3D storage location management system

By installing TOF sensors on the library for multi-point detection and directly interacting with the WMS system through the data acquisition terminal, the existing library position detection problems are solved, and faster and more reliable library position management is achieved.

CN222813155UActive Publication Date: 2025-04-29XIAMEN TUBETECH INC
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Patent Information

Application Number
CN202421576162.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-29
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing library position detection can only be performed in single-point detection, and the detection structure needs to be input into the WMS system through input, resulting in low efficiency, unstable detection and slow reaction.

Method used

The TOF sensor is used to project N*N detection laser points above the library position, generate 3D library position information, and send it to the TTL to RS485 module through the UART protocol, and finally interact directly with the WMS system through the data acquisition terminal.

Benefits of technology

Multi-point detection of library planes is realized, the speed of detection and feedback data is improved, and the problem of easy interference and unstable detection during the detection process is solved.

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Abstract

The utility model discloses a 3D (Three-Dimensional) storage location management system, which comprises a TOF (Time of Flight) sensor arranged above a storage location, the TOF sensor can project on the whole storage location plane to form N * N detection laser point locations, generate 3D storage location information and simultaneously send the 3D storage location information to a TTL-to-RS485 module through a UART (Universal Asynchronous Receiver / Transmitter) protocol; the TTL-to-RS485 module is used for converting the 3D storage location information into detection data of an RS485 level standard and then sending the detection data to the data acquisition terminal; and the data acquisition terminal receives the detection data through a serial port to RS485 module and sends the detection data to the WMS. According to the invention, the multi-point detection of the parking space surface is realized through the TOF sensor; direct interaction with the WMS system is realized, and the speed of data detection and feedback is improved; and through the design of the adapter interface module, the problems of easy interference and unstable detection in the detection process are solved.
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Description

Technical Field

[0001] The utility model relates to the field of storage locations, in particular to a 3D storage location management system. Background Art

[0002] Storage location management is a very important part of warehouse management, which is directly related to the processes of material storage, allocation and outbound delivery.

[0003] In warehouse location management, warehouse location detection is an important part. Through warehouse location detection, the placement of each material in the warehouse can be obtained, thus providing data support for warehouse location management.

[0004] The existing warehouse location inspection can only perform single-point inspection, and the inspection structure needs to be input into the WMS system through data entry. The whole process has problems such as low efficiency, unstable inspection and slow response. Utility Model Content

[0005] The purpose of the utility model is to provide a 3D storage location management system, which can effectively improve storage location management efficiency.

[0006] The utility model provides a 3D storage location management system, which includes:

[0007] A TOF sensor installed above the storage location can project N*N detection laser points on the entire storage location plane and generate 3D storage location information. At the same time, the 3D storage location information is sent to the TTL to RS485 module via the UART protocol;

[0008] TTL to RS485 module, used to convert 3D storage location information into RS485 level standard detection data and send it to the data acquisition terminal;

[0009] The data acquisition terminal receives the detection data through a serial port to RS485 module and sends it to the WMS system.

[0010] Preferably, N is equal to 8.

[0011] Preferably, the data acquisition terminal is a computer.

[0012] Preferably, the data collection terminal and the WMS system achieve wireless communication via WIFI.

[0013] Preferably, the data acquisition terminal transmits the detection data to the WMS system using HTTP protocol JASON format.

[0014] Preferably, the serial port to RS485 module is a USB to RS485 module.

[0015] In summary, the 3D storage location management system of this embodiment has the following improvements:

[0016] 1. Multi-point detection of the storage surface is realized through TOF sensor;

[0017] 2. Realize direct interaction with the WMS system, and improve the speed of detection and feedback data;

[0018] 3. The design of the transfer interface module solves the problems of easy interference and unstable detection during the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the implementation mode will be briefly introduced below. Obviously, the drawings described below are only some implementation modes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the architecture of the 3D storage location management system provided by an embodiment of the utility model.

