stages. This saves costs, improves material cooling efficiency, and ensures the use of grate plates at various stages in the grate cooler. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of a grate plate of a grate cooler according to an embodiment of the utility model;

[0016] Figure 2 Schematic diagram of the internal structure of a grate frame according to an embodiment of the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of a grate plate frame according to an embodiment of the utility model;

[0018] Figure 4 It is a three-dimensional schematic diagram of a U-shaped baffle according to an embodiment of the utility model;

[0019] Figure 5 It is a three-dimensional schematic diagram of a first limiting seat according to an embodiment of the utility model;

[0020] Figure 6 It is a three-dimensional schematic diagram of a second limiting seat according to an embodiment of the utility model;

[0021] Figure 7 It is a three-dimensional schematic diagram of a limiting cylinder according to an embodiment of the utility model.

[0022] In the figure: 1, grate frame; 101, cavity; 102, grate gap; 103, through groove; 11, side plate; 12, end plate; 13, protective cover plate; 131, leakage hole; 14, U-shaped baffle; 141, support ear; 142, threaded hole; 143, sliding hole; 15, first limiting seat; 151, first sliding groove; 152, vertical plate; 153, limiting ring; 16, threaded rod; 17, limiting cylinder; 171, inner cylinder; 172, outer cylinder; 173, first threaded groove; 174, second threaded groove; 18, second limiting seat; 181, second sliding groove; 19, sliding rod. DETAILED DESCRIPTION

[0023] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.

[0024] Combination Figure 1-Figure 7 As shown, a cavity 101 is provided inside the grate frame 1, and side panels 11 are provided on the inner walls of both sides of the cavity 101, and a plurality of end panels 12 are evenly provided on the inner wall of the cavity 101 between the two side panels 11, and grate gaps 102 are provided between two adjacent end panels 12, and between the end panels 12 and the side panels 11, and the plurality of grate gaps 102 are connected to the cavity 101, and protective cover panels 13 are provided above the grate gaps 102, and the protective cover panels 13 cover the grate gaps 102 and are installed on the tops of the side panels 11 and the end panels 12, and a U-shaped baffle 14 is provided at one end of the bottom of the side panels 11 and the end panels 12 near the grate gaps 102, and a portion of the U-shaped baffle 14 extends out of the side panels 11 and the end panels 12 and covers the grate gaps 102. The cover is placed below the grate gap 102, and both ends of the U-shaped baffle 14 are provided with support ears 141, and the two ends of the two support ears 141 away from the U-shaped baffle 14 are both inserted into the grate frame 1 and extend to the outside thereof, and the first limit seat 15 and the second limit seat 18 are respectively provided at positions corresponding to the support ears 141 at both ends of the outer wall of the grate frame 1, and the first limit seat 15 and the second limit seat 18 are respectively rotatably installed with threaded rods 16 and sliding rods 19 inside, and the ends of the two U-shaped baffles 14 located outside the grate frame 1 are respectively inserted into the first limit seat 15 and the second limit seat 18 and are sleeved on the outer walls of the threaded rods 16 and the sliding rods 19, and the U-shaped baffles 14 can slide inside the grate frame 1 through the rotation of the threaded rods 16.

[0025] In one embodiment, when the grate gap 102 of the grate plate of the grate cooler is used, the threaded rod 16 can be directly screwed to rotate the threaded rod 16 in the first limit seat 15, and drive the ear 141 installed on the threaded rod 16 through the threaded hole 142 to slide in the first slide groove 151 and the through groove 103, and then the sliding ear 141 drives the U-shaped baffle 14 to move in the cavity 101, and move the two adjacent U-shaped baffles 14 from the bottom of each end plate 12 and the side plate 11 to the bottom of the grate gap 102, so that the two U-shaped baffles 14 located below the grate gap 102 cover its opening, change the width of the opening of the grate gap 102, so that the cooling air can be blown in from the grate gap 102. The gas flows through the gap between the two U-shaped baffles 14 through the grate gap 102 and the leakage hole 131 on the protective cover plate 13 and contacts the clinker, thereby achieving the purpose of cooling the clinker. The wind speed and airflow of the cooling air can be controlled by adjusting the width of the grate gap 102, so that the cooling air can reach the optimal air volume and wind speed. This not only avoids the situation in which the air volume and wind speed of the cooling air cannot be adjusted due to the fixed width of the grate gap 102, resulting in uneven cooling of the clinker, but also avoids the trouble of customizing grate plates with different grate gaps 102 to meet the use requirements of the grate cooler at various stages. This saves costs, improves material cooling efficiency, and ensures the use of grate plates at various stages in the grate cooler.

