Water-saving and efficient spraying system for washing stones
By designing a stone flushing system including a spraying mechanism and a screening mechanism, the problem of large water consumption during rinsing of stone in the prior art is solved, and the effect of efficient spraying and water saving is achieved.
Patent Information
- Application Number
- CN202421426994.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing stone flushing system consumes more water when used, and the flushing effect is not good, making it difficult to achieve water saving and efficient spraying.
A water-saving and efficient spray system including a spray mechanism and a screening mechanism is designed. The spraying mechanism realizes the recycling of water and efficient spraying through the combination of a sink, a filter mesh, a water pump and a shower head; the screening mechanism increases the contact between the stone and the water flow and the friction between the stone and the stone, and improves the flushing effect through the coordination of the motor, half gear, rack and screen plate.
It achieves efficient spraying of stone and saves water, avoids excessive water consumption, and improves the rinsing effect of stone.
Smart Images

Figure CN222817446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone flushing, in particular to a water-saving and efficient spraying system for flushing stones. Background Art
[0002] After mining, stones often need to be spray-cleaned to remove dirt on the surface of the stones for subsequent use.
[0003] For example, the patent number CN115156141A is a new type of efficient and water-saving hydropower sand and gravel aggregate washing system and washing method, including a plurality of spray water pipes arranged above a screening machine, a plurality of the spray water pipes are arranged horizontally along the feeding direction of the screening machine, and a plurality of the spray water pipes are arranged in sequence at gradient intervals; water outlets are respectively provided under the spray water pipes. The above document still has shortcomings. When in use, by reducing the number of water outlets, adjusting the layout of the front and rear end water outlets in the feeding direction, optimizing the nozzle aperture, designing the flow angle, the nozzle deflection angle, etc., the water outlet pressure is increased and the hydraulic form of the water outlet is optimized, so as to ensure a good sand and gravel aggregate washing effect while reducing the water consumption, and realize efficient water saving in the hydropower sand and gravel aggregate washing process. However, the washing system in the above document will consume more water when cleaning the stone, which is not convenient for saving water. At the same time, when washing the stone, the washing effect of the stone is poor, which is not convenient for efficient spraying. Utility Model Content
[0004] The utility model aims to solve the problem that it is inconvenient to save water, and proposes a water-saving and efficient spraying system for washing stones.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A water-saving and efficient spray system for flushing stones is designed, comprising a base and a box body, wherein the box body is fixedly connected to the upper surface of the base, a spray mechanism is arranged inside the box body, a bracket is fixedly connected to the inner wall of the box body, a screening mechanism is arranged above the bracket, a material box is placed on the upper surface of the base, the box body is fixedly connected to the outer wall of the feeding hopper, and a support plate is fixedly connected to the inside of the box body.
[0007] Preferably, the spray mechanism includes a water tank, which is fixedly connected to the interior of the tank, and a filter is fixedly connected to the interior of the water tank by bolts, a first water pipe is fixedly connected to the left side of the water tank, the outer wall of the first water pipe is fixedly connected to the tank, the end of the first water pipe is fixedly connected to a water pump, the water pump is fixedly connected to the outer wall of the tank, the output end of the water pump is fixedly connected to a second water pipe, the end of the second water pipe is fixedly connected to a four-way pipe, the four-way pipe is fixedly connected to one end of three third water pipes, the ends of the three third water pipes are all fixedly connected to the shower head, and the third water pipes and the outer walls of the shower head are both fixedly connected to the tank.
[0008] Preferably, the screening mechanism includes a motor and a spring, the motor is fixed to the lower surface of the bracket, the output shaft of the motor is fixed with a half gear, the half gear is rotatably connected to the bracket through a bearing, the half gear is meshingly connected to the rack, the outer wall of the rack is slidably connected to the bracket, the spring is arranged inside the bracket, the two ends of the spring are respectively fixedly connected to the rack and the bracket, a support rod is fixed above the rack, the upper end of the support rod is fixed to a frame, and a screen plate is fixed above the frame.
[0009] Preferably, the surface of the box body is connected to a door panel by hinged rotation, and the surface of the door panel is provided with an observation window.
[0010] Preferably, an inclined block is fixedly connected inside the frame, and the frame is fixedly connected to the outer wall of the discharge pipe.
