Six-edge husking roller of corn machine

By using the setting of fixed plates and clamping mounting plates in the corn machine peeling rollers and closing clamping mechanisms, the time-consuming and labor-intensive disassembly of existing peeling rollers is solved, and a faster and more efficient disassembly and installation process is achieved.

CN222814892UActive Publication Date: 2025-05-02WUCHANG TIANYE GREEN FOODS CO LTD
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Patent Information

Application Number
CN202421443659.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-02
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The disassembly process of existing corn machine peeling rollers is time-consuming and labor-intensive, reducing work efficiency.

Method used

A corn machine hexagonal peeling roller is designed, which adopts the setting of a fixed plate and a clamping mounting plate, and can quickly disassemble through a closed clamping mechanism.

Benefits of technology

This design makes the disassembly and installation process of the peeling roller simpler and faster, greatly improving the peeling efficiency of the entire device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a corn machine six-edge husking roller relates to husking roller field, the utility model provides a corn machine six-edge husking roller, it relates to the husking roller field, it includes the rotating shaft, the upper side and lower side of the rotating shaft are respectively sleeved with husking roller, the outer side wall of husking roller is fixedly connected with a plurality of husking rubber plate, the outer side wall of a plurality of husking rubber plate is all fixedly connected with a plurality of husking bulge, and the husking rubber plate is fixedly connected with the husking bulge. Through the arrangement of the fixed plate and the clamping mounting plate, when the peeling roller is mounted on the rotating shaft for peeling and is damaged and needs to be replaced, an operator can quickly press a pop-up self-locking piece which is clamped and inserted in advance on the outer side of a fixed bayonet, so that the clamping closed mounting state of the clamping mounting plate and the fixed plate is relieved; at the moment, the peeling rollers which are originally combined into one can be separated and opened and detached from the rotating shaft to be replaced and maintained, the clamping, detaching and installing process of the whole peeling rollers is simpler and faster than that of a traditional installing mode, and the peeling efficiency of the whole device is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of peeling rollers, in particular to a six-ribbed peeling roller for a corn mill. Background Art

[0002] The motor of the corn machine peeling device is installed on the power seat, the driving shaft is installed on the bearing seat, the driving shaft is connected to the motor through a belt, the driving shaft is provided with spiral strips and rubber nails, the driving shaft cooperates with the transmission shaft through gears, and multiple peeling rollers with protrusions are sleeved on the transmission shaft. The bearing seats at both ends of the driving shaft are not on the same horizontal plane. Since the driving shaft is provided with spiral strips and rubber nails, and the transmission shaft is equipped with multiple rubber wheels, the driving shaft and the transmission shaft cooperate with each other, the peeling device can evenly distribute the ears that have entered the machine between the two pairs of relatively rotating peeling shafts, and smoothly move forward when the ears rotate themselves. During the process, the husks are torn apart by special peeling claws, and the husks are instantly pressed down by the rotating shaft to complete the peeling purpose.

[0003] Since the peeling work is achieved by the friction between the peeling roller and the corn cob, the rubber peeling roller is worn out greatly, so the peeling roller needs to be replaced frequently. Generally, when installing and disassembling the peeling roller, it is necessary to first remove the shaft from the machine, and then remove the rubber peeling roller from the shaft. This is time-consuming and labor-intensive, and reduces work efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a corn mill hexagonal peeling roller, aiming to improve the problem that the existing rubber peeling roller is time-consuming and labor-intensive to disassemble.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a six-sided peeling roller of a corn machine, comprising a rotating shaft, wherein peeling rollers are respectively sleeved on the upper and lower sides of the rotating shaft, a plurality of peeling rubber plates are fixedly connected to the outer side walls of the peeling roller, a plurality of peeling protrusions are fixedly connected to the outer side walls of the plurality of peeling rubber plates, positioning plates are fixedly connected to the outer side walls of the peeling rollers on the upper and lower sides, the positioning plates are arranged in a long strip shape, a plurality of limiting grooves are arranged on the outer side walls of the positioning plates, a fixing plate is installed inside the upper positioning plate, and a closed clamping mechanism is arranged on the fixing plate.

[0007] Preferably, the closed clamping mechanism comprises plug connectors installed on both sides of the fixing plate, and a sliding cavity is formed on the inner side wall of the plug connector.

[0008] Preferably, the inner side wall of the sliding cavity is slidably connected with a pop-up self-locking member, and the contact end of the pop-up self-locking member is beveled.