[0021] Figure 2 It is a circuit diagram of a 3D storage location management system provided by an embodiment of the utility model. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 and Figure 2 , the embodiment of the utility model provides a 3D storage location management system, which includes:

[0024] The TOF sensor 10 installed above the storage location can project N*N detection laser points on the entire storage location plane and generate 3D storage location information, and at the same time send the 3D storage location information to the TTL to RS485 module through the UART protocol.

[0025] In this embodiment, the TOF sensor 10 is mainly composed of two parts: the first part is a diode that emits infrared light, and the second part is a special laser matrix. The TOF sensor 10 can measure the time of reflection from an object accurately to nanoseconds.

[0026] In addition, TOF sensors can not only accurately calculate the distance between a single object and the sensor based on the reflection time, but also use the difference in laser return time and wavelength to accurately digitally characterize the target in three dimensions (3D) and intuitively draw out the various features of the target, thereby obtaining 3D storage location information.

[0027] Specifically, in this embodiment, the TOF sensor 10 is installed directly above the storage location. The TOF sensor has an 8*8 laser matrix, which can project 64 detection laser points on the entire storage location plane, and then form 3D stereoscopic height data of the entire storage location.

[0028] The TTL to RS485 module 20 is used to convert the 3D storage location information into detection data of RS485 level standard and then send it to the data acquisition terminal 30 .

[0029] The TOF sensor 10 supports UART. For stable long-distance communication, the UART needs to be converted to RS485, and a TTL to RS485 module 20 is required for switching.

[0030] The data acquisition terminal 30 receives the detection data through the serial port to RS485 module 40 and sends it to the WMS system 50 .

[0031] In this embodiment, the data acquisition terminal 30 may be a computer. The data acquisition terminal 30 communicates according to the station number of the TOF sensor 10, and one computer can be connected to multiple TOF sensors 10. In addition, the data acquisition terminal 30 needs to receive the detection data through the serial port to RS485 module 40.

[0032] After receiving the detection data, the data acquisition terminal 30 performs calculations based on the 3D height data to detect the quantity of goods in the current storage location. At the same time, the data acquisition terminal 30 WIFI communicates with the WMS system 50 via HTTP and sends the data to the WMS system 50 using the HTTP protocol JASON format.

[0033] The entire working process of this embodiment is described in detail below:

[0034] The WMS system 50 sends a command to the data acquisition terminal 30; the data acquisition terminal 30 parses the received command and extracts key information such as the storage location number; the data acquisition terminal 30 starts the TOF sensor 10 at the corresponding position to detect the storage location according to the storage location number; the TOF sensor 10 feeds back the detection result to the data acquisition terminal 30; the data acquisition terminal 30 processes the information, superimposes the originally received WMS information, packages it into JASON format and feeds it back to the WMS system 50, so that the management personnel can obtain the placement of materials on site based on these data and provide on-site data for tallying decisions.

[0035] In summary, the 3D storage location management system of this embodiment has the following improvements:

[0036] 1. Multi-point detection of the storage surface is realized through TOF sensor;

[0037] 2. Realize direct interaction with the WMS system, and improve the speed of detection and feedback data;

[0038] 3. The design of the transfer interface module solves the problems of easy interference and unstable detection during the detection process.

[0039] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A 3D storage location management system, characterized in that: include: A TOF sensor installed above the storage location can project N*N detection laser points on the entire storage location plane and generate 3D storage location information. At the same time, the 3D storage location information is sent to the TTL to RS485 module via the UART protocol; TTL to RS485 module, used to convert 3D storage location information into RS485 level standard detection data and send it to the data acquisition terminal; The data acquisition terminal receives the detection data through a serial port to RS485 module and sends it to the WMS system.

2. The 3D storage location management system according to claim 1, characterized in that: The N is equal to 8.

3. The 3D storage location management system according to claim 1, characterized in that: The data acquisition terminal is a computer.

4. The 3D storage location management system according to claim 1, characterized in that: The data collection terminal and the WMS system achieve wireless communication via WIFI.

5. The 3D storage location management system according to claim 1, characterized in that: The data collection terminal transmits the detection data to the WMS system using HTTP protocol JASON format.

6. The 3D storage location management system according to claim 1, characterized in that: The serial port to RS485 module is a USB to RS485 module.