Forming device for roller shutter door machining
By designing a forming device for rolling shutter door processing that automatically limits, pushes and molds, the problem that the existing technology cannot automatically adjust the position of rolling shutter door raw materials is solved, and adapting to different size raw materials is achieved.
Patent Information
- Application Number
- CN202420822574.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing rolling shutter door processing molding device cannot automatically adjust the position of rolling shutter door raw materials, and cannot adapt to rolling shutter door raw materials of different sizes.
A forming device including upper mold and lower mold is designed, and automatic limiting, pushing and forming of rolling shutter door raw materials is achieved through mechanical means such as vertical electric push rods, transverse electric push rods, hydraulic rods and linear motors.
Automatic adjustment of the raw material position of the roller shutter door can be adapted to different sizes of roller shutter door materials, and improve processing efficiency and accuracy.
Smart Images
Figure CN222817703U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rolling shutter door processing, in particular to a forming device for rolling shutter door processing. Background Art
[0002] Rolling shutter doors are made of multi-jointed door panels connected in series. In a fixed slide, the doors rotate up and down with the roller above the door as the center. Rolling shutter doors are usually widely used in shops. When rolling shutter doors are processed, the rolling shutter door panels need to be intermittently bent. The existing forming devices for rolling shutter door processing will design a limit combination to ensure the stability of the rolling shutter door material, but there is no automatic adjustment of the position of the rolling shutter door material, and it cannot adapt to the use of rolling shutter door materials of different sizes.
[0003] After searching, the Chinese patent document (authorization announcement number CN214382883U) is a forming device for rolling shutter door processing. When in use, the PLC controller controls the hydraulic press to be powered on and run, and the hydraulic press pushes the push plate and the forming plate to move downward, and the rolling shutter door plate is intermittently bent by the forming plate. When the push plate moves up and down, the guide column moves in the guide groove, and the guide column guides the push plate to avoid the push plate from being skewed, thereby improving the processing accuracy of the forming device; the setting of the mold assembly, when in use, the rolling shutter door plate is placed above the template, and the baffle plays a limiting and blocking role on the rolling shutter door plate, avoiding the rolling shutter door plate from moving to both sides during forming, thereby ensuring the processing efficiency of the forming device; the forming device for rolling shutter door processing has a simple structure and is convenient and quick to operate. Although the baffle is designed to limit the position to ensure the stability of the rolling shutter door raw material, it does not automatically adjust the position of the rolling shutter door raw material, and cannot adapt to the use of rolling shutter door raw materials of different sizes. Utility Model Content
[0004] The utility model aims to provide a rolling door processing forming device to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rolling door processing molding device, comprising an upper mold and a lower mold for rolling door processing molding, a workbench is installed at the bottom end of the lower mold, two vertical electric push rods are embedded at the top end of the workbench, and the moving parts of the two vertical electric push rods are connected with a limiting plate for limiting the rolling door raw material;
[0006] The top of the workbench is connected to two assembly plates, and a transverse electric push rod is embedded in the assembly plate. The moving part of the transverse electric push rod is connected to a push plate for pushing the raw material of the rolling door to move. The bottom end of the workbench is rotatably connected to a support plate, and the bottom end of the support plate is connected to a U-shaped mounting plate. The mounting plate is equipped with an inclined electric push rod. The bottom end of the support plate is provided with an inclined rectangular channel corresponding to the position of the mounting plate. The moving part of the inclined electric push rod is connected to an inclined pulley for pushing the workbench to rotate, and the top of the upper mold is connected to an electromagnet.
[0007] As a preferred embodiment, the two limiting plates are close to the lower mold, and the bottom end of the push plate is flush with the top end of the lower mold.
[0008] As a preferred embodiment, the top end of the support plate is connected to a plurality of vertical support plates, the vertical support plates are connected to auxiliary plates, a plurality of hydraulic rods are embedded in the auxiliary plates, and the moving parts of the hydraulic rods are connected and fixed to the upper mold.
