Cylinder body machining tool
By designing a cylinder block processing tooling including a base, a round groove and a compression device, the problems of precision and compression reliability in cylinder block processing in the prior art are solved, and efficient and accurate cylinder block processing is achieved, which is suitable for large-scale production.
Patent Information
- Application Number
- CN202420729201.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The prior art cannot meet the needs of high precision, compression reliability and small contact area in cylinder processing, especially in large-scale production.
A machining tool including a base, a round groove, a first and a second pressing device is designed. The compression device adopts a combined structure of positioning shaft, pressing block and bolts, and controls different compression forces by adjusting the tightness of the bolts.
It improves the machining accuracy and compression reliability of the cylinder block, reduces the contact area between the tooling and the cylinder block, reduces the risk of compression, is suitable for large-scale production, and improves processing quality and efficiency.
Smart Images

Figure CN222818387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a processing tool for a cylinder body. Background Art
[0002] like Figure 1 The cylinder body 10 shown is a precision mechanical component, which includes 9 plunger holes that fit closely with the plungers. The precision requirements of these holes are extremely high, and the challenges to the processing technology are quite large.
[0003] In addition, there is a kidney-shaped hole on the back of the cylinder body. The contact surface between this area and the oil distribution plate is crucial. Any slight damage may affect the overall performance. Therefore, crushing injuries must be strictly prohibited during the processing. In view of the wide application of cylinder bodies in mechanical equipment, their production batches are often large, which requires us to strive to improve processing efficiency while ensuring processing quality.
[0004] The prior art discloses a vertical processing device for a bevel axis motor control valve block, with a patent publication number of CN219234578U. The device realizes the positioning and clamping of the workpiece through a combination of a base plate, a positioning shaft, a spring, a screw, a nut, a pressure plate, a positioning block, a screw and a lifting eye screw. It can process multiple workpieces at a time, thereby improving the processing efficiency. In addition, the device also has the advantages of convenient loading and unloading and accurate positioning, and is suitable for mass production mode of one person and multiple machines.
[0005] However, although the existing technology has made some progress, there are still some shortcomings. For components with high precision requirements such as cylinder bodies, the existing tooling is not suitable in terms of positioning accuracy and clamping reliability. In addition, since the contact surface between the cylinder body and the oil distribution plate is particularly important, it is necessary to reduce the contact area between the tooling and the cylinder body to reduce the risk of crushing injuries. Therefore, there is an urgent need for a processing tooling with more accurate positioning, more reliable clamping, smaller contact area, and high efficiency suitable for mass production to meet the high standards and strict requirements of cylinder body processing. Utility Model Content
[0006] In order to solve the above-mentioned technical problems or one of the technical problems existing in the prior art, the utility model discloses a processing tool for a cylinder body, comprising a base, a top surface of the base is provided with a circular groove, and a first clamping device and a second clamping device are provided in the circular groove; the first clamping device comprises a first positioning shaft and a first pressure block, the bottom of the first positioning shaft is fixedly connected to the circular groove by a screw, and a bolt is provided on the top, the first pressure block is arranged above the first positioning shaft, one end of the bolt passes through the first pressure block and is screwed to the first positioning shaft, and the top of the first pressure block is limited by the nut of the bolt; the second clamping device comprises a second positioning shaft and a second pressure block, the bottom of the second positioning shaft is fixedly connected to the circular groove by a screw, and a bolt is provided on the top, the second pressure block is arranged above the second positioning shaft, one end of the bolt passes through the second pressure block and is screwed to the second positioning shaft, and the top of the second pressure block is limited by the nut of the bolt.
[0007] Furthermore, a support column fixedly connected to the top surface of the base is provided on the outer side of the circular groove.
[0008] Furthermore, four corners of the top surface of the base are provided with mounting holes.
[0009] Furthermore, the first positioning shaft, the second positioning shaft and the bottom of the circular groove are all provided with positioning holes, and cylindrical pins are provided in the positioning holes.
[0010] Furthermore, a positioning pin is screwed onto the top surface of the bottom of the second positioning shaft.
[0011] Furthermore, the first pressing block and the second pressing block are both T-shaped cylinders with a countersunk screw hole in the middle, and the edge of the top surface of the second pressing block is chamfered.
[0012] Furthermore, the diameter of the top of the first pressing block is larger than the diameter of the center hole at one end of the cylinder body, and the diameter of the bottom is the same as the diameter of the center hole of the cylinder body.
