Lonicera caerulea seed separation system capable of recovering fruit juice
By designing a blue honeysuckle seed separation system including puncture, peeling, low temperature drying and crushing mechanisms, the problem of low seed separation efficiency in the prior art is solved, and efficient and precise separation of seeds and pulp is achieved.
Patent Information
- Application Number
- CN202421852670.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-01
AI Technical Summary
In the prior art, the separation efficiency of blue honeysuckle seeds is low, and the peel and flesh are not easy to separate from the seeds, which affects subsequent processing.
A blue honeysuckle seed separation system is designed including a puncture mechanism, a peeling mechanism, a low-temperature drying equipment and a crushing mechanism. This system can puncture, peel, dry and crush the skin of the body of the blue honeysuckle to achieve efficient separation of seeds and flesh.
It improves the efficiency and accuracy of the separation of blue honeysuckle seeds, and makes the operation more convenient. Compared with traditional methods, it significantly improves the efficiency of seed collection.
Smart Images
Figure CN222814907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit separation and processing, in particular to a blue honeysuckle seed separation system capable of recovering juice. Background Art
[0002] Blue honeysuckle is a berry plant with many health benefits. Its fleshy berries when ripe are called "blue honeysuckle". The berries are thin-skinned and juicy, and the fruit is rich in sugars, organic acids, vitamins and various trace elements, with high nutritional and health value; at the same time, the fruit of blue honeysuckle has the traditional use of clearing heat and detoxifying, and can be used to treat symptoms such as abdominal distension and gastric ulcers. Therefore, it is often used for fresh consumption and processing. Based on the fact that blue honeysuckle is a berry plant with many health benefits, its cutting seedling and sowing seedling technology has been successful, and its achievements have been promoted.
[0003] Blue honeysuckle seeds are small. As a new type of small berry, seed collection is a key issue affecting its development. At present, most of the seeds are separated manually in China. Workers put the collected blue berries into a cloth bag and rub them, squeeze out the juice and jam, rinse them to separate the pulp and seeds, dry them in a cool place, and use a dustpan to separate the seeds from the peel and other debris after drying to screen out the clean seeds. Because the juice adheres to the seeds, the traditional processing method has a low efficiency in separating the seeds. The peel and pulp are not easy to separate from the seeds, which causes trouble for subsequent processing. Therefore, it is urgent to develop a blue honeysuckle seed harvesting device.
[0004] Based on the above situation, it is necessary to design a blue honeysuckle seed separation system that can recover juice to solve the above problems. Utility Model Content
[0005] The utility model provides a blue honeysuckle seed separation system capable of recovering juice, so as to solve the problems of the blue honeysuckle seed separation system capable of recovering juice in the prior art.
[0006] The technical problem solved by the utility model is achieved by the following technical solutions:
[0007] A blue honeysuckle seed separation system capable of recovering juice comprises an equipment frame and also includes: a puncturing mechanism, the puncturing mechanism is used to puncture the epidermis of the blue honeysuckle body; a peeling mechanism, the peeling mechanism input end is connected to the puncturing mechanism output end, the peeling mechanism is used to peel the blue honeysuckle body with the punctured epidermis; a low-temperature drying equipment component, the low-temperature drying equipment component input end is connected to the peeling mechanism output end, the low-temperature drying equipment component is used to embrittle the blue honeysuckle body after the peeling treatment; a crushing mechanism, the crushing mechanism input end is connected to the output end of the low-temperature drying equipment component, the crushing mechanism is used to crush the blue honeysuckle body after the embrittlement treatment and separate its seeds from the pulp.
[0008] Preferably, the piercing mechanism includes a conveyor belt connected to the equipment frame and used to convey the blue honeysuckle body, a box connected to the equipment frame and located above the conveyor belt, and a needle plate arranged inside the box, a blocking plate is fixedly connected to the box, and the needle plate is slidably connected to the blocking plate, and the output surface of the needle plate passes through the blocking plate to pierce the epidermis of the blue honeysuckle body located on the conveyor belt, and a driving component for driving the needle plate to reciprocate is provided inside the box.
[0009] Preferably, the driving assembly includes a hinge block fixedly connected to the needle plate, a motor 1 installed inside the box, an eccentric wheel connected to the output end of the motor 1, and a connecting rod, one end of the connecting rod is hinged to the hinge block, and the other end of the connecting rod is hinged to the eccentric wheel.
