Photovoltaic power generation assembly and photovoltaic power generation system

By using bent connected support and metal plate in photovoltaic power generation components, the problem of metal plate structure failure in the prior art is solved, and the lossless installation and reuse of metal plates are realized, reducing costs and resource consumption.

CN222814418UActive Publication Date: 2025-04-29ZHUHAI FUSHAN AIKO SOLAR ENERGY TECH CO LTD +2
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Patent Information

Application Number
CN202421538457.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-29
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the installation process, existing photovoltaic power generation components are fixed and spliced ​​by penetrating metal plates and nailing, resulting in structural damage to the metal plates and are inconvenient for reinstallation and use.

Method used

The support and the metal plate are assembled through bending connection to avoid perforation or other destructive operations on the metal plate, thereby maintaining the structural integrity of the metal plate.

Benefits of technology

It realizes lossless installation and disassembly of metal plates, extends the service life of metal plates, and saves material costs and resources.

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Abstract

The utility model belongs to the field of photovoltaic technology, and provides a photovoltaic power generation assembly and a photovoltaic power generation system. The photovoltaic power generation assembly comprises a roof substrate and a plurality of metal plates, wherein a support is arranged between every two adjacent metal plates; the support and the metal plate are both arranged on the roof substrate; the two sides of the support are connected with the metal plates respectively, and the support comprises a first edge folding part and a second edge folding part which are folded in the opposite directions respectively. The metal plate comprises third edge folding parts arranged on the two sides of the metal plate respectively. And the first edge folding part and the second edge folding part of the support are respectively connected with one third edge folding part of the adjacent metal plate in a bending manner. The support is arranged in the photovoltaic power generation assembly, and the adjacent metal plates are spliced and connected by bending the support and the metal plates, so that the effect of keeping the structural integrity of the metal plates is achieved, and the metal plates can be continuously mounted and used again.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaics, and in particular relates to a photovoltaic power generation component and a photovoltaic power generation system. Background Art

[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect to directly convert solar energy into electrical energy. It is mainly achieved through equipment such as photovoltaic cells, photovoltaic modules and inverters. Its applications include rooftop photovoltaic systems, ground photovoltaic power stations and portable photovoltaic equipment. The advantage of photovoltaic power generation is that as a renewable energy source, it does not produce greenhouse gases and has low maintenance costs, but its power generation is greatly affected by weather and sunshine, and the initial installation cost is high. With technological advances, photovoltaic power generation is being used more and more widely around the world, helping to reduce carbon emissions and address climate change.

[0003] At present, during the installation process of photovoltaic power generation components, adjacent metal plates are usually fixed and spliced ​​by penetrating the metal plates and nailing them. However, this nailing method will leave a large number of nail holes on the metal plates, causing structural damage to the metal plates, making it inconvenient to reinstall and use the metal plates. Utility Model Content

[0004] The utility model provides a photovoltaic power generation component and a photovoltaic power generation system, aiming to solve the technical problem that the existing metal plate fixing and splicing method may cause structural damage to the metal plate and is inconvenient for reinstallation and use of the metal plate.

[0005] The embodiment of the utility model is implemented as follows: the utility model provides a photovoltaic power generation component and a photovoltaic power generation system. The photovoltaic power generation component includes a roof substrate and a plurality of metal plates, and a support is arranged between adjacent metal plates; the support and the metal plate are both arranged on the roof substrate; the two sides of the support are respectively connected to one of the metal plates, and the support includes a first folding portion and a second folding portion folded in opposite directions; the metal plate includes a third folding portion respectively arranged on both sides of the metal plate; the first folding portion and the second folding portion of the support are respectively bent and connected to one of the third folding portions of the adjacent metal plate.

[0006] Furthermore, the photovoltaic power generation assembly also includes a photovoltaic laminate arranged on the metal plate.

[0007] Furthermore, the photovoltaic power generation component also includes a buckle cover arranged on the support, and the buckle cover includes bending parts arranged on both sides of the buckle cover, and the buckle cover buckles the first folded edge part and the second folded edge part through the bending parts.

[0008] Furthermore, a waveform is provided on the bending portion, and a waveform is provided on the third folding edge portion; wherein the waveform on the bending portion corresponds to the waveform on the third folding edge portion.