[0013] Furthermore, the diameter of the top of the second pressing block is larger than the diameter of the center hole at the other end of the cylinder body, and the diameter of the bottom of the second pressing block is the same as the diameter of the center hole at the other end of the cylinder body.
[0014] Furthermore, there are two rows of circular grooves in a longitudinal array on the base, and the first clamping device is arranged in one row of circular grooves, and the second clamping device is arranged in the other row of circular grooves.
[0015] First, by opening a circular groove on the top surface of the base and arranging a first clamping device and a second clamping device in the circular groove, the cylinder body is stably fixed and clamped, which not only improves the processing accuracy, but also makes the tooling structure compact, occupies less space, and is convenient for transportation and storage.
[0016] Secondly, the clamping device adopts a combined structure of a positioning shaft, a clamping block and a bolt, so that the clamping block can be easily installed, adjusted and disassembled. By adjusting the tightness of the bolt, the different clamping forces of the cylinder body can be controlled to meet different processing requirements. This not only improves work efficiency, but also reduces the difficulty of operation, making the processing process more convenient.
[0017] In addition, the overall stability and fixation are enhanced by the support columns and mounting holes. The setting of the support columns increases the supporting area of the base and improves the stability of the tooling. The opening of the mounting holes facilitates the fixed connection between the tooling and the workbench or other equipment, prevents displacement during the processing, and improves the stability and safety of the processing process.
[0018] Finally, the design of the T-shaped cylinder enables the pressure block to withstand greater pressure. At the same time, the design of the countersunk screw hole and chamfer facilitates the installation and removal of the bolts and improves the convenience of operation. In addition, the cooperation between the pressure block and the cylinder body also ensures the uniform distribution of the clamping force, avoiding the risk of damage to the cylinder body due to uneven force.
[0019] Compared with the prior art, the utility model has the excellent effects of compact structure, convenient operation, high stability and high processing precision, can meet the needs of cylinder body processing, and improve processing quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the longitudinal cross-sectional structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the transverse cross-sectional structure of the utility model. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3The technical solution adopted by the utility model shown is: a processing tool for a cylinder body, comprising a base 1, a circular groove 12 is opened on the top surface of the base 1, and a first clamping device and a second clamping device are arranged in the circular groove 12; the first clamping device comprises a first positioning shaft 2 and a first pressure block 3, the bottom of the first positioning shaft 2 is fixedly connected to the circular groove 12 by a screw 21, and a bolt 7 is arranged on the top, the first pressure block 3 is arranged above the first positioning shaft 2, one end of the bolt 7 passes through the first pressure block 3 and is screwed to the first positioning shaft 2, and the top of the first pressure block 3 is limited by the nut of the bolt 7; the second clamping device comprises a second positioning shaft 4 and a second pressure block 5, the bottom of the second positioning shaft 4 is fixedly connected to the circular groove 12 by a screw 21, and a bolt 7 is arranged on the top, the second pressure block 5 is arranged above the second positioning shaft 4, one end of the bolt 7 passes through the second pressure block 5 and is screwed to the second positioning shaft 4, and the top of the second pressure block 5 is limited by the nut of the bolt 7.
[0025] Preferably, a support column 9 fixedly connected to the top surface of the base 1 is provided on the outer side of the circular groove 12 to provide additional support and stability for the entire tooling.
[0026] Preferably, the four corners of the top surface of the base 1 are provided with mounting holes 11 to facilitate the fixed connection of the tooling with the workbench or other equipment and avoid displacement caused by vibration or external force during the processing. This helps to improve the stability and accuracy of the cylinder body processing and reduce the processing error.
[0027] Preferably, the first positioning shaft 2, the second positioning shaft 4 and the bottom of the circular groove 12 are all provided with positioning holes, and a cylindrical pin 8 is provided in the positioning hole, and the cylindrical pin 8 is inserted into the positioning holes at the bottom of the first positioning shaft 2 and the circular groove 12; the second positioning shaft 4 and the positioning holes at the bottom of the circular groove 12 are inserted into the positioning holes, thereby realizing precise positioning and fixation between the first positioning shaft 2, the second positioning shaft 4 and the circular groove 12.
[0028] Preferably, a positioning pin 6 is screwed onto the top surface of the bottom of the second positioning shaft 4 to further fix and position the cylinder body 10 to prevent displacement or loosening due to force or vibration during processing, thereby improving the accuracy and stability of cylinder body processing and ensuring processing quality.