[0010] Preferably, the peeling mechanism includes a roller with long holes, a spiral plate fixedly connected to the inner wall of the roller, and a blade fixedly connected to the inner wall of the roller. The roller is rotatably connected to the equipment frame, and the input end of the roller is connected to the output end of the conveyor belt, and the output end of the roller is connected to the input end of the low-temperature drying equipment.
[0011] Preferably, the peeling mechanism also includes a gear ring 1 fixedly connected to the outer wall of the drum, a motor 2 installed on the equipment frame, and a gear 1 connected to the output end of the motor 2, and the gear 1 is meshed with the gear ring 1.
[0012] Preferably, the crushing mechanism includes a crushing barrel 1 and a crushing barrel 2 which are rotatably connected to the equipment frame and inclined, and the crushing barrel 2 is located inside the crushing barrel 1, a plurality of crushing rods are fixedly connected to the outer wall of the crushing barrel 2, and a plurality of grooves are opened on the inner wall of the crushing barrel 1.
[0013] Preferably, the pulverizing mechanism also includes a second gear ring fixedly connected to the outer wall of one end of the pulverizing barrel, a third motor installed on the equipment frame, a second gear connected to the output end of the third motor and meshing with the second gear ring, a first pulley fixedly connected to one end of the second pulverizing barrel, a fourth motor installed on the equipment frame, a second pulley connected to the output end of the fourth motor, and a transmission belt sleeved on the first pulley and the second pulley.
[0014] The utility model has the beneficial effects of: by providing a piercing mechanism for piercing the epidermis of the blue honeysuckle body, after the epidermis of the blue honeysuckle body is pierced, a peeling mechanism is provided to remove the epidermis of the blue honeysuckle body, the blue honeysuckle body with the epidermis removed is then cooled and dried by a low-temperature drying device, the blue honeysuckle body that has become brittle is crushed by a crushing mechanism, the fragile pulp is continuously crushed and separated by being hit, and the seeds located in the pulp are gradually exposed, and finally the seeds without pulp are obtained, and the pulp and juice are collected by a collection box in the process, and compared with the traditional method of processing and taking seeds, the operation and efficiency of taking seeds in this processing method are better. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 This is a three-dimensional structural diagram of the utility model:
[0017] Figure 2 This is a schematic diagram of the puncture mechanism structure of the utility model:
[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the isometric side section structure:
[0019] Figure 4 For this utility model Figure 2 A partial structural diagram of
[0020] Figure 5 This is a schematic diagram of the peeling mechanism structure of the utility model;
[0021] Figure 6 For this utility model Figure 5 Isometric side cross-sectional structural diagram;
[0022] Figure 7It is a schematic diagram of the low-temperature drying equipment and the crushing mechanism structure of the utility model;
[0023] Figure 8 The structure diagram of the pulverizing mechanism of the utility model is shown in FIG. Figure 1 ;
[0024] Fig. 9 The structure diagram of the pulverizing mechanism of the utility model is shown in FIG. Figure 2 ;
[0025] Fig.10 This is a schematic diagram of the exploded structure of the first and second crushing tubes of the utility model;
[0026] Fig.11 It is a schematic diagram of the structure of a pulverizing tube of the utility model.
[0027] In the figure, 1. equipment frame; 2. puncture mechanism; 201. conveyor belt 1; 202. box body; 203. needle plate; 204. barrier plate; 205. hinge block; 206. motor 1; 207. eccentric wheel; 208. connecting rod; 3. peeling mechanism; 301. roller; 302. long hole; 303. spiral plate; 304. blade; 305. gear ring 1; 306. motor 2; 307. gear 1; 4. low-temperature drying equipment parts; 5. crushing mechanism; 501. crushing cylinder 1; 5010. through hole; 502. crushing cylinder 2; 503. breaking rod; 504. groove; 505. gear ring 2; 506. motor 3; 507. gear 2; 508. pulley 1; 509. motor 4; 510. pulley 2; 511. transmission belt; 6. collection box; 7. transport crawler. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.
[0029] Reference Figure 1-Figure 11 As shown, a blue honeysuckle seed separation system for recovering juice includes an equipment frame 1 and a piercing mechanism 2 arranged on the equipment frame 1. The piercing mechanism 2 is used to pierce the epidermis of the blue honeysuckle body. When in use, the cleaned blue honeysuckle body is first introduced into the input end position of the piercing mechanism 2, and then under the action of the piercing mechanism 2, its epidermis will be lifted up and a notch will be formed. At this time, the outer surface of the blue honeysuckle body is no longer smooth, and then the blue honeysuckle body will be led out of the output end of the piercing mechanism 2.