[0009] Furthermore, the support further comprises a supporting portion, and the first folded edge portion and the second folded edge portion are arranged on the supporting portion; the support is fixedly arranged on the roof base through the supporting portion.

[0010] Furthermore, the support portion is arranged in contact with the roof base; the support portion and the metal plate are arranged at a distance, and a cavity is formed between the support portion and the metal plate.

[0011] Furthermore, a first adhesive film is arranged between the metal plate and the photovoltaic laminate.

[0012] Furthermore, a sealant is provided between the buckle cover and the support.

[0013] Furthermore, at least one screw is provided on the supporting portion.

[0014] The embodiment of the utility model further provides a photovoltaic power generation system, which includes the photovoltaic power generation assembly as described above.

[0015] A photovoltaic power generation component and a photovoltaic power generation system provided by the embodiments of the utility model have supports arranged in the photovoltaic power generation component, and the assembly and connection of adjacent metal plates are completed by bending the supports and the metal plates. During the assembly, there is no need to perform punching or other destructive operations on the metal plates, thereby achieving the effect of maintaining the structural integrity of the metal plates, so that the metal plates can be installed and used again. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the structure of a photovoltaic power generation assembly provided for an embodiment of the utility model;

[0018] Figure 2 for Figure 1 A partial enlarged schematic diagram of the photovoltaic power generation assembly at A described in the embodiment;

[0019] Figure 3 for Figure 1A schematic diagram of the structure of the support in the photovoltaic power generation assembly described in;

[0020] Figure 4 for Figure 1 A front view of the photovoltaic power generation assembly described in the embodiment when the support is unfolded;

[0021] Figure 5 for Figure 1 A front view of the photovoltaic power generation assembly described in the embodiment of the present invention when the support is closed;

[0022] Figure 6 for Figure 1 A schematic diagram of the structure of the metal plate in the photovoltaic power generation assembly described in;

[0023] Figure 7 for Figure 1 A schematic diagram of the structure of a photovoltaic laminate in a photovoltaic power generation assembly as described in;

[0024] Figure 8 for Figure 1 A schematic diagram of the structure of the cover plate in the photovoltaic power generation assembly described in;

[0025] Fig. 9 for Figure 1 Schematic diagram of the structure in which the photovoltaic laminate is arranged on a metal plate in the photovoltaic power generation assembly described in the figure.

[0026] Explanation of the main component symbols: 10. Roof base; 20. Support; 30. Metal plate; 40. Photovoltaic laminate; 50. Buckle cover; 70. First adhesive film; 80. Sealant; 90. Screw; 21. First folding edge; 22. Second folding edge; 23. Support part; 31. Third folding edge; 51. Bending part; A. Cavity; 231. Hole; 41. Photovoltaic glass; 42. Battery cell; 43. Photovoltaic back panel; 44. Second adhesive film; 45. Third adhesive film. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the solution of the utility model, the following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] At present, during the installation process of photovoltaic power generation components, adjacent metal plates are usually fixed and spliced ​​by penetrating the metal plates and nailing them. However, this nailing method will leave a large number of nail holes on the metal plates, causing structural damage to the metal plates, making it inconvenient to reinstall and use the metal plates.

[0029] Therefore, in order to solve the above technical problems, the utility model provides a photovoltaic power generation component and a photovoltaic power generation system. The photovoltaic power generation component of the embodiment of the utility model is provided with a support, and the assembly and connection of adjacent metal plates are completed by bending the support and the metal plate. During assembly, there is no need to perforate the metal plate or perform other destructive operations, thereby achieving the effect of maintaining the structural integrity of the metal plate, so that the metal plate can continue to be installed and used again.

[0030] Embodiment 1

[0031] Please refer to Figures 1 to 9 In a possible implementation, the photovoltaic power generation component of the embodiment of the utility model includes a roof base 10 and a plurality of metal plates 30, and a support 20 is arranged between adjacent metal plates 30. The photovoltaic power generation component can be arranged on the roof of a factory building, a carport, a warehouse or a house. The support 20 and the metal plate 30 are both arranged on the roof base 10; the two sides of the support 20 are respectively connected to a metal plate 30, and the support 20 includes a first folding portion 21 and a second folding portion 22 folded in opposite directions; the metal plate 30 includes a third folding portion 31 respectively arranged on both sides of the metal plate 30; the first folding portion 21 and the second folding portion 22 of the support 20 are respectively connected to the third folding portion 31 of the adjacent metal plate 30. Among them, the structures of the first folding portion 21 and the second folding portion 22 are the same, and only the bending directions are different.

