Buckle and radiator with same
By designing a snap buckle for commercial vehicle radiator, fast assembly of the card is used to solve the problems of long assembly time and low efficiency in the prior art, efficient and accurate assembly is achieved, and overall weight and cost are reduced.
Patent Information
- Application Number
- CN202420570452.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-23
AI Technical Summary
The assembly connection of existing commercial vehicle radiators relies on bolts and nuts, resulting in long assembly time, low efficiency, high cost, and problems such as assembly error and overall weight increase.
A snap buckle is designed, including a substrate, a clamping part, a limiting part and a positioning support part. Through a clamping and fast assembly, the rapid assembly of two components needs to be connected is achieved, simplifying the assembly process and improving assembly efficiency.
The rapid assembly of the radiator is realized, the assembly process is simplified, the assembly efficiency is improved, the labor intensity and cost are reduced, and the overall weight of the radiator is effectively reduced.
Smart Images

Figure CN222812249U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of assembly components, and in particular relates to a buckle and a radiator using the buckle. Background Art
[0002] At present, the radiator on commercial vehicles consists of three parts, namely: a water tank unit, a mounting frame and an air duct. At this stage, the assembly connection of these three parts is connected by a combination of bolts and nuts. Specifically, the mounting frame is mounted on the water tank unit, nuts are welded on the water tank unit, and then the mounting frame is assembled on the water tank unit by bolts; the air duct is mounted on the mounting frame, nuts are welded on the mounting frame, and then the air duct is assembled on the mounting frame by bolts. The above bolt connection method has the following defects:
[0003] The installation frame and the water tank unit, and the installation frame and the air guide cover can only be assembled by combining multiple sets of bolts and nuts, which takes a long time to assemble, has low assembly efficiency, and is costly;
[0004] The assembly process is all manual, which is labor-intensive and has high labor costs.
[0005] Assembly requires the use of tooling, which results in assembly errors and affects assembly efficiency;
[0006] Will increase the overall weight of the radiator. Utility Model Content
[0007] In view of the defects in the prior art, the utility model provides a buckle to achieve the purpose of rapid assembly, improving assembly efficiency, and reducing labor intensity and labor costs.
[0008] The technical solution provided by the utility model is: a buckle, comprising a base plate, two clamping parts are arranged on the base plate, a first distance is arranged between the two clamping parts, and a protruding clamping block is arranged on one side of the two clamping parts away from each other;
[0009] The base plate is further provided with two limiting parts, the limiting parts are arranged in one-to-one correspondence with the clamping parts, and the limiting parts are arranged on the protruding side of the clamping block, the limiting parts extend to the bottom of the clamping block, and a second distance is arranged between the limiting parts and the clamping block;
[0010] The substrate is further provided with a positioning support portion arranged corresponding to the first spacing, the positioning sides of the positioning support portion are arranged on both sides of the clamping portion, and the arrangement direction of the positioning support portion is perpendicular to the arrangement direction of the clamping portion.
[0011] As an improvement, the clamping portion includes a vertical plate arranged in the width direction of the substrate and perpendicular to the substrate, and the clamping block is arranged at the end of the vertical plate and is arranged as a triangular protruding structure.
[0012] As a further improvement, the connecting end between the vertical plate and the base plate has a large thickness and gradually becomes thinner toward the clamping block.
[0013] As a further improvement, an arc-shaped connecting portion is provided between the vertical plate provided with the clamping block side and the base plate.
[0014] As an improvement, the limiting portion includes a limiting plate arranged in the width direction of the substrate and perpendicular to the substrate, and a bending portion is provided on the limiting plate. The end of the bending portion is located below the clamping block and is provided with the second spacing.
[0015] As a further improvement, the bent portion extends obliquely downward of the clamping block.
[0016] As an improvement, the positioning support portion includes a positioning plate arranged in the length direction of the substrate and located on both sides of the clamping portion, and inclined guide portions are provided at both corners of the end of the positioning plate; a connecting reinforcement plate located within the first spacing is provided between the two positioning plates.
[0017] As a further improvement, a through hole is provided on the substrate at a position corresponding to the first spacing, and the connection reinforcement plate extends into the through hole.
[0018] As a further improvement, the base plate, the clamping portion, the limiting portion and the positioning support portion are integrally formed injection molded parts.