[0011] The utility model proposes a water-saving and efficient spray system for washing stones, and its beneficial effects are: through the cooperation among the water tank, the filter screen, the first water pipe, the water pump, the second water pipe, the four-way pipe, the third water pipe and the shower head, the water pump draws out the water in the water tank through the first water pipe, and draws it into the inside of the four-way pipe through the second water pipe, the water in the four-way pipe enters the inside of the shower head through the third water pipe and is sprayed out by the shower head to spray the stones, thereby washing the stones, the water after washing the stones enters the inside of the frame through the sieve plate, and then enters the inside of the water tank through the discharge pipe, the filter screen filters the water entering the water tank to prevent impurities from entering the inside of the water tank, the water after washing the stones returns to the water tank for continuous circulation, and when washing the stones, not much water is consumed, thereby facilitating water saving.
[0012] Through the cooperation among the motor, half gear, rack, spring, support rod, frame and screen plate, the motor drives the half gear to rotate, the half gear drives the rack to slide, the rack squeezes the spring, when the half gear is not engaged with the rack, the spring drives the rack to slide in the opposite direction under the elastic action, so as to realize the reciprocating sliding of the rack, the rack drives the support rod to move, the support rod drives the frame to move, the frame drives the screen plate to reciprocate, the reciprocating motion of the screen plate makes the stone move, thereby increasing the contact between the stone and the water flow, and at the same time, the stones rub against each other, thereby increasing the flushing effect of the stone. When flushing the stone, the flushing effect of the stone is better, so it is convenient to realize efficient spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a structural sectional view of the utility model;
[0015] Figure 3 It is a schematic diagram of the structure of the connection between the motor, the half gear and the rack in the utility model;
[0016] Figure 4 It is a structural schematic diagram of the connection between the screen plate and the baffle in the utility model;
[0017] Figure 5 This is a schematic diagram of the structure of the shower head in the utility model;
[0018] Figure 6 It is a structural schematic diagram of the connection between the box body, the feeding hopper and the support plate in the utility model.
[0019] In the figure: 1, base, 2, box body, 3, spray mechanism, 301, sink, 302, filter, 303, first water pipe, 304, water pump, 305, second water pipe, 306, four-way pipe, 307, third water pipe, 308, shower head, 4, screening mechanism, 401, motor, 402, half gear, 403, rack, 404, spring, 405, support rod, 406, frame, 407, sieve plate, 4a1, baffle, 5, bracket, 6, material box, 7, feeding hopper, 8, door panel, 9, observation window, 10, inclined block, 11, discharge pipe, 12, support plate. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings:
[0021] Embodiment 1:
[0022] Refer to the attached Figure 1-6In this embodiment, a water-saving and efficient spraying system for washing stones comprises a base 1 and a box 2, wherein the box 2 is fixedly connected to the upper surface of the base 1, a spraying mechanism 3 is arranged inside the box 2, and the spraying mechanism 3 sprays the stones, a bracket 5 is fixedly connected to the inner wall of the box 2, and a screening mechanism 4 is arranged above the bracket 5, and the screening mechanism 4 screens the stones to increase the washing effect of the stones;
[0023] A material box 6 is placed on the upper surface of the base 1, and the material box 6 receives the washed stones. The box body 2 is fixedly connected to the outer wall of the hopper 7, and a support plate 12 is fixedly connected to the inside of the box body 2. The support plate 12 facilitates the stones added from the hopper 7 to fall onto the screen plate 407. The surface of the box body 2 is connected to a door panel 8 by hinged rotation. A locking mechanism is provided between the door panel 8 and the box body 2. An observation window 9 is provided on the surface of the door panel 8, and the interior of the box body 2 can be observed through the observation window 9.
[0024] The spray mechanism 3 includes a water tank 301, a filter 302, a first water pipe 303, a water pump 304, a second water pipe 305, a cross pipe 306, a third water pipe 307 and a shower head 308. The water tank 301 is fixedly connected to the inside of the box 2. The filter 302 is fixedly connected to the inside of the water tank 301 by bolts. The filter 302 filters the water entering the water tank 301. The first water pipe 303 is fixedly connected to the left side of the water tank 301. The water tank 301 is connected to the first water pipe 303. The outer wall of the first water pipe 303 is fixedly connected to the box 2. The end of the first water pipe 303 is fixedly connected to the water pump 304. The first water pipe 303 is connected to the water pump 304.