[0032] Specifically, the roof base 10 is a base support structure of a photovoltaic power generation assembly, the support 20 and the metal plate 30 are arranged on the roof base 10, and the roof base 10 can be a roof structure such as a purlin, a tile strip or a keel frame.

[0033] In the present utility model, if Figures 2 to 5 As shown. The adjacent metal plates 30 arranged on the roof base 10 are connected through the support 20, and the connection method is specifically through the method of folding and bending. The support 20 includes a first folding portion 21 and a second folding portion 22, and the metal plate 30 includes a third folding portion 31 arranged on both sides thereof. The first folding portion 21, the second folding portion 22 of the support 20 and the third folding portions 31 on both sides of the metal plate 30 are all bendable. When the assembly connection is specifically performed, a metal plate 30 is respectively arranged on both sides of the support 20, and the first folding portion 21 and the second folding portion 22 are respectively arranged on one of the third folding portions 31 of the metal plate 30. By bending the first folding portion 21 and the second folding portion 22, the first folding portion 21 and the second folding portion 22 can be bent and joined upright with the third folding portion 31, so as to realize the assembly connection of two adjacent metal plates 30 through the support 20.

[0034] Therefore, the assembly and connection of adjacent metal plates 30 is completed by bending the support 20 and the metal plate 30, and there is no need to perforate the metal plate 30 or perform other destructive operations during assembly, thereby maintaining the structural integrity of the metal plate 30, so that the metal plate 30 can continue to be installed and used again; and during installation and disassembly, the support 20 and the metal plate 30 can be installed and disassembled without loss, so as to facilitate the reuse of the support 20 and the metal plate 30, thereby saving material costs and resources; in addition, the upright snap-fit ​​assembly of adjacent metal plates 30 achieved by bending is simple to install and can be applied to most household roofs.

[0035] Furthermore, because the two adjacent metal plates 30 are respectively arranged on both sides of the support 20, the bending directions of the first folding portion 21 and the second folding portion 22 used to bend and connect the metal plates 30 are that the first folding portion 21 and the second folding portion 22 are bent in opposite directions respectively, that is, the first folding portion 21 of the support 20 is bent toward the metal plate 30 arranged on one side of the support 20, and the second folding portion 22 of the support 20 is bent toward the metal plate 30 arranged on the other side of the support 20.

[0036] Furthermore, if Figure 3 As shown, the first folding portion 21 and the second folding portion 22 of the support 20 are specifically staggered, and the corresponding metal plates 30 arranged on both sides of the support 20 are also staggered. Such a staggered folding portion design enhances the connection stability between the support 20 and the metal plate 30, making the assembled structure more stable and reducing the risk of loosening of the plate due to wind pressure or other external forces; and the staggered folding portion setting increases the overlapping portion of the support 20 and the metal plate 30, providing multiple protections, thereby achieving the effect of improving the waterproof performance. Of course, in other embodiments, the first folding portion 21 and the second folding portion 22 of the support 20 can also be flush, that is, not staggered.

[0037] In addition, in order to facilitate bending of the support 20, the support 20 is specifically a flexible support 20. When the support 20 is specifically assembled and connected to the metal plate 30, the support 20 is as follows: Figure 5 The figure shows a closed state, so that two adjacent metal plates 30 are snap-fitted and assembled; when the metal plates 30 need to be disassembled, the support 20 is as shown in FIG. Figure 4 The specifically unfolded state is used to facilitate installation and removal of the support 20 and the metal plate 30 .

[0038] Embodiment 2

[0039] Based on Example 1, in a possible implementation manner, as Figure 1 , Figure 2 and Figure 7As shown, the photovoltaic module further includes a photovoltaic laminate 40 disposed on the metal plate 30 .