[0026] In one embodiment, when adjusting the grate gap 102 of the grate plate of the grate cooler, the threaded rod 16 is first screwed to rotate the threaded rod 16 in the first limit seat 15, and the ear 141 installed on the threaded rod 16 through the threaded hole 142 is driven to slide in the first slide groove 151 and the through groove 103. At the same time, the ear 141 at the other end of the U-shaped baffle 14 slides through the slide hole 143 on the outer wall of the slide rod 19 and the inside of the second slide groove 181 to limit the U-shaped baffle 14, prevent the U-shaped baffle 14 from tilting in the cavity 101, ensure the sliding of the U-shaped baffle 14, and then the two sliding ears 141 drive the U-shaped baffle 14 to slide. 14 is displaced in the cavity 101, and the two adjacent U-shaped baffles 14 are moved from the bottom of each end plate 12 and the side plate 11 to the bottom of the grate gap 102, so that the two U-shaped baffles 14 located below the grate gap 102 cover its opening, and change the width of the opening of the grate gap 102. Finally, the limiting cylinder 17 is screwed and installed on the threaded rod 16 and the outer wall of the limiting ring 153 to limit the position of the threaded rod 16 and prevent the threaded rod 16 from rotating, thereby avoiding the displacement of the U-shaped baffle 14 after the adjusted position due to the rotation of the threaded rod 16, ensuring the stability of the U-shaped baffle 14 after the adjusted position, and having strong practicality.

[0027] In one embodiment, when preventing the U-shaped baffle 14 from tilting inside the grate frame 1, the support ear 141 installed on the outer wall of the U-shaped baffle 14 can be inserted into the outer wall of the slide rod 19 through the slide hole 143, and slide inside the second slide groove 181 and the through groove 103, which will not interfere with the sliding of the U-shaped baffle 14, thereby ensuring the position adjustment of the U-shaped baffle 14.

[0028] In one embodiment, when limiting the threaded rod 16 after the adjustment position, the limiting cylinder 17 can be screwed through the first thread groove 173 and the second thread groove 174, and the inner cylinder 171 and the outer cylinder 172 are respectively installed on the outer walls of the threaded rod 16 and the limiting ring 153, and the end faces of the inner cylinder 171 and the outer cylinder 172 are tightly attached to the end face of the vertical plate 152 to tighten the threaded rod 16 to prevent the threaded rod 16 from rotating, thereby avoiding the displacement of the U-shaped baffle 14 after the adjustment position due to the rotation of the threaded rod 16, thereby achieving the limitation of the threaded rod 16.

[0029] The working principle of the utility model is as follows: when using the grate plate of the grate cooler, the threaded rod 16 can be directly screwed to allow the threaded rod 16 to rotate in the first limiting seat 15, and drive the ear 141 installed on the threaded rod 16 through the threaded hole 142 to slide in the first slide groove 151 and the through groove 103, and then the sliding ear 141 drives the U-shaped baffle 14 to move in the cavity 101, and move the two adjacent U-shaped baffles 14 from the bottom of each end plate 12 and the side plate 11 to the bottom of the grate gap 102, so that the two U-shaped baffles 14 located below the grate gap 102 cover its opening, change the width of the opening of the grate gap 102, and then screw the limiting cylinder 17, and install the limiting cylinder 17 on the outer wall of the threaded rod 16 and the limiting ring 153, limit the position of the threaded rod 16, prevent the threaded rod 16 from rotating, and avoid the damage caused by the thread The rod 16 rotates, causing the U-shaped baffle 14 to deviate after the adjustment position, thereby ensuring the stability of the U-shaped baffle 14 after the adjustment position, allowing the cooling air to flow from the gap between the two U-shaped baffles 14 through the grate slits 102 and the leakage holes 131 on the protective cover plate 13 to contact the clinker, thereby achieving the purpose of cooling the clinker, and the wind speed and wind flow of the cooling air can be controlled by adjusting the width of the grate slits 102, so that the cooling air can reach the optimal air volume and wind speed, which not only avoids the situation that the air volume and wind speed of the cooling air cannot be adjusted due to the fixed width of the grate slits 102, resulting in uneven cooling of the clinker, but also avoids the trouble of customizing grate plates with different grate slits 102 to meet the use requirements of the grate cooler at various stages, thereby saving costs, improving material cooling efficiency, and ensuring the use of grate plates at various stages in the grate cooler.