[0025] The water pump 304 is fixedly connected to the outer wall of the box body 2, and the output end of the water pump 304 is fixedly connected to the second water pipe 305, the water pump 304 is connected to the second water pipe 305, the end of the second water pipe 305 is fixedly connected to the four-way pipe 306, the second water pipe 305 is connected to the four-way pipe 306, the four-way pipe 306 is fixedly connected to one end of three third water pipes 307, the three third water pipes 307 of the four-way pipe 306 are connected, the ends of the three third water pipes 307 are all fixedly connected to the shower head 308, the third water pipe 307 is connected to the shower head 308, and the outer walls of the third water pipe 307 and the shower head 308 are all fixedly connected to the box body 2;
[0026] The water pump 304 pumps the water out of the water tank 301 through the first water pipe 303, and pumps it into the inside of the cross-tube 306 through the second water pipe 305. The water in the cross-tube 306 enters the inside of the shower head 308 through the third water pipe 307 and is sprayed out by the shower head 308 to spray the stones and rinse the stones. The water after rinsing the stones enters the inside of the frame 406 through the sieve plate 407, and then enters the inside of the water tank 301 through the discharge pipe 11. The filter net 302 filters the water entering the water tank 301 to prevent impurities from entering the inside of the water tank 301. The water after rinsing the stones returns to the water tank 301 for continuous circulation. When cleaning the stones, not much water is consumed, which is convenient for saving water.
[0027] The screening mechanism 4 includes a motor 401, a half gear 402, a rack 403, a spring 404, a support rod 405, a frame 406 and a screen plate 407. The motor 401 is fixedly connected to the lower surface of the bracket 5. The output shaft of the motor 401 is fixedly connected with the half gear 402. The motor 401 drives the half gear 402 to rotate. The half gear 402 is rotatably connected to the bracket 5 through a bearing. The half gear 402 is meshed and connected with the rack 403. The half gear 402 drives the rack 403 to slide. The outer wall of the rack 403 is slidably connected to the bracket 5. The spring 404 is arranged inside the bracket 5. The model of the spring 404 is selected according to the use requirements to meet the work needs.
[0028] The two ends of the spring 404 are respectively fixedly connected to the rack 403 and the bracket 5. The spring 404 can drive the rack 403 to slide under the action of elasticity. A support rod 405 is fixedly connected to the top of the rack 403. The rack 403 drives the support rod 405 to move. The upper end of the support rod 405 is fixedly connected to a frame 406. The support rod 405 drives the frame 406 to move. A sieve plate 407 is fixedly connected to the top of the frame 406. The frame 406 drives the sieve plate 407 to move. An inclined block 10 is fixedly connected to the inside of the frame 406. The inclined block 10 facilitates the water inside the frame 406 to reach the discharge pipe 11. The frame 406 is fixedly connected to the outer wall of the discharge pipe 11. The discharge pipe 11 facilitates the water after the stone is washed to pass through.
[0029] The motor 401 drives the half gear 402 to rotate, and the half gear 402 drives the rack 403 to slide, and the rack 403 squeezes the spring 404. When the half gear 402 is not engaged with the rack 403, the spring 404 drives the rack 403 to slide in the opposite direction under the action of elasticity, so as to realize the reciprocating sliding of the rack 403, and the rack 403 drives the support rod 405 to move, and the support rod 405 drives the frame 406 to move, and the frame 406 drives the screen plate 407 to reciprocate. The reciprocating motion of the screen plate 407 causes the stone to move, thereby increasing the contact between the stone and the water flow. At the same time, the stones rub against each other, thereby increasing the flushing effect of the stone. When flushing the stone, the flushing effect of the stone is better, which is convenient for realizing efficient spraying.
[0030] Working principle:
[0031] When the stones are washed using a water-saving and efficient spraying system, the stones to be washed are added into the interior of the box 2 through the feeding hopper 7, and the stones fall onto the upper surface of the sieve plate 407 under the action of the support plate 12;
[0032] Stone spraying stage:
[0033] The water pump 304 is started. The water pump 304 pumps out the water in the water tank 301 through the first water pipe 303 and pumps it into the inside of the cross-tube 306 through the second water pipe 305. The water in the cross-tube 306 enters the inside of the shower head 308 through the third water pipe 307 and is sprayed out by the shower head 308 to spray the stones and wash the stones. The water after washing the stones enters the inside of the frame 406 through the sieve plate 407 and then enters the inside of the water tank 301 through the discharge pipe 11. The filter net 302 filters the water entering the water tank 301 to prevent impurities from entering the inside of the water tank 301. The water after washing the stones returns to the water tank 301 for continuous circulation. When washing the stones, not much water is consumed, which is convenient for saving water.