[0040] Specifically, the photovoltaic laminate 40 is arranged on the metal plate 30, and, for the convenience of manufacturing and fixing, a first adhesive film 70 is arranged between the metal plate 30 and the photovoltaic laminate 40. The metal plate 30 and the photovoltaic laminate 40 are laminated and compounded into a whole by the first adhesive film 70, so as to facilitate the installation of the photovoltaic laminate 40.

[0041] Furthermore, if Figure 7 As shown, in a possible embodiment, the photovoltaic laminate 40 specifically includes a photovoltaic glass 41, a cell 42 and a photovoltaic backplane 43 which are stacked in sequence, and a second adhesive film 44 is arranged between the photovoltaic glass 41 and the cell 42 to facilitate the lamination between the photovoltaic glass 41 and the cell 42; a third adhesive film 45 is arranged between the cell 42 and the photovoltaic backplane 43 to facilitate the lamination between the cell 42 and the photovoltaic backplane 43.

[0042] Embodiment 3

[0043] Based on the second embodiment, in a possible implementation manner, as Figure 1 , Figure 2 and Figure 8 As shown, the photovoltaic assembly also includes a buckle cover 50 arranged on the support 20, and the buckle cover 50 includes bending parts 51 arranged on both sides of the buckle cover 50, and the buckle cover 50 buckles the first folded edge part 21 and the second folded edge part 22 through the bending parts 51.

[0044] In order to strengthen the bending connection between the support 20 and the metal plate 30, the present invention further provides a buckle cover 50 on the support 20, and the buckle cover 50 has bending parts 51 on both sides. When the buckle cover 50 is installed, the bending parts 51 of the buckle cover 50 buckle the first folding part 21 and the second folding part 22 of the support 20 inward to strengthen the bending connection between the support 20 and the metal plate 30. In addition, the buckle cover 50 can also play a waterproof role to prevent moisture from entering from the joint of the support 20 and the metal plate 30.

[0045] Moreover, further, in a possible implementation, a sealant 80 is provided between the buckle cover 50 and the support 20. Specifically, the sealant 80 is provided at the buckle joint of the buckle cover 50 and the support 20 in the vertical direction, so that the buckle cover 50 can be buckled on the support 20 without external nailing of the buckle cover 50, thereby achieving the effect of fixing the buckle cover 50; and the setting of the sealant 80 can also play a sealing role to prevent water vapor from entering, thereby further achieving a waterproof effect.

[0046] In addition, in a possible implementation manner, Figure 6 and Figure 8As shown, a waveform is provided on the bending portion 51 , and a waveform is provided on the third folding portion 31 ; the waveform on the bending portion 51 corresponds to the waveform on the third folding portion 31 .

[0047] Specifically, the bending portion 51 and the third folding portion 31 are both provided with waveforms. And because the waveforms on the bending portion 51 and the third folding portion 31 are provided correspondingly, the buckle cover 50 can be buckled and connected to the support 20 without nailing on the buckle cover 50.

[0048] Furthermore, by setting the wave shape of the bent portion 51 of the outermost buckle cover 50, capillary water can be prevented from entering the photovoltaic power generation component from the buckle cover 50, so as to further achieve a waterproof effect.

[0049] Embodiment 4

[0050] Based on the second embodiment, in a possible implementation manner, please continue to refer to Figures 1 to 5 The support 20 also includes a support portion 23 , on which the first folded edge portion 21 and the second folded edge portion 22 are arranged; the support 20 is fixedly arranged on the roof base 10 through the support portion 23 .

[0051] Specifically, a support portion 23 is further provided on the support 20, and the support portion 23 is specifically a bent L-shaped support portion 23, and the first folded edge portion 21 and the second folded edge portion 22 are both provided on the support portion 23, and the support 20 is fixedly provided on the roof base 10 through the support portion 23. For the fixing method of the support portion 23 being provided on the roof base 10, at least one hole 231 is provided on the support portion 23, and at least one screw 90 is provided on the support portion 23, and the screw 90 and the hole 231 are provided correspondingly. The screw 90 is nailed into the roof base 10 from the hole 231 to achieve a fixed connection between the support 20 and the roof base 10.