[0030] Then, the blue honeysuckle body guided out from the output end of the piercing mechanism 2 is peeled, so a peeling mechanism 3 is provided at the output end of the piercing mechanism 2, and the input end of the peeling mechanism 3 is connected to the output end of the piercing mechanism 2, and the peeling mechanism 3 is used to peel the blue honeysuckle body with the pierced epidermis. During the peeling process, the epidermis on the blue honeysuckle body will be gradually removed under the operation of the peeling mechanism 3.
[0031] A low-temperature drying device 4 is provided at the output end of the peeling mechanism 3, and the blue honeysuckle body with the skin removed is transported to the input end of the low-temperature drying device 4, and the low-temperature drying device 4 is used to embrittle the blue honeysuckle body after the peeling process.
[0032] As for the blue honeysuckle body after being processed by the crushing mechanism 5 of the low-temperature drying equipment component 4, it is necessary to separate the pulp and seeds. Therefore, the crushing mechanism 5 is set at the output end of the low-temperature drying equipment component 4, and the crushing mechanism 5 is used to crush the blue honeysuckle body after the embrittlement treatment and separate the seeds and pulp. The seeds and part of the pulp are output from the output end of the crushing mechanism 5, and then screening is carried out using a screening device (not shown in the figure) to obtain the seeds of the blue honeysuckle body.
[0033] When the above mechanism is in use, a collecting box 6 is provided below it. The collecting box 6 is used to collect the blue honeysuckle juice or pulp leaked during the operation of the mechanism for subsequent processing.
[0034] In addition, when the blue honeysuckle body is transported between the piercing mechanism 2, the peeling mechanism 3, the low-temperature drying equipment 4 and the crushing mechanism 5, they are all connected and functioned through the transport crawler 7.
[0035] Specifically, the low-temperature drying equipment component 4 belongs to the existing technical structure (not shown in detail in the figure), which will not be described in detail here. The working principle of the low-temperature drying equipment component 4 is mainly that when the blue honeysuckle body enters the low-temperature drying equipment component 4, the temperature will first be lowered under the action of liquid nitrogen in the low-temperature drying equipment component 4, and then the moisture in the pulp will gradually become ice. After the blue honeysuckle body is frozen, the brittle point of the body will be reduced to below the brittle point temperature. At this time, the hardness of the blue honeysuckle body is reduced and it will become easier to crush. At this time, only external force needs to be applied to easily separate the pulp from the seeds in the pulp.
[0036] Among them, refer to Figure 2-4As shown, the piercing mechanism 2 includes a conveyor belt 201 connected to the equipment frame 1 and used to convey the blue honeysuckle body, a box 202 connected to the equipment frame 1 and located above the conveyor belt 201, and a needle plate 203 arranged inside the box 202. A blocking plate 204 is fixedly connected to the box 202, and the needle plate 203 is slidably connected to the blocking plate 204. The output surface of the needle plate 203 passes through the blocking plate 204 to pierce the epidermis of the blue honeysuckle body located on the conveyor belt 201. The box 202 is provided with a needle plate 203 for driving the needle plate The drive assembly 203 reciprocates. Under the action of the drive assembly, the needle plate 203 will reciprocate up and down on the blocking plate 204. When the needle plate 203 moves downward, it will pierce the blue honeysuckle body located on the conveyor belt 1. When the drive assembly drives the needle plate 203 to move upward, the needle plate 203 will separate from the blue honeysuckle body. In order to assist the needle plate 203 to separate from the blue honeysuckle body, when the needle plate 203 moves upward, the barrier will block the blue honeysuckle body that follows the needle plate 203 to move upward, and then fall back onto the conveyor belt 1.
[0037] Specifically, the driving assembly includes a hinge block 205 fixedly connected to the needle plate 203, a motor 206 installed inside the box 202, an eccentric wheel 207 connected to the output end of the motor 206, and a connecting rod 208. One end of the connecting rod 208 is hinged to the hinge block 205, and the other end of the connecting rod 208 is hinged to the eccentric wheel 207. The motor 206 drives the eccentric wheel 207 to rotate, thereby driving the connecting rod 208 to move upward, and the end of the connecting rod 208 connected to the eccentric wheel 207 will rotate with the rotation of the eccentric wheel 207, and the other end of the connecting rod 208 will drive the hinge block 205 to move, and the hinge block 205 will then drive the needle plate 203 to move. Because the moving direction of the needle plate 203 is limited by the blocking plate 204, the connecting rod 208 will only drive the needle plate 203 to move up and down.