[0009] As a preferred embodiment, a plurality of load-bearing legs are connected to the bottom end of the support plate, and the support plate is connected to an inclined L-shaped material receiving plate via two oblique connecting plates.
[0010] As a preferred embodiment, a buffer plate is provided on the receiving plate, and a plurality of sliding rods are connected to the side of the buffer plate.
[0011] As a preferred embodiment, a circular channel slidably connected to the slide rod is opened on the side of the receiving plate, and a plurality of springs are connected between the buffer plate and the receiving plate.
[0012] As a preferred embodiment, a plurality of rolling wheels arranged side by side are connected to the side of the buffer plate, and a plurality of linear motors are embedded in the side of the receiving plate.
[0013] As a preferred embodiment, the moving parts of the plurality of linear motors are commonly connected with a push plate for pushing away the formed rolling door.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0015] The forming device for rolling door processing, after the rolling door raw material is placed on the lower mold, when in use, the two vertical electric push rods are controlled to extend in advance, so that the limit plate moves up, and the two horizontal electric push rods are controlled to extend, so that the two push plates move, and the rolling door raw material is pressed against the limit plate to ensure the stability of the rolling door raw material; the horizontal electric push rods are controlled to reset, and the hydraulic rod is controlled to extend, so that the upper mold moves downward, and the rolling door raw material is formed in cooperation with the lower mold;
[0016] The forming device for rolling door processing controls the vertical electric push rod and the hydraulic rod to retract and reset after forming, turns on the electromagnet, and uses the suction force of the electromagnet to prevent the rolling door material from being too close to the lower mold, controls the inclined electric push rod to extend, and drives the inclined pulley to move, and the jacking workbench rotates relative to the support plate. The formed rolling door material may move down along the inclined lower mold. If it still does not move, control another inclined electric push rod to extend, increase the inclination angle of the workbench, and finally the rolling door material falls onto the receiving plate;
[0017] The rolling door processing forming device, the rolling door raw material falls onto the receiving plate, impacts the rolling wheel of the buffer plate, the energy is buffered by the spring, and then the linear motor is controlled to drive the push plate to move, so that the rolling door raw material moves along the rolling of the rolling wheel;
[0018] The forming device for rolling shutter door processing can not only adjust the position of the rolling shutter door raw materials, but also automatically unload and push the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the assembly plate of the utility model;
[0022] Figure 3 It is a right side view of the support plate of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the material receiving plate of the utility model.
[0024] Description of reference numerals:
[0025] In the figure: 1. upper mold; 2. lower mold; 3. workbench; 4. vertical electric push rod; 5. limit plate; 6. assembly plate; 7. horizontal electric push rod; 8. push plate; 9. electromagnet; 10. support plate; 11. mounting plate; 12. tilting electric push rod; 13. inclined pulley; 14. auxiliary plate; 15. hydraulic rod; 16. load-bearing leg; 17. oblique connecting plate; 18. receiving plate; 19. buffer plate; 20. slide rod; 21. spring; 22. rolling wheel; 23. linear motor; 24. push plate. DETAILED DESCRIPTION
[0026] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0027] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0028] The connection method can be bonding, welding, bolt connection and other existing methods, depending on actual needs.
[0029] See also Figures 1 to 4 As shown, this embodiment includes an upper mold 1 and a lower mold 2 for processing and forming a rolling door. The upper mold 1 and the lower mold 2 are selected according to actual needs. A workbench 3 is installed at the bottom end of the lower mold 2. Two vertical electric push rods 4 are embedded in the top of the workbench 3. The moving parts of the two vertical electric push rods 4 are connected with a limiting plate 5 for limiting the rolling door raw material. The two limiting plates 5 are close to the lower mold 2. After the rolling door raw material is placed on the lower mold 2 by machine or manually, the two vertical electric push rods 4 are controlled to extend in advance, so that the limiting plates 5 move up;
[0030] Two assembly plates 6 are connected to the top of the workbench 3, and a transverse electric push rod 7 is embedded in the assembly plate 6. The moving part of the transverse electric push rod 7 is connected to a push plate 8 for pushing the rolling door raw material to move. The bottom end of the push plate 8 is flush with the top of the lower mold 2. The two transverse electric push rods 7 are controlled to extend so that the two push plates 8 move to press the rolling door raw material against the limit plate 5 to ensure the stability of the rolling door raw material. The rolling door raw material is best adapted to the lower mold 2, and it can also be slightly smaller. At this time, there is a lack of limit of the push plate 8, and the stability is general.
