Laminating tool for double-glass assembly

Abstract

The laminating tool comprises at least one laminating structure, each laminating structure comprises an upper laminating structure and a lower laminating structure which are oppositely arranged up and down, and each upper laminating structure comprises an upper cavity, a silica gel plate, a silica gel strip, a pressing flange and a plurality of laminating protection frames. The silica gel plate is fixed on the lower surface of the upper cavity through the pressing flange, the plurality of lamination protection frames are arranged below the silica gel plate, and the plurality of lamination protection frames are composed of two long flexible tools which are arranged in parallel at intervals and at least one short flexible tool which is arranged in parallel at intervals; the two ends of the long flexible tool are each connected with a connecting block, locking devices are fixed to the two ends, in the L1 direction, of the upper cavity, and the connecting blocks are arranged in the locking devices. The two ends of the short flexible tool are each connected with a sliding block, guide rails are fixed to the two ends, in the L2 direction, of the upper cavity, and the sliding blocks are slidably connected with the guide rails. According to the utility model, the lamination protection frame is fixed on the upper cavity, so that the production efficiency is improved, and the manual workload is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic lamination equipment, in particular to a lamination tooling for double-glass components. Background Art

[0002] With the continuous development of the photovoltaic industry, the demand for the photovoltaic market is constantly increasing, and technology is also continuously improving. Double-glass modules have become increasingly popular solar photovoltaic products in the market due to their higher power generation, longer life cycle, stronger weather resistance, better mechanical properties, stronger corrosion resistance and higher fire resistance. In the production process of double-glass photovoltaic modules, due to the double-sided glass, a laminating frame needs to be added in the laminating process to solve the problems of broken modules at the four corners due to excessive pressure on the module edge, poor module string spacing, and delamination due to excessive stress in the later stage caused by the thin edges of the four corners.

[0003] At present, the lamination tooling exists independently of the laminating machine. Due to the limitation on the relative position of the lamination tooling and the double-glass laminated parts, it is necessary to manually place the lamination frame tooling on the lamination loading table before lamination. After the components are unloaded, the staff will take the frame and transfer it to the frame placement area.

[0004] Manual placement and collection of laminating tools, on the one hand, has a low level of automation, which affects production efficiency and requires a large amount of manual work. In addition, due to manual negligence, it is easy to cause the laminating tools to be placed in the wrong position or to miss the laminating tools, resulting in poor lamination. On the other hand, the laminating tools are prone to deformation and other damage during multiple placement and collection processes, which reduces the life of the laminating tools. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a laminating tool for double-glass components.

[0006] In order to achieve the above-mentioned purpose of the utility model, a technical solution adopted by the utility model is: a laminating tool for double-glass components, comprising at least one laminating structure, wherein the laminating structure comprises an upper laminating structure and a lower laminating structure arranged opposite to each other, and the upper laminating structure and the lower laminating structure constitute a laminating chamber for laminating the double-glass components;

[0007] The upper lamination structure comprises an upper cavity, a silicone plate, a silicone strip, a clamping flange and a plurality of lamination protection frames, wherein the silicone plate is fixed to the lower surface of the upper cavity through the clamping flange, the silicone strip is arranged around the silicone plate, and a plurality of lamination protection frames are arranged below the silicone plate, and the plurality of lamination protection frames are composed of two long flexible toolings arranged in parallel and at least one short flexible tooling arranged in parallel and at least one;

[0008] The two ends of the long flexible tooling are each connected to a connecting block, and the two ends of the upper cavity in the L1 direction are fixed with locking devices, and the connecting blocks are arranged in the locking devices;

[0009] A slider is connected to each of the two ends of the short flexible tooling, guide rails are fixed to the two ends of the upper cavity in the L2 direction, the slider is slidably connected to the guide rails, and a position locking structure is provided between the slider and the guide rails.

[0010] Furthermore, the long flexible tooling and the short flexible tooling both include a polytetrafluoro high-temperature fabric tape and a flat silicone strip, and the flat silicone strip is fixed on the polytetrafluoro high-temperature fabric tape.