[0038] Reference Figure 5-6As shown, further, the peeling mechanism 3 includes a roller 301 with long holes 302, a spiral plate 303 fixedly connected to the inner wall of the roller 301, and a blade 304 fixedly connected to the inner wall of the roller 301. The roller 301 is rotatably connected to the equipment frame 1, and the input end of the roller 301 is connected to the output end of the conveyor belt 201 through the transport crawler 7, and the output end of the roller 301 is connected to the input end of the low-temperature drying equipment part 4 through the transport crawler 7. When the blue honeysuckle body with the punctured skin is located inside the roller 301, the roller 301 rotates, and the blue honeysuckle The honeysuckle body will roll with the rotation of the drum 301. During the rolling process, the surface of the honeysuckle body will continuously contact the blade 304 and then be cut by the blade 304. Because the blade 304 is close to but not in contact with the inner wall of the drum 301, the blade will not damage the seeds in the honeysuckle body and can only cut the epidermis of the honeysuckle body. The spiral plate 303 makes the honeysuckle body gradually move from the input end of the drum 301 to the output end until it moves out of the drum 301.
[0039] Among them, the peeling mechanism 3 also includes a ring gear 305 fixedly connected to the outer wall of the drum 301, a motor 306 installed on the equipment frame 1, and a gear 307 connected to the output end of the motor 306, and the gear 307 is meshed with the ring gear 305. When the motor 306 is running, it drives the gear 307 to rotate, and then drives the ring gear 305 meshed with it to rotate, and the rotation of the ring gear will drive the drum 301 to rotate on the equipment part.
[0040] Reference Figure 7-11As shown, further, the crushing mechanism 5 includes a crushing barrel 1 501 and a crushing barrel 2 502 which are rotatably connected to the equipment frame 1 and inclined, and the crushing barrel 2 502 is located inside the crushing barrel 1 501, and a plurality of through holes 5010 are opened on the side wall of the crushing barrel 1 501, and a plurality of crushing rods 503 are fixedly connected to the outer wall of the crushing barrel 2 502, and a plurality of grooves 504 are opened on the inner wall of the crushing barrel 1 501. The blue honeysuckle body exported from the output end of the low-temperature drying equipment 4 will be introduced into the position between the crushing barrel 1 501 and the crushing barrel 2 502, and then the crushing barrel 1 501 and the crushing barrel 2 502 rotate, and the rotation directions of the crushing barrel 1 501 and the crushing barrel 2 502 are opposite, and the crushing barrel 2 502 will drive a plurality of crushing rods 503 on its outer wall when rotating. The crushing rod 503 moves, and under the action of the groove 504 inside the crushing cylinder 501, the rolling amplitude of the blue honeysuckle body will increase, and the direction of movement of the blue honeysuckle body when rolling is opposite to the rotation direction of the crushing cylinder 502. The crushing rod 503 will continuously collide with the blue honeysuckle body when moving, and the blue honeysuckle body has been made crisp by the low-temperature drying equipment 4. Under the impact of the crushing rod 503, its pulp will be broken and the seeds inside will leak out. The crushing rod 503 is made of polymer rubber material according to actual use, so as to prevent the seeds from being damaged due to the hard material. Under continuous crushing, pulp fragments will fall from the through hole 5010 and be received by the collection box 6. Finally, what is exported from the crushing cylinder 501 is the blue honeysuckle body seeds.
[0041] The pulverizing mechanism 5 further includes a second gear ring 505 fixedly connected to the outer side wall of the first end of the pulverizing cylinder 501, a third motor 506 mounted on the equipment frame 1, a second gear 507 connected to the output end of the third motor 506 and meshing with the second gear ring 505, a pulley 508 fixedly connected to one end of the second pulverizing cylinder 502, a fourth motor 509 mounted on the equipment frame 1, a second pulley 510 connected to the output end of the fourth motor 509, and a transmission belt 511 sleeved on the first pulley 508 and the second pulley 510. 01 and the crushing barrel 502 rotate, it is necessary to start the motor 3 506 and the motor 4 509 at the same time, the motor 3 506 drives the gear 2 507 to rotate, and then drives the gear ring 2 505 meshing with the gear 2 507 to rotate, and then drives the crushing barrel 1 501 to rotate on the equipment frame 1 through the gear ring 2 505, and the motor 4 509 drives the pulley 2 510 to rotate, and then drives the pulley 1 508 to rotate through the transmission belt 511, and the pulley 1 508 drives the crushing barrel 2 502 to rotate on the equipment frame 1.