[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A grate plate of a grate cooler with adjustable grate gap width, comprising: The grate plate frame (1) is characterized in that a cavity (101) is provided inside the grate plate frame (1), and side plates (11) are provided on the inner walls of both sides of the cavity (101), and a plurality of end plates (12) are evenly provided between the two side plates (11) on the inner wall of the cavity (101), and grate gaps (102) are provided between two adjacent end plates (12) and between the end plates (12) and the side plates (11), and the plurality of grate gaps (102) are provided between the two adjacent end plates (12). 2) are both connected to the cavity (101), and a protective cover plate (13) is provided above the grate gap (102), the protective cover plate (13) covers the grate gap (102) and is installed on the top of the side plate (11) and the end plate (12), and a U-shaped baffle plate (14) is provided at one end of the bottom of the side plate (11) and the end plate (12) close to the grate gap (102), and a portion of the U-shaped baffle plate (14) extends out of the side plate (11). , an end plate (12) and covers the bottom of the grate gap (102), and both ends of the U-shaped baffle (14) are provided with support ears (141), and the ends of the two support ears (141) away from the U-shaped baffle (14) both penetrate the grate plate frame (1) and extend to the outside thereof, and the first limit seat (15) and the second limit seat (18) are respectively provided at positions corresponding to the support ears (141) at both ends of the outer wall of the grate plate frame (1), and the first limit seat A threaded rod (16) and a sliding rod (19) are rotatably mounted inside the first limiting seat (15) and the second limiting seat (18), respectively; one end of the two U-shaped baffles (14) located outside the grate plate frame (1) is respectively inserted into the inside of the first limiting seat (15) and the second limiting seat (18) and is sleeved on the outer walls of the threaded rod (16) and the sliding rod (19); and the U-shaped baffles (14) can slide inside the grate plate frame (1) through the rotation of the threaded rod (16).

2. The grate plate of a grate cooler with adjustable grate gap width according to claim 1, characterized in that: Through grooves (103) are provided at positions corresponding to the support ears (141) at both ends of the outer wall of the grate plate frame (1); one end of the support ear (141) away from the U-shaped baffle (14) passes through the through groove (103) and extends to the outside of the grate plate frame (1); and a first slide groove (151) and a second slide groove (181) are respectively provided inside the first limit seat (15) and the second limit seat (18); one end of the two support ears (141) located outside the grate plate frame (1) is respectively inserted into the inside of the first slide groove (151) and the second slide groove (181) and is sleeved on the outer wall of the threaded rod (16) and the slide rod (19).

3. The grate plate of a grate cooler with adjustable grate gap width according to claim 2, characterized in that: A threaded hole (142) is provided inside the ear (141) at one end, and the ear (141) is sleeved on the outer wall of the threaded rod (16) through the threaded hole (142). The ear (141) can slide inside the first sliding groove (151) through the rotation of the threaded rod (16), and the internal threads in the threaded holes (142) on two adjacent ears (141) are in opposite directions.

4. The grate plate of a grate cooler with adjustable grate gap width according to claim 1, characterized in that: A sliding hole (143) is provided inside the support ear (141) at the other end, and the support ear (141) is inserted into the outer wall of the slide rod (19) through the sliding hole (143) and slides on the outer wall.

5. The grate plate of a grate cooler with adjustable grate gap width according to claim 2, characterized in that: A vertical plate (152) is arranged inside the first sliding groove (151), one end of the threaded rod (16) passes through the vertical plate (152) and extends to the other side thereof, and a limiting ring (153) is arranged on the side wall of the other side of the vertical plate (152) around the outside of the threaded rod (16), and a limiting cylinder (17) is arranged at one end of the threaded rod (16) located on the other side of the vertical plate (152), and the limiting cylinder (17) is threadedly mounted on the outer wall of the threaded rod (16) and the limiting ring (153) and is tightly attached to the side wall of the vertical plate (152).

6. The grate plate of a grate cooler with adjustable grate gap width according to claim 5, characterized in that: The limiting cylinder (17) comprises an inner cylinder (171) and an outer cylinder (172); the outer cylinder (172) surrounds the outer wall of the inner cylinder (171); and a first thread groove (173) and a second thread groove (174) are respectively provided at the flush ends of the inner cylinder (171) and the outer cylinder (172); the inner cylinder (171) is threadedly mounted on the outer wall of the threaded rod (16) through the first thread groove (173); and the outer cylinder (172) is threadedly mounted on the outer wall of the limiting ring (153) through the second thread groove (174).

7. The grate plate of a grate cooler with adjustable grate gap width according to claim 1, characterized in that: A plurality of leakage holes (131) are evenly formed on the side wall of the protective cover plate (13), and the leakage holes (131) are connected to the grate slits (102).