[0034] Stone screening stage:
[0035] Start the motor 401, the motor 401 drives the half gear 402 to rotate, the half gear 402 drives the rack 403 to slide, the rack 403 squeezes the spring 404, when the half gear 402 is not meshed with the rack 403, the spring 404 drives the rack 403 to slide in the opposite direction under the action of elasticity, so as to realize the reciprocating sliding of the rack 403, the rack 403 drives the support rod 405 to move, the support rod 405 drives the frame 406 to move, the frame 406 drives the screen plate 407 to reciprocate, the reciprocating motion of the screen plate 407 makes the stone move, increases the contact between the stone and the water flow, and at the same time, the stones rub against each other, thereby increasing the flushing effect of the stone. When flushing the stone, the flushing effect of the stone is better, which is convenient for realizing efficient spraying, and the flushed stone moves along the inclined direction of the screen plate 407 and falls into the inside of the material box 6.
[0036] Embodiment 2:
[0037] Refer to the attached Figure 1-6 : In this embodiment, a water-saving and efficient spray system for washing stones, the screening mechanism 4 also includes a baffle 4a1, the baffle 4a1 is fixed to the edge of the upper surface of the sieve plate 407, and the baffle 4a1 is U-shaped;
[0038] Through the action of the baffle 4a1, which is fixed to the edge of the upper surface of the sieve plate 407, the baffle 4a1 allows the stones on the sieve plate 407 to move only toward the right end of the sieve plate 407.
[0039] Working principle:
[0040] The baffle plate 4a1 is fixedly connected to the edge of the upper surface of the sieve plate 407 , and the baffle plate 4a1 makes the stones on the sieve plate 407 move only toward the right end of the sieve plate 407 .
[0041] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A water-saving and efficient spray system for washing stones, comprising a base (1) and a box (2), wherein the box (2) is fixedly connected to the upper surface of the base (1), characterized in that: A spray mechanism (3) is arranged inside the box body (2), a bracket (5) is fixedly connected to the inner wall of the box body (2), a screening mechanism (4) is arranged above the bracket (5), a material box (6) is placed on the upper surface of the base (1), the box body (2) is fixedly connected to the outer wall of the feeding hopper (7), and a support plate (12) is fixedly connected inside the box body (2).
2. A water-saving and efficient spray system for washing stones according to claim 1, characterized in that: The spray mechanism (3) comprises a water tank (301), the water tank (301) is fixedly connected to the interior of the box (2), a filter screen (302) is fixedly connected to the interior of the water tank (301) by bolts, a first water pipe (303) is fixedly connected to the left side of the water tank (301), the outer wall of the first water pipe (303) is fixedly connected to the box (2), a water pump (304) is fixedly connected to the end of the first water pipe (303), and the water pump (304) is fixedly connected to the box. The outer wall of the housing (2) is fixedly connected to the output end of the water pump (304), the end of the second water pipe (305) is fixedly connected to a four-way pipe (306), the four-way pipe (306) is fixedly connected to one end of three third water pipes (307), the ends of the three third water pipes (307) are fixedly connected to a shower head (308), and the outer walls of the third water pipes (307) and the shower head (308) are fixedly connected to the housing (2).
3. A water-saving and efficient spraying system for washing stones according to claim 1, characterized in that: The screening mechanism (4) comprises a motor (401) and a spring (404). The motor (401) is fixedly connected to the lower surface of the bracket (5). The output shaft of the motor (401) is fixedly connected to a half gear (402). The half gear (402) is rotatably connected to the bracket (5) via a bearing. The half gear (402) is meshingly connected to a rack (403). The outer wall of the rack (403) is slidably connected to the bracket (5). The spring (404) is arranged inside the bracket (5). The two ends of the spring (404) are respectively fixedly connected to the rack (403) and the bracket (5). A support rod (405) is fixedly connected above the rack (403). The upper end of the support rod (405) is fixedly connected to a frame (406). A screening plate (407) is fixedly connected above the frame (406).
4. A water-saving and efficient spray system for washing stones according to claim 1, characterized in that: The surface of the box body (2) is connected to a door panel (8) by hinged rotation, and the surface of the door panel (8) is provided with an observation window (9).
5. A water-saving and efficient spraying system for washing stones according to claim 3, characterized in that: An inclined block (10) is fixedly connected inside the frame (406), and the frame (406) is fixedly connected to the outer wall of the discharge pipe (11).
Citation Information
Patent Citations
Efficient and water-saving novel hydroelectric gravel aggregate flushing system and flushing method
CN115156141A
Cited By
Adjustable screening and washing integrated stone treatment device and using method
CN120515739A