[0019] By adopting the above-mentioned technical solution, the buckle provided by the utility model has the following beneficial effects:
[0020] Since the buckle includes a base plate, two clamping parts are arranged on the base plate, a first spacing is arranged between the two clamping parts, and a protruding clamping block is arranged on the side of the two clamping parts away from each other; two limiting parts are also arranged on the base plate, the limiting parts are arranged in a one-to-one correspondence with the clamping parts, and the limiting parts are arranged on the protruding side of the clamping block, the limiting parts extend to the bottom of the clamping block, and a second spacing is arranged between the limiting parts and the clamping block; the base plate is also provided with a positioning support part arranged corresponding to the first spacing, the positioning sides of the positioning support part are arranged on both sides of the clamping part, and the arrangement direction of the positioning support part is perpendicular to the arrangement direction of the clamping part Direction, based on the above structure, when the buckle is in use, the buckle is aligned with the clamping holes on the two parts to be connected, and at the same time, with the help of the first spacing, the clamping block on the clamping part is elastically deformed when passing through the two clamping holes, and resets after passing through, and completes the work of clamping into the clamping holes. At the same time, the limiting part also performs the limiting work, that is, the two parts to be connected are located between the clamping block and the limiting part, and the positioning support part will be positioned and matched with the inner walls of the two clamping holes, thereby realizing all-round (substrate height direction, width direction and length direction) positioning and matching, and the assembly effect of the two parts to be connected is good.
[0021] In summary, the use of this clip realizes the quick assembly of the two parts that need to be connected, simplifies the assembly process, has high assembly efficiency, does not require the aid of tooling, has high assembly accuracy, good positioning effect after assembly, and high positioning reliability. At the same time, it greatly reduces the labor intensity and cost of the staff.
[0022] Since the clamping part includes a vertical plate arranged in the width direction of the substrate and perpendicular to the substrate, the clamping block is arranged at the end of the vertical plate and is arranged as a triangular protruding structure; the connecting end of the vertical plate and the substrate has a large thickness and gradually becomes thinner toward the clamping block, so that the clamping is completed through the triangular protruding structure, and the elastic deformation and structural strength of the clamping part during clamping are ensured by the thickness change of the vertical plate.
[0023] Since an arc-shaped connecting portion is provided between the vertical plate provided with the clamping block side and the base plate, the problem of stress concentration and fracture at the connection between the vertical plate and the base plate can be avoided by the arc-shaped connecting portion.
[0024] Since the limiting portion includes a limiting plate arranged in the width direction of the substrate and perpendicular to the substrate, a bending portion is provided on the limiting plate, and the end of the bending portion is located below the clamping block and is provided with a second spacing, so that after clamping, the bending portion is abutted against the component to be connected, and the second spacing provides space for the elastic deformation of the bending portion.
[0025] Since the bent portion extends obliquely toward the bottom of the clamping block, it is beneficial to the reliability of the abutment and matching between the bent portion and the component to be connected.
[0026] Since the positioning support part includes a positioning plate arranged in the length direction of the substrate and located on both sides of the clamping part, inclined guide parts are provided at the two corners of the end of the positioning plate; a connecting reinforcement plate located within the first spacing is provided between the two positioning plates, so that the inclined guide part plays a guiding role when clamping into the clamping hole, the positioning plate is used to perform positioning cooperation with the clamping hole, and the structural strength of the two positioning plates during use is enhanced by the connecting reinforcement plate.
[0027] Since a through hole is provided on the substrate at a position corresponding to the first spacing, the connecting reinforcement plate extends into the through hole, thereby realizing connection among the connecting reinforcement plate, the substrate and the positioning plate, which helps to improve the structural strength of the positioning support part.
[0028] Since the base plate, the clamping part, the limiting part and the positioning support part are an integrally formed injection-molded part, they are easy to form, have high structural strength and are light in weight.
[0029] The utility model also provides a radiator to achieve the purpose of rapid assembly, improved assembly efficiency, reduced labor intensity and labor costs, and reduced overall weight of the radiator.
[0030] A radiator comprises a radiator body, a wind guide cover is arranged on one side of the radiator body, an upper water chamber and a lower water chamber are arranged at the top and the bottom of the radiator body respectively, a frame is arranged on both sides of the radiator body, a plurality of first clamping holes corresponding to each other are arranged on the side of the frame and the wind guide cover, the above-mentioned buckles are clamped in the two corresponding first clamping holes, when in the clamping state, the clamping block on the clamping part passes through the first clamping hole and abuts against the inner side surface of the frame, the positioning support part abuts against the inner wall of the first clamping hole, and the limiting part abuts against the wind guide cover;
[0031] The above-mentioned buckles are integrally formed at both ends of the upper water chamber and the lower water chamber, and a second clamping hole is provided on the frame at a position corresponding to the buckle. When in a clamped state, the thickness direction of the frame is clamped by the clamping block and the limiting portion on the clamping portion, and the positioning support portion rests on the inner wall of the second clamping hole.