[0011] Furthermore, the length of the polytetrafluoro high temperature fabric tape is greater than the length of the flat silicone strip, and both ends of the polytetrafluoro high temperature fabric tape extend out of the flat silicone strip and are connected to the connecting block or the sliding block.

[0012] Furthermore, the flat silicone strip is located below the silicone plate, and the four silicone plates 11 form a laminated protection frame surrounding the double-glass assembly.

[0013] Further, the locking device extends along the L1 direction, and the locking device is provided with a slide groove extending along the L1 direction, and the connecting block is slidably arranged in the slide groove;

[0014] The locking device is provided with a plurality of first locking holes arranged along the L1 direction and connected with the slide groove, the connecting block is provided with a second locking hole, and first locking rods are arranged in the first locking hole and the second locking hole.

[0015] Furthermore, the position locking structure includes a plurality of first locking holes arranged at intervals along the length direction of the guide rail, a second locking hole provided on the slide block, and a second locking rod passing through the first locking hole and the second locking hole.

[0016] Furthermore, the upper lamination structure also includes an upper high-temperature cloth, and the upper high-temperature cloth is coated on the outer side of the lamination protection frame.

[0017] Furthermore, the lower lamination structure comprises a laminated heating base plate, the upper surface of the laminated heating base plate has a plurality of placement positions, and the double-glass components are placed in the placement positions.

[0018] Furthermore, the lower laminate structure also includes a lower high-temperature cloth, and the lower high-temperature cloth is coated on the upper surface of the laminated heating base plate.

[0019] Furthermore, the upper cavity is provided with a first air hole, and the laminated heating bottom plate is provided with a second air hole.

[0020] Compared with the prior art, the advantages of the present invention are:

[0021] 1. The utility model fixes the laminated protection frame on the upper cavity, which does not require frequent placement and collection by manual labor, improves production efficiency, reduces manual workload, and reduces poor lamination caused by manual negligence. It does not require frequent placement and collection, which can reduce the frequent placement and collection process, and can increase the life of the laminated protection frame for damage to the laminated protection frame;

[0022] 2. The utility model fixes the long flexible tooling on the upper cavity through a connecting block and a locking device, and fixes the short flexible tooling on the upper cavity through a slider and a guide rail, so that the size of the lamination protection frame is adjustable and dual-wave components of different sizes can be laminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model is a front view of a laminating tool for double-glass components.

[0024] Figure 2 It is a bottom view of the upper laminated structure of the utility model;

[0025] Figure 3 This is a front view of the flexible tooling of the utility model

[0026] Figure 4 It is a top view of the lower laminate structure of the utility model.

[0027] Reference numerals:

[0028] 1. Upper lamination structure; 10. Upper cavity; 100. First air hole; 11. Silicone plate; 12. Silicone strip; 131. Long flexible tooling; 132. Short flexible tooling; 133. Flat silicone strip; 134. Polytetrafluoro high-temperature cloth tape; 14. Connecting block; 15. Locking device; 161. First locking rod; 162. Second locking rod; 17. Guide rail; 18. Slider; 19. Upper high-temperature cloth; 2. Lower lamination structure; 21. Laminated heating base plate; 210. Second air hole; 22. Lower high-temperature cloth. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0032] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0033] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0035] Reference Figures 1 to 4 The utility model provides a laminating tool for double-glass components, including at least one laminating structure, each of which includes an upper laminating structure 1 and a lower laminating structure 2 arranged opposite to each other, and the upper laminating structure 1 and the lower laminating structure 2 constitute a laminating chamber for laminating the double-glass components.