[0052] Further, in a possible implementation, the support portion 23 of the support 20 is specifically arranged in contact with the roof base 10, that is, the support portion 23 of the support 20 is connected to the roof base 10 by screws 90 and fixed on the roof base 10, and the support portion 23 forms a fixing point of the support 20. The support portion 23 and the metal plate 30 are arranged at intervals, and a cavity 301 is formed between the support portion 23 and the metal plate 30.

[0053] Specifically, the support portion 23 and the metal plate 30 are spaced apart, and a cavity 301 is formed between the support portion 23 and the metal plate 30. The cavity 301 forms a heat dissipation channel for the metal plate 30, so as to improve the heat dissipation capacity of the photovoltaic power generation component and the power generation efficiency of the photovoltaic power generation component; and, through the setting of the cavity 301 between the support portion 23 and the metal plate 30, a buffer space is formed between the support portion 23 and the metal plate 30, so as to improve the earthquake resistance of the photovoltaic power generation component.

[0054] In addition, the screws 90 are specifically arranged in the inner layer of the metal plate 30 and are not exposed to the outside, that is, the concealed nail installation in this application is formed by the traditional exposed nail installation, which can further achieve the effect of improving the waterproof ability of the photovoltaic power generation component.

[0055] Embodiment 5

[0056] See also Figures 1 to 9 The photovoltaic power generation system of the embodiment of the utility model includes the photovoltaic power generation component as described in any one of embodiments 1 to 4.

[0057] Therefore, the photovoltaic power generation system of the embodiment of the utility model, since the support 20 is provided in its photovoltaic power generation component, the assembly and connection of adjacent metal plates 30 are completed by bending the support 20 and the metal plate 30. During the assembly, there is no need to perforate the metal plate 30 or perform other destructive operations, thereby achieving the effect of maintaining the structural integrity of the metal plate 30, so that the metal plate 30 can continue to be installed and used again.

[0058] It should be noted that the utility model introduces the specific structure and working principle of the utility model by taking a photovoltaic power generation component and a photovoltaic power generation system as examples, but the application of the utility model is not limited to a frame composite material, a photovoltaic component and a photovoltaic system, and can also be applied to the production and use of other similar workpieces.

[0059] In the description of this specification, the description with reference to the terms "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0060] In addition, the above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A photovoltaic power generation assembly, characterized in that: It comprises a roof substrate and a plurality of metal plates, wherein supports are arranged between adjacent metal plates; The support and the metal plate are both arranged on the roof base; Both sides of the support are connected to the metal plate respectively, and the support comprises a first folded edge portion and a second folded edge portion which are folded in opposite directions respectively; The metal plate comprises third folding portions respectively arranged on both sides of the metal plate; The first folded edge portion and the second folded edge portion of the support are respectively bent and connected to one of the third folded edge portions of the adjacent metal plate.

2. The photovoltaic power generation assembly according to claim 1, characterized in that: Also included is a photovoltaic laminate disposed on the metal sheet.

3. The photovoltaic power generation assembly according to claim 2, characterized in that: It also includes a buckle cover arranged on the support, the buckle cover includes bending parts arranged on both sides of the buckle cover, and the buckle cover buckles the first folded edge part and the second folded edge part through the bending parts.

4. The photovoltaic power generation assembly according to claim 3, characterized in that: The bending portion is provided with a waveform, and the third folding portion is provided with a waveform; Wherein, the waveform on the bending portion corresponds to the waveform on the third folding edge portion.

5. The photovoltaic power generation assembly according to claim 2, characterized in that: The support further comprises a supporting portion, and the first folded edge portion and the second folded edge portion are arranged on the supporting portion; the support is fixedly arranged on the roof base through the supporting portion.

6. The photovoltaic power generation assembly according to claim 5, characterized in that: The support portion is arranged in contact with the roof base; The support portion and the metal plate are spaced apart from each other, and a cavity is formed between the support portion and the metal plate.

7. The photovoltaic power generation assembly according to claim 2, characterized in that: A first adhesive film is arranged between the metal plate and the photovoltaic laminate.

8. The photovoltaic power generation assembly according to claim 3, characterized in that: A sealant is provided between the buckle cover and the support.

9. The photovoltaic power generation assembly according to claim 5, characterized in that: At least one screw is arranged on the supporting part.

10. A photovoltaic power generation system, characterized in that: Comprising the photovoltaic power generation assembly as described in any one of claims 1 to 9.