[0032] By adopting the above-mentioned technical solution, the beneficial effects of a radiator provided by the utility model are as follows:
[0033] Through the snap-on assembly, the radiator body and the frame, as well as the frame and the air guide cover are quickly snapped together, which not only simplifies the assembly process and improves the assembly efficiency, but also does not require the aid of tooling during the assembly process, has high assembly precision, good positioning effect after assembly, and high positioning reliability. At the same time, it greatly reduces the labor intensity and cost of the staff and effectively reduces the overall weight of the radiator. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0035] Figure 1 It is a structural schematic diagram of the buckle provided by the utility model;
[0036] Figure 2 yes Figure 1 Front view of;
[0037] Figure 3 yes Figure 2 A top view of
[0038] Figure 4 It is a structural schematic diagram of the radiator provided by the utility model;
[0039] Figure 5 yes Figure 4 A magnified view of middle;
[0040] Figure 6 yes Figure 5 Exploded diagram of
[0041] In the figure, 1-base plate; 101-through hole; 2-clamping part; 201-first spacing; 202-clamping block; 203-vertical plate; 204-arc-shaped connecting part; 3-limiting part; 301-second spacing; 302-limiting plate; 303-bending part; 4-positioning support part; 401-positioning plate; 402-inclined guide part; 403-connecting reinforcement plate; 5-radiator body; 501-upper water chamber; 502-lower water chamber; 6-air guide cover; 7-frame; 8-first clamping hole. DETAILED DESCRIPTION
[0042] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0043] like Figures 1 to 3As shown together, the utility model provides a buckle, including a base plate 1, on which two clamping parts 2 are provided, a first spacing 201 is provided between the two clamping parts 2, and a protruding clamping block 202 is provided on the side away from each other of the two clamping parts 2; the base plate 1 is also provided with two limiting parts 3, the limiting parts 3 are arranged one-to-one with the clamping parts 1, and the limiting parts 3 are arranged on the protruding side of the clamping block 202, the limiting parts 3 extend to the bottom of the clamping block 202, and a second spacing 301 is provided between the limiting parts 3 and the clamping block 202; the base plate 1 is also provided with a positioning support part 4 arranged corresponding to the first spacing 201, the positioning side of the positioning support part 4 is arranged on both sides of the clamping part 2, and the arrangement direction of the positioning support part 4 is perpendicular to the arrangement direction of the clamping part 2. In this solution, the base plate 1, the clamping part 2, the limiting part 3 and the positioning support part 4 are an integrally formed injection molded part.
[0044] The clamping portion 2 includes a vertical plate 203 arranged in the width direction of the substrate 1 and perpendicular to the substrate 1. The clamping block 202 is arranged at the end of the vertical plate 203 and is arranged as a triangular protruding structure. The connecting end between the vertical plate 203 and the substrate 1 has a large thickness and gradually becomes thinner toward the clamping block 202; an arc-shaped connecting portion 204 is provided between the vertical plate 203 on the side of the clamping block 202 and the substrate 1.
[0045] The limiting portion 3 includes a limiting plate 302 arranged in the width direction of the substrate 1 and perpendicular to the substrate 1, and a bending portion 303 with an arc-shaped transition bend is provided on the limiting plate 302. The end of the bending portion 303 is located below the clamping block 202 and is provided with a second spacing 301. Preferably, the bending portion 303 extends upward and obliquely below the clamping block 202; the length of the limiting portion 3 is greater than the length of the clamping portion 2.
[0046] The positioning support part 4 includes positioning plates 401 arranged in the length direction of the substrate 1 and located on both sides of the clamping part 2, and inclined guide parts 402 are provided at both corners of the top of the positioning plates 401; a connecting reinforcing plate 403 located within the first spacing 201 is provided between the two positioning plates 401. A through hole 101 is provided on the substrate 1 at a position corresponding to the first spacing 201, and the connecting reinforcing plate 403 extends into the through hole 101.