[0009] Preferably, a return spring is fixedly connected to the outer side wall of the lower end of the pop-up self-locking member, and one end of the return spring away from the pop-up self-locking member is fixedly connected to the inner side wall of the sliding cavity.

[0010] Preferably, a snap-on mounting plate is installed inside the positioning plate on the lower side, protrusions are fixedly connected on both sides of the snap-on mounting plate, a sliding groove is provided on the inner side wall of the protrusion, and a fixed snap-on is provided on the outer side wall of the sliding groove.

[0011] Preferably, the outer side walls of the fixing plate and the clamping installation plate are both provided with limiting plug-ins corresponding to the limiting grooves.

[0012] The beneficial effects of the utility model are:

[0013] Through the arrangement of the fixed plate and the clip-on mounting plate, when the peeling roller is installed on the rotating shaft for peeling, if it is damaged and needs to be replaced, the operator can quickly press the pre-inserted pop-up self-locking piece on the outer side of the fixed bayonet to release the clip-on closed installation state of the clip-on mounting plate and the fixed plate. At this time, the peeling roller that was originally combined into one can be separated and removed from the rotating shaft for replacement and maintenance. The entire clip-on, disassembly and installation process of the peeling roller is simpler and faster than the traditional installation method, which greatly improves the peeling efficiency of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a structural schematic diagram of a six-ribbed peeling roller of a corn mill provided by an embodiment of the utility model;

[0016] Figure 2 It is a partial structural schematic diagram of a six-ribbed peeling roller of a corn mill provided by the embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of a clamping mounting plate and a fixing plate of a hexagonal peeling roller of a corn mill provided by an embodiment of the utility model.

[0018] In the figure: 1, rotating shaft; 2, snap-on mounting plate; 101, peeling rubber plate; 102, peeling protrusion; 103, peeling roller; 104, limiting groove; 105, positioning plate; 201, fixing plate; 202, protrusion; 203, fixing bayonet; 204, sliding groove; 205, limiting plug-in; 206, plug connector; 207, pop-up self-locking member; 208, sliding cavity; 209, reset spring. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example

[0021] Reference Figure 1-3 A hexagonal peeling roller of a corn machine comprises a rotating shaft 1, peeling rollers 103 are respectively sleeved on the upper and lower sides of the rotating shaft 1, a plurality of peeling rubber plates 101 are fixedly connected to the outer wall of the peeling roller 103, a plurality of peeling protrusions 102 are fixedly connected to the outer walls of the plurality of peeling rubber plates 101, a positioning plate 105 is fixedly connected to the outer walls of the upper and lower peeling rollers 103, a clamping mounting plate 2 is installed inside the lower positioning plate 105, a protrusion 202 is fixedly connected to both sides of the clamping mounting plate 2, a sliding groove 204 is opened on the inner side wall of the protrusion 202, a fixed bayonet 203 is arranged on the outer side wall of the sliding groove 204, and the positioning plate 105 is arranged in a long strip shape;

[0022] Furthermore, a plurality of limit grooves 104 are provided on the outer wall of the positioning plate 105, a fixing plate 201 is installed inside the upper positioning plate 105, and limit plug-ins 205 corresponding to the limit grooves 104 are installed on the outer walls of the fixing plate 201 and the clamping installation plate 2, and a closed clamping mechanism is provided on the fixing plate 201, and the closed clamping mechanism includes a plug connector 206 installed on both sides of the fixing plate 201, and a sliding cavity 208 is provided on the inner wall of the plug connector 206, and a pop-up self-locking piece 207 is slidably connected to the inner wall of the sliding cavity 208, and the contact end of the pop-up self-locking piece 207 is beveled, and a return spring 209 is fixedly connected to the outer wall of the lower end of the pop-up self-locking piece 207, and the end of the return spring 209 away from the pop-up self-locking piece 207 is fixedly connected to the inner wall of the sliding cavity 208.