[0029] Preferably, the first pressing block 3 and the second pressing block 5 are both T-shaped cylinders, so that the pressing blocks can withstand greater pressure and ensure the stability of the cylinder body during processing. A countersunk screw hole is provided in the middle, which facilitates the installation and fixation of bolts and improves work efficiency. The edge of the top surface of the second pressing block 5 is chamfered, which reduces the risk of scratching other components during assembly or disassembly and improves the convenience and safety of operation.
[0030] Preferably, the diameter of the top of the first pressing block 3 is larger than the diameter of the center hole at one end of the cylinder body 10, and the bottom is the same as the diameter of the center hole of the cylinder body 10, so that the pressing block can be easily placed in the center hole of the cylinder body and effectively clamp the cylinder body to prevent movement or deformation during processing. At the same time, this design also ensures the uniform distribution of the clamping force and avoids the risk of damage to the cylinder body due to uneven force.
[0031] Preferably, the diameter of the top of the second pressing block 5 is larger than the diameter of the center hole at the other end of the cylinder body 10, and the bottom is the same as the diameter of the center hole at the other end of the cylinder body 10, so that the pressing block can be easily placed in the center hole of the cylinder body and effectively clamp the cylinder body to prevent movement or deformation during processing. At the same time, this design also ensures the uniform distribution of the clamping force and avoids the risk of damage to the cylinder body due to uneven force.
[0032] Preferably, the base 1 has two rows of circular grooves 12 arranged in a longitudinal array, the first clamping device is arranged in one row of circular grooves 12, and the second clamping device is arranged in the other row of circular grooves 12, so that the tooling structure is compact and easy to operate, and the compact layout design improves the space utilization of the tooling and reduces the floor space. At the same time, this layout also enables the operator to conveniently adjust the position and clamping force of the pressing block during the processing, thereby improving the work efficiency and processing accuracy.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cylinder body processing tool, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a circular groove (12), and a first clamping device and a second clamping device are provided in the circular groove (12); the first clamping device comprises a first positioning shaft (2) and a first clamping block (3); the bottom of the first positioning shaft (2) is fixedly connected to the circular groove (12) by a screw (21), and a bolt (7) is provided on the top; the first clamping block (3) is arranged above the first positioning shaft (2), and one end of the bolt (7) passes through the first clamping block (3) and is screwed to the first positioning shaft (2); The top of the first pressing block (3) is limited by the nut of the bolt (7); the second clamping device comprises a second positioning shaft (4) and a second pressing block (5); the bottom of the second positioning shaft (4) is fixed in the circular groove (12) by a screw (21), and the top is provided with a bolt (7); the second pressing block (5) is arranged above the second positioning shaft (4); one end of the bolt (7) passes through the second pressing block (5) and is screwed to the second positioning shaft (4); the top of the second pressing block (5) is limited by the nut of the bolt (7).
2. A cylinder body processing tool according to claim 1, characterized in that: A support column (9) fixedly connected to the top surface of the base (1) is provided on the outer side of the circular groove (12).
3. The processing tool for a cylinder body according to claim 1, characterized in that: Four corners of the top surface of the base (1) are provided with mounting holes (11).
4. The processing tool for a cylinder body according to claim 1, characterized in that: The first positioning shaft (2), the second positioning shaft (4) and the bottom of the circular groove (12) are all provided with positioning holes, and a cylindrical pin (8) is provided in the positioning hole.
5. The processing tool for a cylinder body according to claim 1, characterized in that: A positioning pin (6) is threadedly connected to the top surface of the bottom of the second positioning shaft (4).
6. The processing tool for a cylinder body according to claim 1, characterized in that: The first pressing block (3) and the second pressing block (5) are both T-shaped cylinders with a countersunk screw hole in the middle, and the edge of the top surface of the second pressing block (5) is chamfered.
7. The processing tool for a cylinder body according to claim 1, characterized in that: The diameter of the top of the first pressing block (3) is larger than the diameter of the center hole at one end of the cylinder body (10), and the diameter of the bottom is the same as the diameter of the center hole of the cylinder body (10).
8. The processing tool for a cylinder body according to claim 1, characterized in that: The diameter of the top of the second pressing block (5) is larger than the diameter of the center hole at the other end of the cylinder body (10), and the diameter of the bottom is the same as the diameter of the center hole at the other end of the cylinder body (10).
9. The processing tool for a cylinder body according to claim 1, characterized in that: The base (1) has two rows of circular grooves (12) arranged in a longitudinal array, the first pressing device being arranged in one row of the circular grooves (12), and the second pressing device being arranged in the other row of the circular grooves (12).