[0031] The bottom end of the workbench 3 is rotatably connected with a support plate 10, and the bottom end of the support plate 10 is connected with a U-shaped mounting plate 11, and the mounting plate 11 is installed with an inclined electric push rod 12. The bottom end of the support plate 10 is provided with an inclined rectangular channel corresponding to the position of the mounting plate 11, and the moving part of the inclined electric push rod 12 is connected with an inclined pulley 13 for driving the workbench 3 to rotate. The top end of the upper mold 1 is connected with an electromagnet 9. After molding, the vertical electric push rod 4 and the hydraulic rod 15 are controlled to retract and reset, and the electromagnet 9 is turned on. The suction of the electromagnet 9 prevents the rolling door from The raw material is too close to the lower mold 2. The electromagnet 9 acts on the rolling door raw material of stainless steel. The rolling door raw materials of aluminum alloy and other materials are not affected by the electromagnet 9. The tilted electric push rod 12 is controlled to extend, and the tilted electric push rod 12 drives the inclined pulley 13 to move, and the jacking workbench 3 rotates compared to the support plate 10. The formed rolling door raw material may move down along the tilted lower mold 2. If it still does not move, control another tilted electric push rod 12 to extend, increase the tilt angle of the workbench 3, and the rolling door raw material falls onto the receiving plate 18.
[0032] The top of the support plate 10 is connected to multiple vertical support plates, and the vertical support plates are connected to auxiliary plates 14. Multiple hydraulic rods 15 are embedded in the auxiliary plates 14. The moving part of the hydraulic rods 15 is connected and fixed to the upper mold 1. The hydraulic rods 15 are controlled to extend, and the upper mold 1 moves downward to cooperate with the lower mold 2 to form the rolling door raw material.
[0033] A plurality of load-bearing legs 16 are connected to the bottom end of the support plate 10, and the support plate 10 is connected to an inclined L-shaped material receiving plate 18 through two oblique connecting plates 17. A buffer plate 19 is arranged on the material receiving plate 18, and a plurality of sliding rods 20 are connected to the side of the buffer plate 19. A circular channel slidably connected to the sliding rod 20 is opened on the side of the material receiving plate 18, and a plurality of springs 21 are connected between the buffer plate 19 and the material receiving plate 18. An elastic rubber sleeve is bonded to the inner wall of the circular channel, which resists the sliding rod 20 to play a damping role and is used to consume energy. The raw material of the rolling shutter door falls onto the material receiving plate 18 and impacts the rolling wheel 22 of the buffer plate 19, and the energy is buffered by the spring 21.
[0034] The side of the buffer plate 19 is connected to a plurality of rolling wheels 22 arranged side by side, and the side of the receiving plate 18 is embedded with a plurality of linear motors 23. The moving parts of the plurality of linear motors 23 are commonly connected to a push plate 24 for pushing away the formed rolling door. The linear motors 23 are controlled to drive the push plate 24 to move, so that the rolling door raw material moves along the rolling of the rolling wheels 22.