[0047] like Figures 4 to 6As shown together, the utility model also provides a radiator, including a radiator body 5, a side of the radiator body 5 is provided with an air guide cover 6, the top and bottom of the radiator body 5 are respectively provided with an upper water chamber 501 and a lower water chamber 502, both sides of the radiator body 5 are provided with a frame 7, the side of the frame 7 and the air guide cover 6 are provided with a plurality of first clamping holes 8 corresponding to each other, and the above-mentioned clamps are clamped in the two corresponding first clamping holes 8. When in the clamping state, the clamping block 202 on the clamping portion 2 passes through the first clamping hole 8 and abuts against the inner side of the frame 7, and the positioning support portion 4 (specifically the positioning plate 401) abuts On the inner wall of the first clamping hole 8, the limiting portion 3 (specifically the bending portion 303) is against the wind guide cover 6; the upper water chamber 501 and the lower water chamber 502 are integrally formed with the above-mentioned buckles at both ends, and a second clamping hole (not shown in the form of a number in the figure) is provided on the frame 7 at the position corresponding to the buckle. When in the clamping state, the thickness direction of the frame 7 is clamped by the clamping block 202 on the clamping portion 2 and the bending portion 303 on the limiting portion 3 (it can also be described as: the two sides of the frame 7 in the thickness direction are respectively against the clamping block 202 and the bending portion 303), and the positioning support portion 4 (specifically the positioning plate 401) is against the inner wall of the second clamping hole.
[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features can be replaced by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A buckle, characterized in that: It comprises a base plate, on which two clamping parts are arranged, a first distance is arranged between the two clamping parts, and a protruding clamping block is arranged on one side of the two clamping parts away from each other; The base plate is further provided with two limiting parts, the limiting parts are arranged in one-to-one correspondence with the clamping parts, and the limiting parts are arranged on the protruding side of the clamping block, the limiting parts extend to the bottom of the clamping block, and a second distance is arranged between the limiting parts and the clamping block; The substrate is further provided with a positioning support portion arranged corresponding to the first spacing, the positioning sides of the positioning support portion are arranged on both sides of the clamping portion, and the arrangement direction of the positioning support portion is perpendicular to the arrangement direction of the clamping portion.
2. The buckle according to claim 1, characterized in that: The clamping portion includes a vertical plate arranged in the width direction of the substrate and perpendicular to the substrate, and the clamping block is arranged at the end of the vertical plate and is arranged as a triangular protruding structure.
3. The buckle according to claim 2, characterized in that: The thickness of the connecting end between the vertical plate and the base plate is large and gradually becomes thinner toward the clamping block.
4. The buckle according to claim 3, characterized in that: An arc-shaped connecting portion is provided between the vertical plate provided with the clamping block side and the base plate.
5. The buckle according to claim 1, characterized in that: The limiting portion includes a limiting plate arranged in the width direction of the substrate and perpendicular to the substrate, the limiting plate is provided with a bending portion, the end of the bending portion is located below the clamping block and is provided with the second spacing.
6. The buckle according to claim 5, characterized in that: The bent portion extends obliquely downwardly from the clamping block.
7. The buckle according to claim 1, characterized in that: The positioning support portion includes positioning plates arranged in the length direction of the substrate and located on both sides of the clamping portion, and inclined guide portions are provided at both corners of the end of the positioning plate; a connecting reinforcement plate located within the first spacing is provided between the two positioning plates.
8. The buckle according to claim 7, characterized in that: A through hole is provided on the substrate at a position corresponding to the first interval, and the connection reinforcement plate extends into the through hole.
9. The buckle according to any one of claims 1 to 8, characterized in that: The base plate, the clamping portion, the limiting portion and the positioning support portion are integrally formed injection molded parts.
10. A radiator, comprising a radiator body, a wind guide cover is provided on one side of the radiator body, an upper water chamber and a lower water chamber are provided at the top and bottom of the radiator body respectively, and frames are provided on both sides of the radiator body, characterized in that: A plurality of first clamping holes corresponding to each other are provided on the side surface of the frame and the air guide cover, and the buckles described in claim 9 are clamped in two corresponding first clamping holes. When in a clamping state, the clamping block on the clamping part passes through the first clamping hole and abuts against the inner side surface of the frame, the positioning support part abuts against the inner wall of the first clamping hole, and the limiting part abuts against the air guide cover; The buckles described in claim 9 are integrally formed at both ends of the upper water chamber and the lower water chamber, and a second clamping hole is provided on the frame at a position corresponding to the buckle. When in a clamped state, the thickness direction of the frame is clamped by the clamping block and the limiting portion on the clamping portion, and the positioning support portion rests against the inner wall of the second clamping hole.