[0036] The upper lamination structure 1 includes an upper cavity 10, a silicone plate 11, a silicone strip 12, a clamping flange and a plurality of lamination protection frames. The silicone plate 11 is fixed to the lower surface of the upper cavity 10 through the clamping flange. The plurality of lamination protection frames are arranged below the silicone plate 11. The plurality of lamination protection frames are composed of two long flexible fixtures 131 arranged in parallel and at least three short flexible fixtures 132 arranged in parallel and at least three short flexible fixtures 132 arranged in parallel and at least three short flexible fixtures 132 arranged in parallel and at least three short flexible fixtures 132 arranged in parallel and at least three short flexible fixtures 132 arranged in parallel. A connection block 14 is connected to each end of the long flexible fixture 131. A locking device 15 is fixed to each end of the upper cavity 10 in the L1 direction. The connection block 14 is arranged in the locking device 15. A slider 18 is connected to each end of the short flexible fixture 132. A guide rail 17 is fixed to each end of the upper cavity 10 in the L2 direction. The slider 18 is slidably connected to the guide rail 17. A position locking structure is arranged between the slider 18 and the guide rail 17.

[0037] The L1 direction is perpendicular to the L2 direction, the L1 direction is the length direction of the upper cavity 10 , and the L2 direction is the width direction of the upper cavity 10 .

[0038] The lamination protection frame is fixed on the upper cavity 10, and there is no need for frequent placement and collection by manual labor, which improves production efficiency, reduces manual workload, and reduces poor lamination due to manual negligence. There is no need for frequent placement and collection, which can reduce the frequent placement and collection process, and the damage to the lamination protection frame can be increased. The life of the lamination protection frame can also be increased. At the same time, the size of the lamination protection frame is adjustable, and dual-wave components of different sizes can be laminated.

[0039] The silicone strips 12 are arranged around the silicone plate 11 , and are used to form a sealed space between the upper lamination structure 1 and the lower lamination structure 2 during the vacuuming and lamination process.

[0040] Furthermore, the long flexible tooling 131 and the short flexible tooling 132 both include a polytetrafluoro high-temperature cloth tape 134 and a flat silicone strip 133 , and the flat silicone strip 133 is fixed on the polytetrafluoro high-temperature cloth tape 134 .

[0041] Furthermore, the length of the polytetrafluoro high temperature cloth belt 134 is greater than the length of the flat silicone strip 133 , and both ends of the polytetrafluoro high temperature cloth belt 134 extend out of the flat silicone strip 133 and are connected to the connecting block 14 or the slider 18 .

[0042] Furthermore, the flat silicone strip 133 is located below the silicone plate 11, and the four silicone plates 11 form a laminated protection frame surrounding the double-glass assembly.

[0043] Furthermore, the locking device 15 extends in the L1 direction, and is provided with a slide groove extending in the L1 direction, and the connecting block 14 is slidably arranged in the slide groove; the locking device 15 is provided with a plurality of first locking holes arranged in the L1 direction and connected to the slide groove, and the connecting block 14 is provided with a second locking hole, and the first locking hole and the second locking hole are provided with a first locking rod 161. When the size of the laminated protection frame needs to be adjusted in the L1 direction, the first locking rod 161 is removed, and then the connecting block 14 is moved along the slide groove, and after it is moved into place, the first locking rod 161 is inserted into the first locking hole and the second locking hole in sequence for locking.

[0044] Furthermore, the position locking structure includes a plurality of first locking holes arranged at intervals along the length direction of the guide rail 17, a second locking hole provided on the slider 18, and a second locking rod 162 inserted in the first locking hole and the second locking hole. When the size of the laminate protection frame needs to be adjusted in the L2 direction, the second locking rod 162 is removed, and then the slider 18 is moved along the guide rail 17. After it is moved into position, the second locking rod 162 is inserted into the first locking hole and the second locking hole in sequence for locking.

[0045] Furthermore, the upper lamination structure 1 further includes an upper high-temperature cloth 19 , which is coated on the outer side of the lamination protection frame.

[0046] Furthermore, the lower lamination structure 2 includes a lamination heating base plate 21, and the upper surface of the lamination heating base plate 21 has a plurality of placement positions, and the double-glass components are placed in the placement positions.

[0047] Furthermore, the lower laminate structure 2 further includes a lower high-temperature cloth 22 , and the lower high-temperature cloth 22 is coated on the upper surface of the laminate heating bottom plate 21 .