[0042] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A blue honeysuckle seed separation system capable of recovering juice, comprising an equipment frame (1), characterized in that: Also includes; A puncturing mechanism (2), the puncturing mechanism (2) being used to puncture the epidermis of the blue honeysuckle body; A peeling mechanism (3), the input end of the peeling mechanism (3) being connected to the output end of the puncturing mechanism (2), and the peeling mechanism (3) being used to peel the blue honeysuckle body whose epidermis has been punctured; A low-temperature drying device (4), the input end of the low-temperature drying device (4) being connected to the output end of the peeling mechanism (3), and the low-temperature drying device (4) being used to perform a brittle treatment on the blue honeysuckle body after the peeling treatment; A crushing mechanism (5), the input end of the crushing mechanism (5) being connected to the output end of the low-temperature drying device (4), and the crushing mechanism (5) being used to crush the blue honeysuckle body after the embrittlement treatment and to separate the seeds from the pulp.
2. The blue honeysuckle seed separation system capable of recovering juice according to claim 1, characterized in that: The piercing mechanism (2) comprises a conveyor belt (201) connected to the equipment frame (1) and used to convey the blue honeysuckle body, a box (202) connected to the equipment frame (1) and located above the conveyor belt (201), and a needle plate (203) arranged inside the box (202), a blocking plate (204) fixedly connected to the box (202), the needle plate (203) slidably connected to the blocking plate (204), the output surface of the needle plate (203) passes through the blocking plate (204) to pierce the skin of the blue honeysuckle body located on the conveyor belt (201), and a driving component for driving the needle plate (203) to reciprocate is arranged inside the box (202).
3. The blue honeysuckle seed separation system capable of recovering juice according to claim 2, characterized in that: The driving assembly comprises an articulated block (205) fixedly connected to the needle plate (203), a motor 1 (206) installed inside the box (202), an eccentric wheel (207) connected to the output end of the motor 1 (206), and a connecting rod (208), wherein one end of the connecting rod (208) is articulated to the articulated block (205), and the other end of the connecting rod (208) is articulated to the eccentric wheel (207).
4. The blue honeysuckle seed separation system capable of recovering juice according to claim 2, characterized in that: The peeling mechanism (3) comprises a roller (301) having a long hole (302), a spiral plate (303) fixedly connected to the inner wall of the roller (301), and a blade (304) fixedly connected to the inner wall of the roller (301); the roller (301) is rotatably connected to the equipment frame (1), and the input end of the roller (301) is connected to the output end of the conveyor belt 1 (201), and the output end of the roller (301) is connected to the input end of the low-temperature drying equipment component (4).
5. The blue honeysuckle seed separation system capable of recovering juice according to claim 4, characterized in that: The peeling mechanism (3) also includes a gear ring 1 (305) fixedly connected to the outer wall of the roller (301), a motor 2 (306) installed on the equipment frame (1), and a gear 1 (307) connected to the output end of the motor 2 (306), and the gear 1 (307) is meshed with the gear ring 1 (305).
6. The blue honeysuckle seed separation system capable of recovering juice according to claim 1, characterized in that: The pulverizing mechanism (5) comprises a pulverizing barrel 1 (501) and a pulverizing barrel 2 (502) which are rotatably connected to the equipment frame (1) and arranged obliquely, and the pulverizing barrel 2 (502) is located inside the pulverizing barrel 1 (501), a plurality of pulverizing rods (503) are fixedly connected to the outer wall of the pulverizing barrel 2 (502), and a plurality of grooves (504) are provided on the inner wall of the pulverizing barrel 1 (501).
7. The blue honeysuckle seed separation system capable of recovering juice according to claim 6, characterized in that: The pulverizing mechanism (5) further comprises a second gear ring (505) fixedly connected to the outer side wall of the first end of the pulverizing cylinder (501), a third motor (506) mounted on the equipment frame (1), a second gear (507) connected to the output end of the third motor (506) and meshing with the second gear ring (505), a first pulley (508) fixedly connected to one end of the second pulverizing cylinder (502), a fourth motor (509) mounted on the equipment frame (1), a second pulley (510) connected to the output end of the fourth motor (509), and a transmission belt (511) sleeved on the first pulley (508) and the second pulley (510).