[0035] The vertical electric push rod 4, the horizontal electric push rod 7, the electromagnet 9, the tilting electric push rod 12, the hydraulic rod 15, and the linear motor 23 are all conventional instruments. Their working principles, sizes, and models are irrelevant to the problems solved by this application, so they are not described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0036] How it works
[0037] The rolling door processing forming device uses a machine or a human to place the rolling door raw material on the lower mold 2, and then controls the two vertical electric push rods 4 to extend in advance, so that the limit plate 5 moves up, controls the two horizontal electric push rods 7 to extend, so that the two push plates 8 move, and the rolling door raw material is pressed against the limit plate 5 to ensure the stability of the rolling door raw material, controls the horizontal electric push rods 7 to reset, controls the hydraulic rod 15 to extend, and the upper mold 1 moves downward, and cooperates with the lower mold 2 to form the rolling door raw material;
[0038] After forming, the vertical electric push rod 4 and the hydraulic rod 15 are controlled to shrink and reset, and the electromagnet 9 is turned on. The suction force of the electromagnet 9 prevents the rolling door material from being too close to the lower mold 2, and the tilted electric push rod 12 is controlled to extend. The tilted electric push rod 12 drives the inclined pulley 13 to move, and the lifting workbench 3 rotates compared to the support plate 10. The formed rolling door material may move down along the tilted lower mold 2. If it still does not move, control another tilted electric push rod 12 to extend, increase the inclination angle of the workbench 3, and the rolling door material falls onto the receiving plate 18 and impacts the rolling wheel 22 of the buffer plate 19. The energy is buffered by the spring 21, and then the linear motor 23 is controlled to drive the push plate 24 to move, so that the rolling door material moves along the rolling of the rolling wheel 22.
[0039] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rolling door molding device, comprising an upper mold (1) and a lower mold (2) for molding the rolling door, characterized in that: A workbench (3) is installed at the bottom end of the lower mold (2), and two vertical electric push rods (4) are embedded in the top end of the workbench (3), and the moving parts of the two vertical electric push rods (4) are connected to a limiting plate (5) for limiting the position of the rolling shutter door raw material; The top end of the workbench (3) is connected to two assembly plates (6), the assembly plates (6) are embedded with transverse electric push rods (7), the moving part of the transverse electric push rods (7) is connected to a push plate (8) for pushing the rolling shutter door raw material to move, the bottom end of the workbench (3) is rotatably connected to a support plate (10), the bottom end of the support plate (10) is connected to a U-shaped mounting plate (11), the mounting plate (11) is installed with an inclined electric push rod (12), the bottom end of the support plate (10) is provided with an inclined rectangular channel corresponding to the position of the mounting plate (11), the moving part of the inclined electric push rod (12) is connected to an inclined pulley (13) for pushing the workbench (3) to rotate, and the top end of the upper mold (1) is connected to an electromagnet (9).
2. A rolling door forming device according to claim 1, characterized in that: The two limiting plates (5) are closely attached to the lower mold (2), and the bottom end of the push plate (8) is flush with the top end of the lower mold (2).
3. A rolling door forming device according to claim 1, characterized in that: The top end of the support plate (10) is connected to a plurality of vertical support plates, the vertical support plates are connected to an auxiliary plate (14), a plurality of hydraulic rods (15) are embedded in the auxiliary plate (14), and the movable part of the hydraulic rod (15) is connected and fixed to the upper mold (1).
4. A rolling door forming device according to claim 3, characterized in that: The bottom end of the support plate (10) is connected to a plurality of load-bearing legs (16), and the support plate (10) is connected to an inclined L-shaped material receiving plate (18) via two oblique connecting plates (17).
5. A rolling door forming device according to claim 4, characterized in that: A buffer plate (19) is arranged on the material receiving plate (18), and a plurality of sliding rods (20) are connected to the side surface of the buffer plate (19).
6. A rolling door forming device according to claim 5, characterized in that: A circular channel slidably connected to the slide bar (20) is provided on the side of the receiving plate (18), and a plurality of springs (21) are connected between the buffer plate (19) and the receiving plate (18).
7. A rolling door forming device according to claim 6, characterized in that: The side surface of the buffer plate (19) is connected to a plurality of rolling wheels (22) arranged side by side, and the side surface of the receiving plate (18) is embedded with a plurality of linear motors (23).
8. The rolling door forming device according to claim 7, characterized in that: The moving parts of the plurality of linear motors (23) are commonly connected to a push plate (24) for pushing away the formed rolling shutter door.