[0023] The working principle of the six-sided peeling roller of the corn machine:

[0024] When the peeling roller 103 needs to be installed, the operator can merge and close the peeling rollers 103 on the upper and lower sides to the upper and lower sides of the rotating shaft 1, so that the two positioning plates 105 are closed and contacted together. At this time, the operator can align the fixing plate 201 with the limiting plug-in 205 on the card-connecting mounting plate 2 and insert them into the limiting groove 104. When the fixing plate 201 and the card-connecting mounting plate 2 are closed, the plug connector 206 will be aligned and inserted into the sliding groove 204. During the insertion process, the side wall of the sliding groove 204 will contact the pop-up self-locking piece 207. Since the contact end of the pop-up self-locking piece 207 is inclined, the pop-up self-locking piece 207 will not block the plug connector 206 during the insertion process. As the insertion of the head 206 progresses, and the sliding groove 204 contacts the pop-up self-locking piece 207, the pop-up self-locking piece 207 is slowly squeezed into the sliding cavity 208 along the contact bevel of the pop-up self-locking piece 207, so that the return spring 209 is in a contracted state. As the insertion continues, when the bottom end of the plug connector 206 contacts the bottom end of the sliding groove 204, under the elastic force of the return spring 209, the pop-up self-locking piece 207 is popped out from the sliding cavity 208 and inserted into the fixed bayonet 203, and the plug connector 206 is firmly fixed in the sliding groove 204. At this time, the closed state of the clamping mounting plate 2 and the fixing plate 201 will combine the upper and lower parts of the peeling roller 103 and install them on the rotating shaft 1;

[0025] When the peeling roller 103 is installed on the rotating shaft 1, the operator can install the rotating shaft 1 on the peeling machine. When the rotating shaft 1 rotates, the peeling protrusion 102 on the peeling rubber plate 101 will contact the corn and peel it by friction. As the use time increases, when it is found that the peeling protrusion 102 is worn and needs to be replaced, the operator can press the pop-up self-locking piece 207 that was previously inserted into the fixed bayonet 203 on the outer side of the fixed bayonet 203, so that the pop-up self-locking piece 207 is retracted into the sliding cavity 208 again until it is released from the fixed bayonet 203. At this time, the operator can respectively pull out the fixed plate 201 and the clamping mounting plate 2 from the positioning plate 105 to release the tight fixation of the two positioning plates 105. At this time, the operator can separate and disassemble the peeling roller 103, which was originally combined into one, from the rotating shaft 1 for replacement. The disassembly and installation process of the entire peeling roller 103 is simpler and faster than the traditional installation method, which greatly improves the peeling efficiency of the entire device.

[0026] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0027] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A corn mill hexagonal peeling roller, comprising a rotating shaft (1), characterized in that: The upper and lower sides of the rotating shaft (1) are respectively sleeved with peeling rollers (103), and a plurality of peeling rubber plates (101) are fixedly connected to the outer wall of the peeling roller (103), and a plurality of peeling protrusions (102) are fixedly connected to the outer walls of the plurality of peeling rubber plates (101). Positioning plates (105) are fixedly connected to the outer walls of the peeling rollers (103) on the upper and lower sides, and the positioning plates (105) are arranged in a long strip shape, and a plurality of limiting grooves (104) are arranged on the outer wall of the positioning plates (105). A fixing plate (201) is installed inside the upper positioning plate (105), and a closing clamping mechanism is arranged on the fixing plate (201).

2. A corn mill hexagonal peeling roller according to claim 1, characterized in that: The closed clamping mechanism comprises plug connectors (206) installed on both sides of the fixing plate (201), and a sliding cavity (208) is provided on the inner side wall of the plug connector (206).

3. A corn mill hexagonal peeling roller according to claim 2, characterized in that: The inner side wall of the sliding cavity (208) is slidably connected with a pop-up self-locking member (207), and the contact end of the pop-up self-locking member (207) is arranged to be beveled.

4. A corn mill hexagonal peeling roller according to claim 3, characterized in that: A return spring (209) is fixedly connected to the outer side wall of the lower end of the pop-up self-locking member (207), and one end of the return spring (209) away from the pop-up self-locking member (207) is fixedly connected to the inner side wall of the sliding cavity (208).

5. The corn mill hexagonal peeling roller according to claim 1, characterized in that: A snap-fit ​​mounting plate (2) is installed inside the positioning plate (105) at the lower side, and protrusions (202) are fixedly connected to both sides of the snap-fit ​​mounting plate (2), and a sliding groove (204) is provided on the inner side wall of the protrusion (202), and a fixed snap-fit ​​(203) is provided on the outer side wall of the sliding groove (204).

6. The corn mill hexagonal peeling roller according to claim 1, characterized in that: A limiting plug-in unit (205) corresponding to the limiting groove (104) is installed on the outer side walls of the fixing plate (201) and the clamping installation plate (2).