[0048] Furthermore, the upper cavity 10 is provided with a first air hole 100 , and the laminating heating bottom plate 21 is provided with a second air hole 210 .

[0049] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to the above embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the above embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laminating tool for double-glass components, characterized in that: It comprises at least one lamination structure, each of the lamination structures comprises an upper lamination structure (1) and a lower lamination structure (2) which are arranged opposite to each other, and the upper lamination structure (1) and the lower lamination structure (2) constitute a lamination chamber for laminating a double-glass component (4); The upper lamination structure (1) comprises an upper cavity (10), a silicone plate (11), a silicone strip (12), a clamping flange and a plurality of lamination protection frames, the silicone plate (11) is fixed to the lower surface of the upper cavity (10) via the clamping flange, the silicone strip (12) is arranged around the silicone plate (11), and a plurality of lamination protection frames are arranged below the silicone plate (11), and the plurality of lamination protection frames are composed of two long flexible toolings (131) arranged in parallel and spaced apart and at least three short flexible toolings (132) arranged in parallel and spaced apart; The two ends of the long flexible tooling (131) are each connected to a connecting block (14); the two ends of the upper cavity (10) in the L1 direction are fixed with locking devices (15); the connecting block (14) is arranged in the locking device (15); A slider (18) is connected to each of the two ends of the short flexible tooling (132); guide rails (17) are fixed to the two ends of the upper cavity (10) in the L2 direction; the slider (18) is slidably connected to the guide rail (17); and a position locking structure is provided between the slider (18) and the guide rail (17).

2. A laminating tool for double-glass components according to claim 1, characterized in that: The long flexible tooling (131) and the short flexible tooling (132) both comprise a polytetrafluoro high-temperature cloth belt (134) and a flat silicone strip (133), wherein the flat silicone strip (133) is fixed on the polytetrafluoro high-temperature cloth belt (134).

3. A laminating tool for double-glass components according to claim 2, characterized in that: The length of the polytetrafluoro high-temperature cloth belt (134) is greater than the length of the flat silicone strip (133), and both ends of the polytetrafluoro high-temperature cloth belt (134) extend out of the flat silicone strip (133) and are connected to the connecting block (14) or the sliding block (18).

4. The laminating tool for double-glass components according to claim 3, characterized in that: The flat silicone strip (133) is located below the silicone plate (11), and the four silicone plates (11) form a laminated protection frame that surrounds the double-glass assembly (4).

5. The laminating tool for double-glass components according to claim 1, characterized in that: The locking device (15) extends along the L1 direction, and the locking device (15) is provided with a sliding groove extending along the L1 direction, and the connecting block (14) is slidably arranged in the sliding groove; The locking device (15) is provided with a plurality of first locking holes arranged along the L1 direction and connected to the slide groove, the connecting block (14) is provided with a second locking hole, and first locking rods (161) are arranged in the first locking hole and the second locking hole.

6. The laminating tool for double-glass components according to claim 1, characterized in that: The position locking structure comprises a plurality of first locking holes arranged at intervals along the length direction of the guide rail (17), a second locking hole arranged on the slider (18), and a second locking rod (162) passing through the first locking hole and the second locking hole.

7. The laminating tool for double-glass components according to claim 1, characterized in that: The upper lamination structure (1) further comprises an upper high-temperature cloth (19), wherein the upper high-temperature cloth (19) is wrapped around the outer side of the lamination protection frame.

8. A laminating tool for double-glass components according to any one of claims 1 to 7, characterized in that: The lower lamination structure (2) comprises a lamination heating base plate (21), the upper surface of the lamination heating base plate (21) having a plurality of placement positions, and the double-glass components (4) are placed in the placement positions.

9. The laminating tool for double-glass components according to claim 8, characterized in that: The lower laminate structure (2) further comprises a lower high-temperature cloth (22), wherein the lower high-temperature cloth (22) is coated on the upper surface of the laminate heating base plate (21).

10. The laminating tool for double-glass components according to claim 8, characterized in that: The upper cavity (10) is provided with a first air hole (100), and the laminated heating bottom plate (21) is provided with a second air hole (210).

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